Metal profile surface inspection device
Through the design of mobile components and detection components, automated full coverage detection of metal profile surfaces is achieved, which solves the problem that existing devices cannot detect multi-angle angles, and improves detection efficiency and accuracy.
Patent Information
- Application Number
- CN202422265797.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing metal profile surface inspection devices cannot automatically detect all surfaces, which easily damage the detection probe, poor clamping effect, resulting in low working efficiency and prone to deviation in the detection results.
Using moving components and detection components, the combination of motor-driven screw and sliders realizes multi-angle movement of the detection probe and automatic operation of the clamping block, ensuring that the detection probe can cover multiple surfaces of the metal profile and protect the profile from damage through protective pads.
It realizes automatic full coverage detection of metal profile surfaces, improves detection efficiency, reduces the risk of damage to the detection probe, and ensures the accuracy and consistency of the detection results.
Smart Images

Figure CN223259715U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal profile surface inspection, in particular to a metal profile surface inspection device. Background Art
[0002] Metal is a substance with lustrous, ductile properties, and good electrical and thermal conductivity. It is widely used in various machines and structures. When inspecting metal profiles, most of the time, the metal profiles are placed directly on the inspection table. This makes it impossible to automatically inspect all sides of the metal profiles, and manual rotation is required. At the same time, when inspecting the metal profiles with the inspection probe, hard contact is prone to occur, causing damage to the inspection probe, making it impossible to continue the inspection.
[0003] Publication No. CN214011229U discloses a metal profile surface inspection device, comprising a base plate, a support rod fixedly connected to the lower surface of the base plate, a base fixedly connected to one side of the upper surface of the base plate, a motor provided on the upper surface of the base, and a rotating rod movably connected to the output end of the motor;
[0004] When in use, the device can only detect the front, back, top and bottom surfaces of the metal profile during the detection process. It is difficult to detect the left and right sides of the profile. In addition, the device can only clamp and fix one end of the metal profile, which makes the clamping effect poor. In addition, multiple clamping and detection are required during detection, which makes the work efficiency low. If the metal profile is heavy, the other end of the metal profile will be tilted, which makes the detection result prone to deviation. Therefore, we propose a metal profile surface inspection device. Utility Model Content
[0005] The purpose of the utility model is to provide a metal profile surface inspection device to solve the existing problems.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A metal profile surface inspection device includes a fixed plate, a fixed frame is fixedly installed on the top of the fixed plate, mounting brackets are fixedly installed on the left and right sides of the top of the fixed plate, a first screw rod is threadedly installed on the front side of the mounting bracket, a control handle is fixedly installed on the outside of one end of the first screw rod, a clamping block is rotatably installed on the outside of the other end of the first screw rod, and the clamping block is slidably installed on one side of the mounting bracket; a moving component, the moving component is installed on the fixed frame; and a detection component, the detection component is installed on the moving component.
[0008] As a further improvement of the above scheme, the moving assembly includes a first motor, a second screw rod, a sliding block, an electric telescopic rod, a fixed sleeve, a second motor, a turntable, a third motor, a third screw rod and a slider. The first motor is fixedly mounted on the top inner wall of the fixed frame, the second screw rod is fixedly mounted on the output end of the first motor, the sliding block is threadedly mounted on the outside of the second screw rod, the electric telescopic rod is fixedly mounted on the left and right sides between the inner sides of the sliding block, the fixed sleeve is fixedly mounted on the output end of the electric telescopic rod, the second motor is fixedly mounted between the inner sides of the fixed sleeve, the turntable is fixedly mounted on the output end of the second motor, the third motor is fixedly mounted between the inner sides of the turntable, the third screw rod is fixedly mounted on the output end of the third motor, and the slider is threadedly mounted on the outside of the third screw rod.
[0009] As a further improvement of the above scheme, the detection component includes a fixed frame, a fourth motor, a drive shaft, a rotating shaft, a gear, a rotating plate and a detection probe, the fixed frame is fixedly mounted on the front side of the slider, the fourth motor is fixedly mounted between the inner sides of the fixed frame, the drive shaft is fixedly mounted on the output end of the fourth motor, the rotating shaft is rotatably mounted between the inner sides of the fixed frame, the gear is fixedly mounted on the outer sides of the drive shaft and the rotating shaft, the adjacent gears are meshed, the rotating plate is fixedly mounted on the outer side of the rotating shaft, and the detection probe is fixedly mounted on the front side of the rotating plate.
