Intelligent detection equipment for scaling of industrial circulating water
By designing the support base and clamping mechanism, the problem of container offset of the conductivity detector under the action of external force is solved, and the stable clamping and uniform distribution of the sample cylinder is achieved, which improves the accuracy and stability of the detection.
Patent Information
- Application Number
- CN202422456055.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-11
AI Technical Summary
When existing conductivity detectors detect industrial circulating water samples, the container is susceptible to external impact, causing positional deviation, resulting in uneven solution composition, affecting measurement stability and accuracy.
A device including a support base, a conductivity detector body and a sample storage cylinder is designed. Using components such as elastic support pads, limit inserts and clamping plates, the stability and composition uniformity of the sample cylinder are ensured through friction and adaptive clamping technology.
It improves the stability of the sample cylinder and the accuracy of the detection results, ensures the stability and authenticity of conductivity measurement, and is simple in structure and easy to carry.
Smart Images

Figure CN223259638U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial circulating water detection, in particular to intelligent detection equipment for industrial circulating water scaling. Background Art
[0002] Industrial circulating water scaling intelligent detection equipment is a device used to monitor and detect scaling in industrial circulating water systems. Its main function is to monitor the concentration of dissolved substances, temperature, pressure and other parameters in water in real time to determine changes in water quality and the occurrence of scaling. Conductivity detectors are a commonly used detection device.
[0003] Since existing conductivity testers directly place the container storing the sample on the table for testing when testing industrial circulating water samples, once the workbench is hit by external force, the container will easily shift and shake. The shaking of the sample in the bottle will cause uneven distribution of various components in the solution. The measurement of conductivity depends on the uniformity of ion concentration. Uneven components may cause the measured conductivity to be unstable or inaccurate. However, existing conductivity testers have not made improvements to this problem, and their overall practical stability is poor. Utility Model Content
[0004] The purpose of the present utility model is to solve the above-mentioned problem and propose an intelligent detection device for industrial circulating water scaling, which improves the existing intelligent detection device for industrial circulating water scaling. When detecting industrial circulating water samples, the container storing the sample is directly placed on the table for detection. Once the workbench is hit by external force, the container is easily shifted and shaken. The shaking of the sample in the bottle will lead to uneven distribution of various components in the solution. The measurement of conductivity depends on the uniformity of ion concentration. Uneven components may cause the measured conductivity to be unstable or inaccurate.
[0005] The intelligent detection equipment for industrial circulating water scaling includes a support base, a conductivity detector body and a sample storage cylinder: the top outer wall of the support base is provided with the conductivity detector body and the sample storage cylinder, a stable support mechanism is provided below the support base, the side of the conductivity detector body is provided with a portable detection mechanism, the side of the portable detection mechanism is provided with a resistance stabilization mechanism, the stable support mechanism includes an elastic support pad, a limit plug, a first thread groove, a limit slot, a second thread groove and a locking bolt, the bottom outer wall of the support base is fitted with an elastic support pad, the top outer wall of the elastic support pad is symmetrically provided with a limit plug, the limit plug is set in an "I" shape, the outer walls on both sides of the limit plug are symmetrically provided with a first thread groove, the bottom outer wall of the support base is symmetrically provided with a limit slot, and the side outer wall of the support base located at the limit slot position is symmetrically provided with a second thread groove, and the first thread groove and the second thread groove are threadedly installed with the locking bolt.
[0006] Preferably, the portable detection mechanism includes a positioning support frame, a driving motor and a limiting screw rod. The top outer wall of the support base is provided with a positioning support frame, the top outer wall of the positioning support frame is provided with a driving motor, and the driving motor is connected to the top outer wall of the limiting screw rod.
[0007] Preferably, the bottom outer wall of the limiting screw is rotatably mounted on the bottom inner wall of the positioning support frame, a limiting block is provided on the outside of the limiting screw, limiting protrusions are symmetrically provided on the outer walls on both sides of the limiting block, and the side outer walls of the limiting protrusions are slidably mounted on the side inner walls of the positioning support frame.
