Comprehensive tester for storage battery

By adjusting the support component and rotating component combined with the use of infrared detectors, the problem of blind spot testing in battery tests is solved, and a comprehensive and efficient test effect is achieved.

CN223259850UActive Publication Date: 2025-08-22CHANGZHOU HEPU ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422035351.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-08-22
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Existing battery testers cannot conduct a blind spot test of the overall area of ​​the battery, resulting in incomplete test data and inefficient efficiency.

Method used

The adjusting support assembly and rotation assembly are combined with infrared detector and transmitter, and the threaded rod and threaded block move the slider through the motor to achieve flexible clamping and position changes of the battery, and comprehensive testing is carried out using infrared scanning technology.

Benefits of technology

The comprehensive testing of the battery is achieved, the comprehensiveness and efficiency of the test data is improved, the reliability and frequency consistency of the test are ensured, and the power consumption is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of storage batteries, in particular to a comprehensive tester for a storage battery, which comprises a main body, an adjusting support component and a rotating component are fixedly connected in the main body, and a test component is fixedly connected at the top of the main body; the motor is used for driving the threaded rod and the threaded block to rotate in a threaded mode, so that the threaded rod and the threaded block drive the sliding block to slide on the sliding rod in the moving process, and due to the fact that the sliding block is fixedly connected with the vertical plate and the first rotating motor and the first telescopic rod are fixedly installed on the side face of the vertical plate; therefore, when the first telescopic rod stretches out to clamp the storage battery body, the storage battery body can be lifted, so that the flexibility of the position change of the storage battery body is improved, and the test range is widened. The infrared scanning test technology plays an important role in the aspects of product quality control and monitoring, equipment on-line fault diagnosis, safety protection, energy conservation and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of storage batteries, in particular to a comprehensive tester for storage batteries. Background Art

[0002] A battery is a device that converts chemical energy directly into electrical energy. It is a rechargeable battery designed to be recharged through a reversible chemical reaction. It usually refers to a lead-acid battery, which is a type of battery and belongs to a secondary battery. Its working principle is to use external electrical energy to regenerate the internal active substances during charging, storing the electrical energy as chemical energy. When it needs to be discharged, the chemical energy is converted into electrical energy output again, such as the mobile phone batteries commonly used in life.

[0003] Authorization announcement number CN210720674U discloses a comprehensive tester for batteries. The patented technology rationally designs a heating box, with a fan set inside the other side of the shell and connected to the heating box. The heating box heats the air, and the fan blows the hot air to the test box to test the performance of the battery under high temperature conditions. The refrigeration chamber is rationally designed. The refrigeration chamber includes a compressor, a fan and a condenser. The compressor is connected to the condenser through a pipe. The fan is set in front of the condenser to cool the air. The cold air is blown to the test box by the fan to test the low-temperature performance of the battery. Test, reasonably design the temperature sensor, a heat conduction plate is provided on the other side of the test box, the heat conduction block is fixedly installed on the inner wall of the test box, the heat conduction plate is movably connected to the heat conduction block through a heat conduction rod, and a temperature sensor is provided in the heat conduction block to test the heat dissipation performance of the battery; however, in this solution, when testing the characteristics of the battery one by one, it is impossible to test the entire area of ​​the battery without dead angles. This patent is prone to test blind spots, resulting in incomplete test data and low efficiency. Therefore, a comprehensive battery tester is needed to improve the above problems. Utility Model Content

[0004] In order to solve the problem in the existing solution that when testing the characteristics of batteries one by one, it is impossible to test the entire area of ​​the battery without blind spots, and the patent is prone to test blind spots, resulting in incomplete test data and low efficiency, the purpose of the present utility model is to provide a comprehensive battery tester to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A comprehensive battery tester comprises a main body, an adjusting support assembly and a rotating assembly are fixedly connected to the interior of the main body, and a testing assembly is fixedly connected to the top of the main body;

[0007] The adjusting support assembly includes a fixed plate, a motor is installed on the top of the fixed plate, the output end of the motor is fixedly connected to a threaded rod, the bottom of the threaded rod is threadedly connected to a threaded block, the bottom of the fixed plate is fixedly connected to a sliding rod, the top of the sliding rod is slidably connected to a slider, the side surfaces of the threaded block and the slider are fixedly connected to a vertical plate, a first rotary motor is installed on the side surface of the vertical plate, the output end of the first rotary motor is fixedly connected to a first telescopic rod, the output end of the first telescopic rod is fixedly connected to a block, and a battery body is provided on the side surface of the block;

[0008] The test assembly includes a supporting plate, the top of the supporting plate is fixedly connected to an infrared detector, the bottom of the infrared detector is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to an infrared emitter.

[0009] As a preferred solution of the present invention, two of the vertical plates, the first rotary motor, the first telescopic rod and the stop block are provided.

[0010] As a preferred solution of the present invention, the rotating assembly includes a circular plate, a second rotary motor is installed at the bottom of the circular plate, an output end of the second rotary motor is fixedly connected to a rotating rod, and a placement plate is fixedly connected to the top of the rotating rod.

