Calibration assembly and exposure device with same
By introducing a calibration assembly into the exposure device, and adjusting the beam path of the calibration part with the light guide, the problem of exposure error of the coil is solved, real-time adjustment and high-precision calibration of the exposure device are realized, and production efficiency and yield rate are improved.
Patent Information
- Application Number
- CN202421971890.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-13
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-08-13
AI Technical Summary
There are errors in the existing exposure devices during the exposure process of coil materials and cannot be adjusted in real time, resulting in a decrease in production yield and performance.
Design a calibration assembly, including a bracket, a calibration part and a light guide, adjust the beam path of the calibration part through the light guide, realize automatic calibration and accurate detection of the calibration assembly, and improve the exposure accuracy and yield of the exposure device.
Real-time adjustment and high-precision calibration of the exposure device during the coil exposure process are realized, and the performance and yield of the exposure device are improved.
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Figure CN223260027U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of exposure devices, in particular to a calibration assembly and an exposure device having the same. Background Art
[0002] In the prior art, when exposing a web, an exposure device is adapted to align the web using an alignment assembly, and then expose the web using the exposure assembly to enable production use of the exposure device. In this related art, errors are prone to occur during the exposure process, and adjustments can only be made after the web is exposed, rather than in real time. This reduces the production yield and performance of the exposure device. Utility Model Content
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the present invention is to provide a calibration assembly that can calibrate the position of a web within an exposure device, allowing the exposure device to be adjusted in real time during use, thereby improving the performance and exposure yield of the exposure device.
[0004] Another object of the present invention is to provide an exposure device, in which the calibration assembly shown above is provided.
[0005] According to an embodiment of the present invention, the calibration assembly includes: a bracket, a calibration member and a light guide member, wherein the bracket is provided with a mounting groove; the calibration member is arranged on the mounting groove; the light guide member is arranged on the mounting groove and the light guide member is arranged on the light output side of the calibration member, and the light guide member is used to adjust the extension path of the calibration light beam of the calibration member.
[0006] According to the calibration assembly of the embodiment of the present invention, a light guide is provided on the light-emitting side of the calibration part so that the position of the calibration part can be adjusted according to needs, so that the structural setting of the calibration assembly is simpler and more reliable. At the same time, since the light output of the calibration part is adjusted by the light guide, the calibration path can be adjusted during the use of the calibration assembly to achieve automatic calibration of the calibration assembly, thereby making the calibration of the calibration assembly more accurate, so that the exposure yield of the subsequent exposure device during use is improved. At the same time, since the calibration assembly can detect and calibrate the coil in a timely manner, the exposure process of the coil during the exposure process is more reliable and has higher exposure accuracy, so that the performance of the exposure device is improved.
[0007] In some embodiments, the light guide is a reflector, and the light guide is tilted in the mounting groove.
[0008] In some embodiments, the calibration element is placed horizontally, and the light guide element is tilted at an angle of 45° on the bracket.
[0009] In some embodiments, the light guide member further includes a connecting member, the connecting member is arranged in the installation groove, and the light guide member is rotatably connected to the free end of the connecting member.
[0010] In some embodiments, the connecting member includes: a first connecting portion and a second connecting portion, the first connecting portion is connected to the mounting groove; one end of the first connecting portion is connected to one end of the second connecting portion, the extension direction of the first connecting portion and the extension direction of the second connecting portion are arranged perpendicular to each other, and the light guide is rotatably connected to the second connecting portion.
[0011] In some embodiments, a locking portion is further provided on the connecting member, and the locking portion is used to lock the light guide member on the second connecting portion.
[0012] In some embodiments, the calibration member includes an exposure calibration member and an alignment calibration member, the exposure calibration member is used to be arranged relative to the exposure component, and the alignment calibration member is used to be arranged relative to the alignment component.
[0013] In some embodiments, the mounting slots are multiple and spaced apart.