[0008] Preferably, a support bracket is provided on the side outer wall of the limit block, and placement grooves are opened on the top outer wall of the support bracket at equal intervals, and a resistance pad is provided on the side inner wall of the placement groove, and a detection probe is fitted on the side outer wall of the resistance pad.
[0009] Preferably, the interference stabilization mechanism includes a support seat and a limiting sleeve, the support seat is symmetrically provided on the top outer wall of the support base, and the limiting sleeve is embedded and installed at equal intervals on the side outer wall of the support seat.
[0010] Preferably, a limiting piston rod is slidably installed inside the limiting sleeve, and a supporting spring is connected between the limiting piston rod and the inner wall of the bottom end of the limiting sleeve.
[0011] Preferably, the protruding end of the limiting piston rod is arranged outside the limiting sleeve, and the protruding end of the limiting piston rod is connected to the side outer wall of the clamping plate, and the side outer wall of the clamping plate is provided with a friction pad.
[0012] The beneficial effects of the utility model are:
[0013] 1. When the intelligent detection equipment for industrial circulating water scaling is in use, the spring is squeezed to generate a reaction force in sync with the combined transmission of the mechanism parts, so that the device can adaptively clamp the sample tube to be tested in the middle position of the two clamping plates. Furthermore, by arranging a friction pad on the side of the clamping plate, the friction pad increases the contact friction between the device and the sample tube, thereby reinforcing the placement of the sample tube. At the same time, the above-mentioned limiting effect makes it difficult for the sample tube to move significantly due to external force collision. Therefore, on the basis of ensuring the stable placement of the sample tube, the sample is protected from external interference, which helps to evenly distribute the sample components and ensure that the conductivity measurement reflects the true properties of the sample. The overall structural design is simple and has good practical effect.
[0014] 2. When the intelligent detection equipment for industrial circulating water scaling is in use, an elastic support pad is added to the bottom of the device to increase the contact friction between the device and the placement table, so that the device is not easily moved after placement. The stability of the sample cylinder is ensured while ensuring the stability of the device, thereby ensuring the accuracy of the measurement results. The elastic support pad is further set to a detachable design through the combination of mechanical parts, which is easy to replace and carry. The overall structural design is simple and has good practical effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the stable support mechanism of the utility model;
[0017] Figure 3 For the utility model Figure 2 A in the middle is an enlarged schematic diagram of the three-dimensional structure;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the portable detection mechanism of the present utility model;
[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the interference stabilization mechanism of the present utility model;
[0020] Figure 6 For the utility model Figure 5 The enlarged schematic diagram of the three-dimensional structure at point B in the middle.
[0021] In the figure: 1. Support base; 2. Conductivity tester body; 3. Sample storage tube; 4. Stable support mechanism; 41. Elastic support pad; 42. Limiting plug; 43. First thread groove; 44. Limiting slot; 45. Second thread groove; 46. Locking bolt; 5. Portable detection mechanism; 51. Positioning support frame; 52. Driving motor; 53. Limiting screw rod; 54. Limiting block; 55. Support bracket; 56. Placement slot; 6. Resistance stabilization mechanism; 61. Support seat; 62. Limiting sleeve; 63. Limiting piston rod; 64. Support spring; 65. Clamping plate; 66. Friction pad. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] When implementing: Figure 1-6 As shown, the intelligent detection equipment for industrial circulating water scaling includes a support base 1, a conductivity detector body 2 and a sample storage tube 3: the top outer wall of the support base 1 is provided with the conductivity detector body 2 and the sample storage tube 3, the lower part of the support base 1 is provided with a stable support mechanism 4, the side of the conductivity detector body 2 is provided with a portable detection mechanism 5, the side of the portable detection mechanism 5 is provided with a resistance stabilization mechanism 6, the stable support mechanism 4 includes an elastic support pad 41, a limiting plug 42, a first thread groove 43, a limiting slot 44, a second thread groove 45 and a locking bolt 46, the bottom outer wall of the support base 1 is fitted with an elastic support pad 41, the top outer wall of the elastic support pad 41 is symmetrically provided with a limiting plug 42, the limiting plug 42 is set in an "I" shape, and the outer walls on both sides of the limiting plug 42 are symmetrically penetrated with a first thread groove 43, the support A limiting slot 44 is symmetrically provided on the outer wall of the bottom end of the support base 1, and a second threaded groove 45 is symmetrically provided on the outer wall of the side of the support base 1 located at the position of the limiting slot 44. The first threaded groove 43 and the second threaded groove 45 are threadedly installed with the locking bolt 46; when the elastic support pad 41 needs to be installed under the support base 1 to enhance the overall placement stability of the device, it is first necessary to adjust the support base 1 to a suitable position and then push the limiting slot 44 at its bottom from top to bottom to the outside of the limiting plug 42 at the corresponding position. When the top outer wall of the limiting plug 42 is in contact with the top inner wall of the limiting slot 44, the positions of the first threaded groove 43 and the second threaded groove 45 are in a corresponding overlapping state. Then, the locking bolt 46 is directly passed through the first threaded groove 43 and screwed to the bottom end of the second threaded groove 45 to complete the installation, and the same applies to disassembly.
[0024] The portable detection mechanism 5 includes a positioning support frame 51, a drive motor 52 and a limit screw 53. The top outer wall of the support base 1 is provided with a positioning support frame 51, and the top outer wall of the positioning support frame 51 is provided with a drive motor 52. The drive motor 52 is connected to the top outer wall of the limit screw 53. The bottom outer wall of the limit screw 53 is rotatably installed with the bottom inner wall of the positioning support frame 51. A limit block 54 is provided on the outside of the limit screw 53, and the outer walls on both sides of the limit block 54 are symmetrical. A limiting protrusion is provided, and the side outer wall of the limiting protrusion is slidably installed with the side inner wall of the positioning support frame 51, and the side outer wall of the limiting block 54 is provided with a supporting bracket 55. The top outer wall of the supporting bracket 55 is surrounded by a placement groove 56 with equal intervals, and the side inner wall of the placement groove 56 is provided with a resisting pad, and the side outer wall of the resisting pad is fitted with a detection probe; when it is necessary to detect the industrial circulating water sample, it is first necessary to start the drive motor 52 and control it When the limit block 54 is rotated forward, the forward rotation of the driving motor 52 will automatically drive the limit screw 53 to rotate, and then the rotation of the limit screw 53 will automatically drive the limit block 54 to move. Here, due to the setting of the limit protrusions on both sides of the limit block 54 and the sliding installation of the inner wall of the side of the positioning support frame 51, the limit screw 53 will only drive the limit block 54 to move in the vertical direction when rotating, and then the limit block 54 will automatically drive the support bracket 55 to move when it moves downward, and then the movement of the support bracket 55 will automatically drive the detection probe to extend into the interior of the sample storage tube 3. When the detection probe moves to the appropriate detection position, the driving motor 52 is turned off at this time. It is noted that the driving motor 52 has a self-locking function. After turning off, the detection probe can still maintain its position after moving. At the same time, the setting of the resistance pad has the effect of stabilizing the resistance support for the detection probe. After the detection is completed, the driving motor 52 is controlled to reverse, and the principle is the same as above. At this time, the detection probe will automatically move out from the interior of the sample storage tube 3.