[0010] As a further improvement of the above solution, a limiting groove is provided on the front side of the fixed frame, and the sliding block is slidably installed between the inner sides of the limiting groove.
[0011] By adopting the above technical solution, the limiting groove can easily limit the sliding path and sliding range of the sliding block, so that the sliding block can only slide on the inner side of the limiting groove after being subjected to force.
[0012] As a further improvement of the above solution, the sliding block is T-shaped, and mounting grooves are provided on the left and right sides of the front side of the sliding block, and the electric telescopic rod is fixedly installed between the inner sides of the mounting grooves.
[0013] By adopting the above technical solution, the T-shaped sliding block facilitates the fixing of the electric telescopic rod, so that the electric telescopic rod can be raised and lowered following the sliding block, and the electric telescopic rod is relatively stable when fixed.
[0014] As a further improvement of the above solution, the outer diameter of the turntable is the same as the inner diameter of the fixed sleeve, a fixed groove is opened on the front side of the turntable, the third motor is fixedly installed on one side of the fixed groove, and the slider is slidably installed between the inner sides of the fixed groove.
[0015] As a further improvement of the above solution, a rotation groove is opened on one side of the rotation plate, and the outer diameter of the rotation shaft is the same as the inner diameter of the rotation groove.
[0016] By adopting the above technical solution, the rotating shaft can drive the rotating plate to rotate after rotation, so that the rotating plate and the rotating shaft are more tightly connected, and the rotating plate can be flipped at multiple angles, thereby detecting multiple surfaces of the metal profile.
[0017] As a further improvement of the above solution, a slide groove is provided on the top of the mounting frame, the clamping block is slidably installed between the inner sides of the slide groove, and a protective cushion is provided on one side of the clamping block.
[0018] By adopting the above technical solution, the clamping block can only slide after being subjected to force, so that the sliding clamping block can clamp and fix metal profiles of different sizes, and the protective soft pad makes the metal profiles less likely to be damaged during the clamping process.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] (1) The present invention provides a surface inspection device for metal profiles. Through the provided moving assembly, during the inspection process of the metal profiles, the first motor can be controlled to drive the second screw rod to rotate, so that the second screw rod can drive the sliding block to move after the rotation, so that the sliding block can drive the electric telescopic rod and the fixed sleeve to move up and down, so that the electric telescopic rod can drive the fixed sleeve to move, so that the detection probe above the fixed sleeve can abut against the metal profile, the second motor is controlled to drive the turntable to rotate, so that the detection probe can detect both ends of the metal profile, and the third motor is controlled to drive the third screw rod to rotate, so that the third screw rod can drive the slider to slide, so that the device has a wider range of movement during the inspection process;
[0021] (2) The utility model is a metal profile surface inspection device. The metal profile is placed above the mounting frame through the detection component provided. The control handle is controlled to drive the first screw to rotate, so that the first screw can drive the clamping block to slide after the rotation, so that the clamping block can clamp and fix the profile. After the metal profile is clamped and fixed, the fourth motor is controlled to drive the driving shaft to rotate, so that the driving shaft drives the rotating shaft to rotate through the gear, so that the rotating shaft can drive the rotating plate and the detection probe to rotate after the rotation, so that the rotating plate and the detection probe can detect multiple angles of the metal profile after the rotation, so that the detection range is wider, and the device can complete the detection at one time, so that the work efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of a metal profile surface inspection device proposed by the present invention;
[0024] Figure 2 This is a partial three-dimensional structural diagram of a metal profile surface inspection device proposed by the present invention;
[0025] Figure 3 This is a partial three-dimensional structural diagram of a metal profile surface inspection device proposed by the present invention;
[0026] Figure 4 This is a partial three-dimensional structural diagram of a metal profile surface inspection device proposed by the utility model.
[0027] In the figure: 1. Fixed plate; 2. Fixed frame; 3. Mounting frame; 4. First screw; 5. Control handle; 6. Clamping block; 7. First motor; 8. Second screw; 9. Sliding block; 10. Electric telescopic rod; 11. Fixed sleeve; 12. Second motor; 13. Turntable; 14. Third motor; 15. Third screw; 16. Sliding block; 17. Fixed frame; 18. Fourth motor; 19. Drive shaft; 20. Rotating shaft; 21. Gear; 22. Rotating plate; 23. Detection probe. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] refer to Figure 1-4 A metal profile surface inspection device includes a fixed plate 1, a fixed frame 2 is fixedly installed on the top of the fixed plate 1, mounting brackets 3 are fixedly installed on the left and right sides of the top of the fixed plate 1, a first screw rod 4 is threadedly installed on the front side of the mounting bracket 3, a control handle 5 is fixedly installed on the outside of one end of the first screw rod 4, a clamping block 6 is rotatably installed on the outside of the other end of the first screw rod 4, and the clamping block 6 is slidably installed on one side of the mounting bracket 3; a moving component, the moving component is installed on the fixed frame 2; and a detection component is installed on the moving component.