[0014] According to an embodiment of the present invention, the exposure device includes: a moving platform, a supporting assembly, an exposure assembly, an alignment assembly and a plurality of calibration assemblies, wherein the supporting assembly is arranged on the moving platform, and the supporting assembly is used to support the roll material; the exposure assembly is arranged on the moving platform, and the exposure assembly is used to expose the roll material; the alignment assembly is arranged on the moving platform, and the alignment assembly is spaced apart from the exposure assembly, and the alignment assembly is used to calibrate the position of the roll material; the calibration assembly is the calibration assembly as described above, and the calibration assembly is used to calibrate at least one of the exposure assembly and the alignment assembly.
[0015] According to the exposure device of the embodiment of the present invention, since the calibration assembly shown above is provided in the exposure device, a light guide is provided on the light-emitting side of the calibration part so that the position of the calibration part can be adjusted according to demand, so that the structural setting of the calibration assembly is simpler and more reliable. At the same time, since the light output of the calibration part is adjusted by the light guide, the calibration path can be adjusted during the use of the calibration assembly to achieve automatic calibration of the calibration assembly, so that the calibration of the calibration assembly has higher usage accuracy, so that the exposure yield of the subsequent exposure device during use is improved. At the same time, since the calibration assembly can detect and calibrate the coil in a timely manner, the exposure process of the coil during the exposure process is more reliable and has higher exposure accuracy, so that the performance of the exposure device is improved.
[0016] In some embodiments, the calibration assembly includes: an exposure calibration component and an alignment calibration component, the exposure calibration component includes an exposure calibration part, the exposure calibration component is arranged on one side of the exposure component, and the exposure calibration component is used to calibrate the exposure component; the alignment calibration component includes an alignment calibration part, the alignment calibration component is arranged on the other side of the exposure component, and the alignment calibration component is used to calibrate the alignment component.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0019] Figure 1 It is a structural schematic diagram of an embodiment of a calibration assembly according to an embodiment of the present utility model;
[0020] Figure 2 is a structural schematic diagram of another embodiment of a calibration assembly according to an embodiment of the present utility model;
[0021] Figure 3 1 is a partial structural diagram of an exposure device according to an embodiment of the present utility model;
[0022] Figure 4 1 is a partial structural diagram of an exposure device according to an embodiment of the present utility model;
[0023] Reference numerals:
[0024] Calibration assembly 10, coil 11,
[0025] Bracket 100, mounting slot 110,
[0026] Calibration piece 200, exposure calibration piece 210, alignment calibration piece 220,
[0027] Light guide 300,
[0028] Connector 400, first connecting portion 410, second connecting portion 420,
[0029] Exposure device 20, motion platform 21, support assembly 22, exposure assembly 23, alignment assembly 24, exposure calibration assembly 25, alignment calibration assembly 26. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are described in detail below. The embodiments described with reference to the accompanying drawings are exemplary. The embodiments of the present invention are described in detail below.
[0031] Reference below Figure 1-Figure 4 The calibration assembly 10 according to an embodiment of the present invention is described, including: a bracket 100 , a calibration member 200 and a light guide member 300 .
[0032] Specifically, a mounting groove 110 is provided on the bracket 100; the calibration member 200 is provided on the mounting groove 110; the light guide member 300 is provided on the mounting groove 110 and the light guide member 300 is provided on the light emitting side of the calibration member 200, and the light guide member 300 is used to adjust the calibration light beam extension path of the calibration member 200.
[0033] It can be understood that the calibration assembly 10 in the present application is suitable for calibrating the coil 11 during the process of the exposure device 20 exposing the coil 11, so that the exposure device 20 can detect and determine the material more accurately and reliably, so as to achieve more accurate detection of the current material state before exposure, so that the material produced by the exposure device 20 has higher performance and yield, so as to improve the production efficiency of the exposure device 20.
[0034] Specifically, the present application provides a calibration assembly 10, which includes a bracket 100, a calibration member 200, and a light guide 300. The bracket 100 is suitable for providing support. The bracket 100 is provided with a mounting slot 110, which is suitable for providing a location for the assembly and installation of other structures. For example, the mounting slot 110 is provided with the calibration member 200 and the light guide 300. The calibration member 200 is suitable for testing the web 11 and adjusting the exposure performance of the exposure device 20 based on the calibration results, so that the exposure performance can be accurately and reliably applied to the web 11 to achieve exposure processing of the web 11.