[0025] The resistance stabilization mechanism 6 includes a support seat 61 and a limiting sleeve 62. The top outer wall of the support base 1 is symmetrically provided with a support seat 61, and the side outer wall of the support seat 61 is embedded with a limiting sleeve 62 at equal intervals. The inner sliding installation of the limiting piston rod 63 is carried out, and a supporting spring 64 is connected between the limiting piston rod 63 and the inner wall of the bottom end of the limiting sleeve 62. The protruding end of the limiting piston rod 63 is provided on the outside of the limiting sleeve 62, and the protruding end of the limiting piston rod 63 is connected to the side outer wall of the clamping plate 65, and the side outer wall of the clamping plate 65 is provided with a friction pad 66; when it is necessary to position the sample cylinder 3 containing the industrial circulating water sample inside the device for subsequent detection, it is only necessary to push the sample cylinder 3 to the middle position of the two friction pads 66. It is noted here that the friction pad 66 is set to have The hard material with a certain elasticity can still recover after being squeezed and deformed, and the friction pad 66 will automatically move to the side under the squeezing effect of the sample storage tube 3, and the movement of the friction pad 66 will automatically drive the clamping plate 65 to move, and then the movement of the clamping plate 65 will automatically drive the limiting piston rod 63 to slide inside the limiting sleeve 62. At this time, the support spring 64 is in a contracted state due to the squeezing effect of the limiting piston rod 63. When the sample storage tube 3 moves to the bottom of the detection probe, manual intervention is stopped to push the sample storage tube 3, and then the reaction force generated by the squeezing of the above-mentioned support spring 64 will automatically push the limiting piston rod 63 to move in the opposite direction, and then the movement of the limiting piston rod 63 will automatically push the clamping plate 65 to move, so that the friction pad 66 is in conflict with the side outer wall of the sample storage tube 3, thereby achieving the effect of clamping and positioning the sample storage tube 3.
[0026] When the present invention is in use, when the elastic support pad 41 needs to be installed under the support base 1 to enhance the placement stability of the device as a whole, it is first necessary to adjust the support base 1 to a suitable position and then push the limiting slot 44 at its bottom end from top to bottom to the outside of the limiting plug 42 at the corresponding position. When the top outer wall of the limiting plug 42 fits with the top inner wall of the limiting slot 44, the positions of the first thread groove 43 and the second thread groove 45 are in a corresponding overlapping state. Then, the locking bolt 46 is directly passed through the first thread groove 43 and screwed to the bottom end of the second thread groove 45 to complete the installation.
[0027] When the sample cylinder 3 is moved to the bottom of the detection probe, manual intervention to push the sample cylinder 3 is stopped, and the reaction force generated by the compression of the support spring 64 will automatically push the limiting piston rod 63 to move in the opposite direction, and the movement of the limiting piston rod 63 will automatically push the clamping plate 65 to move, so that the friction pad 66 will conflict with the side outer wall of the sample cylinder 3, thereby achieving the effect of clamping and positioning the sample cylinder 3.
[0028] When the detection probe needs to be extended into the sample storage tube 3 for testing the industrial circulating water sample, it is first necessary to start the drive motor 52 and control it to rotate forward, and then the forward rotation of the drive motor 52 will automatically drive the limit screw 53 to rotate, and then the rotation of the limit screw 53 will automatically drive the limit block 54 to move. Here, due to the setting of the limit protrusions set on both sides of the limit block 54 and the sliding installation of the inner wall of the side of the positioning support frame 51, the limit screw 53 will only drive the limit block 54 to move in the vertical sliding trajectory when rotating, and then the limit block 54 moves downward. The movement will automatically drive the support bracket 55 to move, and then the movement of the support bracket 55 will automatically drive the detection probe to extend into the interior of the sample storage tube 3. When the detection probe moves to the appropriate detection position, the drive motor 52 is turned off. It is noted that the drive motor 52 has a self-locking function. After being turned off, the detection probe can still maintain the position after movement. At the same time, the setting of the resistance pad has the effect of stabilizing the resistance support for the detection probe. After the detection is completed, the drive motor 52 is controlled to reverse. The principle is the same as above. At this time, the detection probe will automatically move out from the interior of the sample storage tube 3.
[0029] The final conductivity value of industrial circulating water can be used to determine the change in dissolved ion concentration in the water, and thus the scaling condition. If the conductivity continues to rise, it may mean that the concentration of scaling substances in the water has increased, which in turn indicates that measures need to be taken, such as cleaning the pipes or reducing the input of minerals. Otherwise, it indicates that the situation is normal.