[0030] In this embodiment, the moving assembly includes a first motor 7, a second screw rod 8, a sliding block 9, an electric telescopic rod 10, a fixed sleeve 11, a second motor 12, a turntable 13, a third motor 14, a third screw rod 15 and a slider 16. The first motor 7 is fixedly mounted on the top inner wall of the fixed frame 2, the second screw rod 8 is fixedly mounted on the output end of the first motor 7, the sliding block 9 is threadedly mounted on the outside of the second screw rod 8, the electric telescopic rod 10 is fixedly mounted on the left and right sides between the inner sides of the sliding block 9, the fixed sleeve 11 is fixedly mounted on the output end of the electric telescopic rod 10, the second motor 12 is fixedly mounted between the inner sides of the fixed sleeve 11, the turntable 13 is fixedly mounted on the output end of the second motor 12, the third motor 14 is fixedly mounted between the inner sides of the turntable 13, the third screw rod 15 is fixedly mounted on the output end of the third motor 14, and the slider 16 is threadedly mounted on the outside of the third screw rod 15.
[0031] In this embodiment, the detection component includes a fixed frame 17, a fourth motor 18, a drive shaft 19, a rotating shaft 20, a gear 21, a rotating plate 22 and a detection probe 23. The fixed frame 17 is fixedly mounted on the front side of the slider 16, the fourth motor 18 is fixedly mounted between the inner sides of the fixed frame 17, the drive shaft 19 is fixedly mounted on the output end of the fourth motor 18, the rotating shaft 20 is rotatably mounted between the inner sides of the fixed frame 17, the gear 21 is fixedly mounted on the outer sides of the drive shaft 19 and the rotating shaft 20, adjacent gears 21 are meshed, the rotating plate 22 is fixedly mounted on the outer side of the rotating shaft 20, and the detection probe 23 is fixedly mounted on the front side of the rotating plate 22.
[0032] In this embodiment, a limiting groove is provided on the front side of the fixed frame 2 , and the sliding block 9 is slidably installed between the inner sides of the limiting groove.
[0033] In this embodiment, the sliding block 9 is T-shaped, and mounting grooves are provided on the left and right sides of the front side of the sliding block 9 , and the electric telescopic rod 10 is fixedly installed between the inner sides of the mounting grooves.
[0034] In this embodiment, the outer diameter of the turntable 13 is the same as the inner diameter of the fixed sleeve 11. A fixing groove is opened on the front side of the turntable 13. The third motor 14 is fixedly installed on one side of the fixing groove, and the slider 16 is slidably installed between the inner sides of the fixing groove.
[0035] In this embodiment, a rotation groove is formed on one side of the rotation plate 22 , and the outer diameter of the rotation shaft 20 is the same as the inner diameter of the rotation groove.
[0036] In this embodiment, a slide groove is provided on the top of the mounting frame 3 , and the clamping block 6 is slidably installed between the inner sides of the slide groove. A protective cushion is provided on one side of the clamping block 6 .
[0037] The implementation principle of one embodiment of the present application is as follows: during the detection process of the metal profile, the first motor 7 can be controlled to drive the second screw rod 8 to rotate, so that the second screw rod 8 can drive the sliding block 9 to move after the rotation, so that the sliding block 9 can drive the electric telescopic rod 10 and the fixed sleeve 11 to move up and down, so that the electric telescopic rod 10 can drive the fixed sleeve 11 to move, so that the detection probe 23 above the fixed sleeve 11 can abut against the metal profile, the second motor 12 is controlled to drive the turntable 13 to rotate, so that the detection probe 23 can detect both ends of the metal profile, and the third motor 14 is controlled to drive the third screw rod 15 to rotate, so that the third screw rod 15 can drive the slider 16 to slide, so that the device The moving range is relatively wide during the detection process; the metal profile is placed above the mounting frame 3, and the control handle 5 is controlled to drive the first screw rod 4 to rotate, so that the first screw rod 4 can drive the clamping block 6 to slide after rotation, so that the clamping block 6 can clamp and fix the profile. After the metal profile is clamped and fixed, the fourth motor 18 is controlled to drive the drive shaft 19 to rotate, so that the drive shaft 19 drives the rotating shaft 20 to rotate through the gear 21, so that the rotating shaft 20 can drive the rotating plate 22 and the detection probe 23 to rotate after rotation, so that the rotating plate 22 and the detection probe 23 can detect multiple angles of the metal profile after rotation, so that the detection range is relatively wide, and the device can complete the detection at one time, so that the work efficiency is relatively high.