[0011] As a preferred solution of the present invention, the main body includes a support frame, a reinforcement plate is fixedly connected to the top of the support frame, and a test box is fixedly connected to the top of the reinforcement plate.

[0012] As a preferred solution of the present invention, an alarm light is fixedly connected to the top of the test box, and a control box is fixedly connected to the side of the test box.

[0013] As a preferred solution of the present invention, buttons and a detection display screen are fixedly connected to the side of the control box, and a plurality of buttons are provided.

[0014] As a preferred solution of the present invention, a protective support plate is fixedly connected to the side of the support frame, and four protective support plates are provided.

[0015] As a preferred solution of the present invention, a foot pad is fixedly connected to the bottom of the support frame, and four foot pads are provided.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. In the utility model, a motor is used to drive the threaded rod and the threaded block to rotate the threads, so that the slider is driven to slide on the slide rod during the movement. Because the slider is fixedly connected to the vertical plate and the first rotary motor and the first telescopic rod are fixedly installed on the side of the vertical plate, when the first telescopic rod is extended to clamp the battery body, the battery body can also be raised and lowered at the same time, thereby increasing the flexibility of changing the position of the battery body and expanding the test range.

[0018] 2. In the utility model, an infrared scanning test is performed on the battery body by using an infrared detector and an infrared transmitter. The infrared transmitter emits an infrared signal with a coded signal and detects the reflected signal after being processed by the amplification circuit in real time. The coded signal can ensure that multiple sensors of the same model work simultaneously and in the same place without interfering with each other. In addition, the operating frequency is consistent, the reliability is high, and the power consumption is low. The infrared scanning test technology plays an important role in product quality control and monitoring, equipment online fault diagnosis, safety protection, and energy conservation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the adjustment support assembly of the utility model;

[0021] Figure 3 This is a schematic diagram of the test assembly structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the rotating assembly of the present utility model.

[0023] In the figure: 1. Main body; 101. Support frame; 102. Protective support plate; 103. Reinforcement plate; 104. Foot pad; 105. Test box; 106. Alarm light; 107. Control box; 108. Button; 109. Detection display screen; 2. Adjustment support assembly; 201. Fixed plate; 202. Motor; 203. Threaded rod; 204. Threaded block; 205. Sliding rod; 206. Sliding block; 207. Vertical plate; 208. First rotary motor; 209. First telescopic rod; 210. Block; 211. Battery body; 3. Test assembly; 301. Support plate; 302. Infrared detector; 303. Connecting rod; 304. Infrared emitter; 4. Rotating assembly; 401. Round plate; 402. Rotating rod; 403. Second rotary motor; 404. Placement tray. DETAILED DESCRIPTION

[0024] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] Example: See Figure 1-Figure 4 The comprehensive battery tester shown includes a main body 1, an adjustment support assembly 2 and a rotation assembly 4 are fixedly connected to the interior of the main body 1, and a test assembly 3 is fixedly connected to the top of the main body 1;

[0026] In this embodiment, reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the adjustment support assembly 2 includes a fixed plate 201, a motor 202 is installed on the top of the fixed plate 201, the output end of the motor 202 is fixedly connected to a threaded rod 203, the bottom of the threaded rod 203 is threadedly connected to a threaded block 204, the bottom of the fixed plate 201 is fixedly connected to a slide bar 205, the top of the slide bar 205 is slidably connected to a slider 206, the sides of the threaded block 204 and the slider 206 are fixedly connected to a vertical plate 207, the side of the vertical plate 207 is installed with a first rotary motor 208, the output end of the first rotary motor 208 is fixedly connected to a first telescopic rod 209, the output end of the first telescopic rod 209 is fixedly connected to a block 210, and the side of the block 210 is provided with a battery body 211, the test assembly 3 includes a supporting plate 301, the supporting plate An infrared detector 302 is fixedly connected to the top of 301, a connecting rod 303 is fixedly connected to the bottom of the infrared detector 302, and an infrared emitter 304 is fixedly connected to the bottom of the connecting rod 303. The motor 202 drives the threaded rod 203 and the threaded block 204 to rotate, so that the slider 206 is driven to slide on the slide rod 205 during the movement. Because the slider 206 is fixedly connected to the vertical plate 207 and the first rotary motor 208 and the first telescopic rod 209 are fixedly installed on the side of the vertical plate 207, when the first telescopic rod 209 is extended to clamp the battery body 211, the battery body 211 can also be raised and lowered at the same time, thereby increasing the flexibility of the position change of the battery body 211 and increasing the test range.