[0030] It should be noted here that the above-mentioned drive motor 52 can be powered by existing technology, whether it is powered by a power supply or an external wire. At the same time, the specific instrument usage method and operation test means can be operated in accordance with existing technical requirements. They are all existing conventional operation technical means and will not be described in detail here.
[0031] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. Intelligent detection equipment for industrial circulating water scaling, characterized by: The invention comprises a support base (1), a conductivity detector body (2) and a sample storage tube (3): the top outer wall of the support base (1) is provided with the conductivity detector body (2) and the sample storage tube (3); a stable support mechanism (4) is provided below the support base (1); a portable detection mechanism (5) is provided on the side of the conductivity detector body (2); a resistance stabilization mechanism (6) is provided on the side of the portable detection mechanism (5); the stable support mechanism (4) comprises an elastic support pad (41), a limiting plug (42), a first thread groove (43), a limiting slot (44), a second thread groove (45) and a locking bolt (46); The outer wall of the bottom end of the support base (1) is fitted with an elastic support pad (41), and the outer wall of the top end of the elastic support pad (41) is symmetrically provided with a limit plug (42), and the limit plug (42) is set in an "I" shape. The outer walls on both sides of the limit plug (42) are symmetrically provided with a first thread groove (43), and the outer wall of the bottom end of the support base (1) is symmetrically provided with a limit slot (44), and the outer wall of the side of the support base (1) located at the position of the limit slot (44) is symmetrically provided with a second thread groove (45), and the first thread groove (43) and the second thread groove (45) are threadedly installed with the locking bolt (46).
2. The intelligent detection device for industrial circulating water scaling according to claim 1 is characterized in that: The portable detection mechanism (5) comprises a positioning support frame (51), a driving motor (52) and a limiting screw (53); the top outer wall of the support base (1) is provided with the positioning support frame (51); the top outer wall of the positioning support frame (51) is provided with the driving motor (52); the driving motor (52) is connected to the top outer wall of the limiting screw (53).
3. The intelligent detection device for industrial circulating water scaling according to claim 2 is characterized in that: The outer wall of the bottom end of the limiting screw rod (53) is rotatably mounted on the inner wall of the bottom end of the positioning support frame (51), and a limiting block (54) is provided outside the limiting screw rod (53). The outer walls on both sides of the limiting block (54) are symmetrically provided with limiting protrusions, and the side outer walls of the limiting protrusions are slidably mounted on the side inner walls of the positioning support frame (51).
4. The intelligent detection device for industrial circulating water scaling according to claim 3 is characterized by: The side outer wall of the limit block (54) is provided with a support bracket (55), the top outer wall of the support bracket (55) is provided with placement grooves (56) at equal intervals, and the side inner wall of the placement groove (56) is provided with a resistance pad, and the side outer wall of the resistance pad is fitted with a detection probe.
5. The intelligent detection device for industrial circulating water scaling according to claim 1 is characterized in that: The interference stabilization mechanism (6) comprises a support seat (61) and a limiting sleeve (62); the support seat (61) is symmetrically provided on the top outer wall of the support base (1); and the limiting sleeve (62) is embedded and installed at equal intervals on the side outer wall of the support seat (61).
6. The intelligent detection device for industrial circulating water scaling according to claim 5 is characterized in that: A limiting piston rod (63) is slidably mounted inside the limiting sleeve (62), and a supporting spring (64) is connected between the limiting piston rod (63) and the inner wall of the bottom end of the limiting sleeve (62).
7. The intelligent detection device for industrial circulating water scaling according to claim 6, characterized in that: The protruding end of the limiting piston rod (63) is arranged outside the limiting sleeve (62), and the protruding end of the limiting piston rod (63) is connected to the side outer wall of the clamping plate (65), and the side outer wall of the clamping plate (65) is provided with a friction pad (66).