[0035] In the present application, the light path of the calibration part 200 is adjusted by using the light guide 300 so that the position of the calibration part 200 can be adjusted according to demand, thereby making the calibration assembly 10 more applicable when used to meet production needs, thereby improving the performance of the calibration assembly 10.
[0036] According to the calibration assembly 10 of the embodiment of the present invention, a light guide 300 is provided on the light-emitting side of the calibration member 200 so that the position of the calibration member 200 can be adjusted as needed, making the structural setting of the calibration assembly 10 simpler and more reliable. At the same time, since the light output of the calibration member 200 is adjusted by the light guide 300, the calibration path can be adjusted during the use of the calibration assembly 10 to achieve automatic calibration of the calibration assembly 10, thereby making the calibration of the calibration assembly 10 more accurate, so that the exposure yield of the subsequent exposure device 20 during use is improved. At the same time, since the calibration assembly 10 can detect and calibrate the coil 11 in a timely manner, the exposure process of the coil 11 during the exposure process is more reliable and has higher exposure accuracy, so that the performance of the exposure device 20 is improved.
[0037] In some embodiments, the light guide 300 is a reflector, and the light guide 300 is tilted in the mounting groove 110. It is understandable that the light guide 300 is set as a reflector so that the reflector can more reliably adjust the calibration light path of the calibration member 200, so that the calibration member 200 can adjust the setting position of the calibration member 200 and the light guide 300 according to needs during the design process, so that the structural design of the calibration assembly 10 has higher applicability. In some specific embodiments, the light guide 300 can be tilted in the mounting groove 110, so that the light guide 300 can adjust the light output path of the calibration member 200, so that the light output path of the calibration member 200 can be vertically applied to the web 11 to achieve calibration processing for exposure of the web 11.
[0038] In some embodiments, the calibration member 200 is placed horizontally, and the light guide 300 is tilted at a 45° angle on the bracket 100. That is, the calibration member 200 is suitable for being placed horizontally during use, so that the calibration member 200 can emit light in a horizontal direction during use, and the light emitted by the calibration member 200 is suitable for adjusting the light path through the light guide 300, and the light guide 300 is tilted at 45° on the bracket 100 so that the calibration light path passing through the light guide 300 can emit light vertically to achieve light path derivation. In some specific embodiments, the light guide 300 is tilted outward on the bracket 100 at a 45° angle so that the light guide 300 can extend the extension direction of the calibration light path toward the web 11, so that the calibration light path can act on the web 11 for detection and calibration.
[0039] In some embodiments, the calibration assembly 10 further includes a connector 400, the connector 400 being disposed in the mounting groove 110, and the light guide 300 being rotatably connected to the free end of the connector 400. It is understood that during use of the calibration assembly 10, the connector 400 is adapted to be disposed in the mounting groove 110 so as to allow the light guide 300 to be rotatably connected to the connector 400 to achieve assembly and connection of the light guide 300. Furthermore, the light guide 300 is adapted to be rotatably connected to the connector 400, and the position of the light guide 300 in the mounting groove 110 can be adjusted as needed to enhance the calibration assembly 10's ability to be disposed in the exposure device 20 as needed, thereby improving the usability of the calibration assembly 10.
[0040] In some embodiments, the connector 400 includes: a first connector 410 and a second connector 420, wherein the first connector 410 is connected to the mounting groove 110; one end of the first connector 410 is connected to one end of the second connector 420, and the extension direction of the first connector 410 and the extension direction of the second connector 420 are perpendicular to each other, and the light guide 300 is rotatably connected to the second connector 420. It is understandable that the connector 400 is suitable for including the first connector 410 and the second connector 420, wherein the first connector 410 is used for connection to the mounting groove 110, and the second connector 420 is used to provide a position for the light guide 300, so that the light guide 300 can be assembled in the mounting groove 110 as designed to be arranged opposite to the calibration member 200 to meet the needs of use.