[0027] Among them, there are two vertical plates 207, first rotary motors 208, first telescopic rods 209 and blocks 210, and the rotating assembly 4 includes a circular plate 401. A second rotary motor 403 is installed at the bottom of the circular plate 401. The output end of the second rotary motor 403 is fixedly connected to a rotating rod 402, and the top of the rotating rod 402 is fixedly connected to a placement plate 404. The infrared detector 302 and the infrared emitter 304 are used to perform an infrared scanning test on the battery body 211. The infrared emitter 304 emits an infrared signal with a coded signal and detects the reflected signal processed by the amplification circuit in real time. The coded signal can ensure that multiple sensors of the same model work simultaneously and at the same place without interfering with each other, and the operating frequency is consistent, the reliability is high, and the power consumption is low. Infrared scanning test technology plays an important role in product quality control and monitoring, equipment online fault diagnosis, safety protection, and energy saving.

[0028] In this embodiment, reference Figure 1 As shown, the main body 1 includes a support frame 101, the top of the support frame 101 is fixedly connected to a reinforcement plate 103, the top of the reinforcement plate 103 is fixedly connected to a test box 105, the top of the test box 105 is fixedly connected to an alarm light 106, the side of the test box 105 is fixedly connected to a control box 107, the side of the control box 107 is fixedly connected to a button 108 and a detection display screen 109, and there are several buttons 108. The side of the support frame 101 is fixedly connected to a protective support plate 102, and there are four protective support plates 102. The bottom of the support frame 101 is fixedly connected to a foot pad 104, and there are four foot pads 104. The alarm light 106 has a danger warning function to ensure the personal safety of the operator.

[0029] When in use, a comprehensive battery tester in this solution places a battery body 211 on a placement tray 404, and uses a second rotary motor 403 to drive a rotating rod 402 to drive the placement tray 404 to rotate, thereby adjusting the position surface of the battery body 211, and then uses the motor 202 to drive the threaded rod 203 and the threaded block 204 to move the thread, and adjusts the vertical plate 207 to slide on the slide rod 205 relying on the slider 206, and then adjusts the upper and lower positions of the first rotary motor 208 and the first telescopic rod 209 on the side of the vertical plate 207, thereby achieving precise clamping of the battery body 211 by the block 210, and then uses the infrared detector 302 and the infrared transmitter 304 to perform an infrared scanning test on the battery body 211. The infrared transmitter 304 emits an infrared signal with a coded signal, and detects the reflected signal processed by the amplification circuit in real time. Its feedback signal output end is connected to the peripheral control circuit, thereby detecting the battery body 211.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A comprehensive battery tester, comprising a main body (1), characterized in that: The interior of the main body (1) is fixedly connected to an adjustment support assembly (2) and a rotation assembly (4), and the top of the main body (1) is fixedly connected to a test assembly (3); The adjustment support assembly (2) comprises a fixed plate (201), a motor (202) is installed on the top of the fixed plate (201), an output end of the motor (202) is fixedly connected to a threaded rod (203), the bottom of the threaded rod (203) is threadedly connected to a threaded block (204), the bottom of the fixed plate (201) is fixedly connected to a sliding rod (205), the top of the sliding rod (205) is slidably connected to a slider (206), the side surfaces of the threaded block (204) and the slider (206) are fixedly connected to a vertical plate (207), a first rotary motor (208) is installed on the side surface of the vertical plate (207), the output end of the first rotary motor (208) is fixedly connected to a first telescopic rod (209), the output end of the first telescopic rod (209) is fixedly connected to a stop block (210), and a battery body (211) is provided on the side surface of the stop block (210); The test assembly (3) comprises a supporting plate (301), the top of the supporting plate (301) is fixedly connected to an infrared detector (302), the bottom of the infrared detector (302) is fixedly connected to a connecting rod (303), and the bottom of the connecting rod (303) is fixedly connected to an infrared emitter (304).

2. A comprehensive battery tester according to claim 1, characterized in that: There are two vertical plates (207), two first rotary motors (208), two first telescopic rods (209) and two stop blocks (210).

3. The comprehensive battery tester according to claim 1, characterized in that: The rotating assembly (4) comprises a circular plate (401), a second rotating motor (403) is installed at the bottom of the circular plate (401), an output end of the second rotating motor (403) is fixedly connected to a rotating rod (402), and a top of the rotating rod (402) is fixedly connected to a placement plate (404).

4. The comprehensive battery tester according to claim 1, characterized in that: The main body (1) comprises a support frame (101), a reinforcement plate (103) is fixedly connected to the top of the support frame (101), and a test box (105) is fixedly connected to the top of the reinforcement plate (103).

5. The comprehensive battery tester according to claim 4, characterized in that: The top of the test box (105) is fixedly connected to an alarm light (106), and the side of the test box (105) is fixedly connected to a control box (107).

6. The comprehensive battery tester according to claim 5, characterized in that: The side of the control box (107) is fixedly connected with a button (108) and a detection display screen (109), and a plurality of buttons (108) are provided.

7. The comprehensive battery tester according to claim 4, characterized in that: A protective support plate (102) is fixedly connected to the side of the support frame (101), and four protective support plates (102) are provided.

8. The comprehensive battery tester according to claim 4, characterized in that: The bottom of the support frame (101) is fixedly connected with a foot pad (104), and four foot pads (104) are provided.

Citation Information

Patent Citations

  • Comprehensive tester for storage battery

    CN210720674U