[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0039] The above is a detailed introduction to the metal profile surface inspection device provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only intended to help understand the method and core concept of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, various improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A metal profile surface inspection device, characterized in that: include: A fixing plate (1), a fixing frame (2) is fixedly mounted on the top of the fixing plate (1), mounting brackets (3) are fixedly mounted on the left and right sides of the top of the fixing plate (1), a first screw rod (4) is threadedly mounted on the front side of the mounting bracket (3), a control handle (5) is fixedly mounted on the outside of one end of the first screw rod (4), a clamping block (6) is rotatably mounted on the outside of the other end of the first screw rod (4), and the clamping block (6) is slidably mounted on one side of the mounting bracket (3); A moving assembly, wherein the moving assembly is mounted on a fixed frame (2); the moving assembly comprises a first motor (7), a second screw rod (8), a sliding block (9), an electric telescopic rod (10), a fixed sleeve (11), a second motor (12), a turntable (13), a third motor (14), a third screw rod (15) and a sliding block (16); the first motor (7) is fixedly mounted on the top inner wall of the fixed frame (2); the second screw rod (8) is fixedly mounted on the output end of the first motor (7); the sliding block (9) is threadedly mounted on the outer side of the second screw rod (8); The electric telescopic rod (10) is fixedly mounted between the inner sides of the sliding block (9) on the left and right sides, the fixed sleeve (11) is fixedly mounted on the output end of the electric telescopic rod (10), the second motor (12) is fixedly mounted between the inner sides of the fixed sleeve (11), the turntable (13) is fixedly mounted on the output end of the second motor (12), the third motor (14) is fixedly mounted between the inner sides of the turntable (13), the third screw rod (15) is fixedly mounted on the output end of the third motor (14), and the slider (16) is threadedly mounted on the outer side of the third screw rod (15); A detection component is mounted on the moving component; the detection component comprises a fixed frame (17), a fourth motor (18), a driving shaft (19), a rotating shaft (20), a gear (21), a rotating plate (22) and a detection probe (23), wherein the fixed frame (17) is fixedly mounted on the front side of the slider (16), the fourth motor (18) is fixedly mounted between the inner sides of the fixed frame (17), the driving shaft (19) is fixedly mounted on the output end of the fourth motor (18), the rotating shaft (20) is rotatably mounted between the inner sides of the fixed frame (17), the gear (21) is fixedly mounted on the outer sides of the driving shaft (19) and the rotating shaft (20), adjacent gears (21) are meshed with each other, the rotating plate (22) is fixedly mounted on the outer side of the rotating shaft (20), and the detection probe (23) is fixedly mounted on the front side of the rotating plate (22).
2. The metal profile surface inspection device according to claim 1, characterized in that: A limiting groove is provided on the front side of the fixed frame (2), and the sliding block (9) is slidably mounted between the inner sides of the limiting groove.
3. The metal profile surface inspection device according to claim 1, characterized in that: The sliding block (9) is in a T-shape, and mounting grooves are provided on the left and right sides of the front side of the sliding block (9), and the electric telescopic rod (10) is fixedly mounted between the inner sides of the mounting grooves.
4. The metal profile surface inspection device according to claim 1, characterized in that: The outer diameter of the turntable (13) is the same as the inner diameter of the fixed sleeve (11), a fixing groove is provided on the front side of the turntable (13), the third motor (14) is fixedly mounted on one side of the fixing groove, and the slider (16) is slidably mounted between the inner sides of the fixing groove.
5. The metal profile surface inspection device according to claim 1, characterized in that: A rotation groove is provided on one side of the rotation plate (22), and the outer diameter of the rotation shaft (20) is the same as the inner diameter of the rotation groove.
6. The metal profile surface inspection device according to claim 1, characterized in that: A slide groove is provided on the top of the mounting frame (3), and the clamping block (6) is slidably mounted between the inner sides of the slide groove. A protective cushion is provided on one side of the clamping block (6).