[0041] In some embodiments, the connector 400 is further provided with a locking portion, which is used to lock the light guide 300 on the second connector 420. It is understood that during the use of the light guide 300, after the installation position is determined and the installation angle is debugged, it is suitable to limit the installation position of the light guide 300 through the locking portion, so that the light guide 300 can be connected and used as designed, so that the calibration assembly 10 can calibrate the web 11 as designed, and the subsequent exposure device 20 can better apply the exposure effect to the web 11, thereby improving the exposure effect of the web 11.
[0042] In some embodiments, the calibration member 200 includes an exposure calibration member 210 and an alignment calibration member 220. The exposure calibration member 210 is configured to be positioned relative to the exposure assembly 23, while the alignment calibration member 220 is configured to be positioned relative to the alignment assembly 24. It is understood that during use of the exposure device 20, the exposure assembly 23 and the alignment assembly 24 are preferably provided. The exposure assembly 23 is configured to expose the web 11, while the alignment assembly 24 is configured to detect the feeding status of the web 11. Both of these structures need to be calibrated to ensure that the exposure calibration member 210 can prevent the exposure assembly 23 from not properly applying the exposure effect to the web 11, thereby improving the performance of the exposure assembly 23. The alignment calibration member 220 is configured to prevent errors in the position detected by the alignment assembly 24, thereby ensuring more reliable exposure operation of the exposure device 20.
[0043] In some embodiments, a plurality of mounting slots 110 are spaced apart. It is understood that by providing a plurality of mounting slots 110 spaced apart, a calibration member 200 and a light guide member 300 can be correspondingly disposed in each mounting slot 110 , thereby making the calibration and alignment of the calibration assembly 10 more accurate and reliable, thereby facilitating exposure processing by the exposure device 20 and improving operating accuracy and performance.
[0044] According to an embodiment of the present invention, the exposure device 20 includes: a moving platform 21, a support component 22, an exposure component 23, an alignment component 24 and a plurality of calibration assemblies 10, wherein the support component 22 is arranged on the moving platform 21, and the support component 22 is used to support the coil 11; the exposure component 23 is arranged on the moving platform 21, and the exposure component 23 is used to expose the coil 11; the alignment component 24 is arranged on the moving platform 21, and the alignment component 24 is spaced apart from the exposure component 23, and the alignment component 24 is used to calibrate the position of the coil 11; the calibration assembly 10 is the calibration assembly 10 as described above, and the calibration assembly 10 is used to calibrate at least one of the exposure component 23 and the alignment component 24.
[0045] It can be understood that the motion platform 21 is suitable for providing support to support other structures for arrangement and use. Specifically, the motion platform 21 is suitable for being provided with a support assembly 22, which is suitable for transporting and supporting the coil 11, so as to transport it to the desired position for exposure, and transport the exposed coil 11 to the subsequent process for processing, while transporting the new coil 11 to the desired position for exposure for repeated use. When the coil 11 is transported to the desired position, an exposure assembly 23 is suitable for being provided accordingly, and the exposure assembly 23 is suitable for exposing the coil 11 to realize the exposure processing of the coil 11. Before the exposure assembly 23 works, the alignment assembly 24 is required to detect the coil 11 to determine whether the coil 11 has been transported to the designated position for subsequent exposure processing. At the same time, a calibration assembly 10 is also provided in the exposure device 20. The calibration assembly 10 is suitable for calibrating the position of the coil 11 to determine whether the results detected by the above-mentioned exposure assembly 23 and alignment assembly 24 are the required results.
[0046] According to the exposure device 20 of the embodiment of the present invention, since the calibration assembly 10 shown above is provided in the exposure device 20, a light guide 300 is provided corresponding to the light-emitting side of the calibration member 200 so that the position of the calibration member 200 can be adjusted according to demand, so that the structural setting of the calibration assembly 10 is simpler and more reliable. At the same time, since the light output of the calibration member 200 is adjusted by the light guide 300, the calibration path can be adjusted during the use of the calibration assembly 10 to achieve automatic calibration of the calibration assembly 10, thereby making the calibration of the calibration assembly 10 more accurate, so that the exposure yield of the subsequent exposure device 20 during use is improved. At the same time, since the calibration assembly 10 can detect and calibrate the coil 11 in a timely manner, the exposure process of the coil 11 during the exposure process is more reliable and has higher exposure accuracy, so that the performance of the exposure device 20 is improved.
[0047] In some embodiments, the calibration assembly 10 includes: an exposure calibration component 25 including an exposure calibration part 210, an exposure calibration component 25 and an alignment calibration component 26, the exposure calibration component 25 is arranged on one side of the exposure component 23, and the exposure calibration component 25 is used to calibrate the exposure component 23; the alignment calibration component 26 includes an alignment calibration part 220, the alignment calibration component 26 is arranged on the other side of the exposure component 23, and the alignment calibration component 26 is used to calibrate the alignment component 24.
[0048] That is, when the exposure component 23 needs to be calibrated, it is appropriate to use the exposure calibration component 25 to calibrate the exposure component 23, and when the alignment component 24 needs to be calibrated, it is appropriate to use the alignment calibration component 26 to calibrate the alignment component 24.
[0049] In this way, during the use of the calibration assembly 10, it is suitable to adjust and select the exposure calibration component 25 or the alignment calibration component 26 for calibration processing according to needs, so as to make the calibration process simpler and have more accurate and reliable calibration performance to meet the calibration requirements, so that the subsequent use accuracy of the exposure device 20 can be improved.
[0050] Other structures and operations of the exposure device 20 according to the embodiment of the present invention are known to those skilled in the art and will not be described in detail here.
[0051] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples" means that a specific feature, structure, material, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example.
[0052] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A calibration assembly, characterized in that: include: A bracket, wherein the bracket is provided with a mounting slot; a calibration piece, the calibration piece being arranged on the mounting groove; A light guide is provided on the mounting groove and on the light-emitting side of the calibration member, and is used to adjust an extension path of a calibration light beam of the calibration member.
2. The calibration assembly according to claim 1, characterized in that: The light guide member is a reflector, and the light guide member is tiltedly arranged in the mounting groove.
3. The calibration assembly according to claim 2, characterized in that: The calibration piece is placed horizontally, and the light guide piece is tilted on the bracket at an angle of 45°.
4. The calibration assembly according to claim 1, characterized in that: Also includes: A connecting member is provided in the mounting groove, and the light guide member is rotatably connected to the free end of the connecting member.
5. The calibration assembly according to claim 4, characterized in that: The connecting piece includes: a first connecting portion connected to the mounting slot; The second connecting portion, one end of the first connecting portion is connected to one end of the second connecting portion, the extension direction of the first connecting portion and the extension direction of the second connecting portion are arranged perpendicular to each other, and the light guide is rotatably connected to the second connecting portion.
6. The calibration assembly according to claim 5, characterized in that: The connecting member is further provided with a locking portion, which is used to lock the light guide member on the second connecting portion.
7. The calibration assembly according to claim 1, characterized in that: The calibration piece includes an exposure calibration piece and an alignment calibration piece. The exposure calibration piece is used to be arranged relative to the exposure component, and the alignment calibration piece is used to be arranged relative to the alignment component.
8. The calibration assembly according to claim 1, characterized in that: The mounting grooves are multiple and spaced apart.
9. An exposure device, characterized in that: include: Sports platform; A support assembly, the support assembly being disposed on the motion platform and being used to support the coil; An exposure assembly, the exposure assembly being disposed on the motion platform and being used to expose the web; An alignment component is provided on the motion platform and is spaced apart from the exposure component, and is used to calibrate the position of the web; A plurality of calibration assemblies, wherein the calibration assembly is the calibration assembly according to any one of claims 1 to 8, and the calibration assembly is used to calibrate at least one of the exposure assembly and the alignment assembly.
10. The exposure device according to claim 9, wherein The calibration assembly comprises: An exposure calibration component, comprising an exposure calibration member, disposed on one side of the exposure component and used to calibrate the exposure component. An alignment and calibration component includes an alignment and calibration piece. The alignment and calibration component is arranged on the other side of the exposure component and is used to calibrate the alignment component.