Carbon fiber guitar with embedded panel sinking inwards

Through the internal sinking and inlay design of the carbon fiber integrated molding body and wooden panels, safety hazards and environmental protection problems in traditional guitar manufacturing are solved, durability and tone richness are achieved, and the manufacturing accuracy and sound effect of guitar are improved.

CN223260344UActive Publication Date: 2025-08-22GUANGDONG MARTINI MUSICAL INSTR CULTURE CO LTD
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Patent Information

Application Number
CN202422772128.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-08-22
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

There are safety hazards, dust pollution, inaccurate size and easy deformation in the manufacturing process of traditional guitars, which affect the quality and environmental protection of the musical instruments.

Method used

The main structure of carbon fiber is formed in one-piece, combined with wooden panels and fingerboards, and through the inlaid design, a resonance cavity and sound beam are formed to achieve the combination of the durability of carbon fiber guitar and the wood tone, and the manufacturing process is optimized using 3D printing and CNC processing.

Benefits of technology

It reduces dust and heavy physical processes in traditional guitar manufacturing, improves product consistency and tone balance, adapts to different environments, is not easy to deform, and enhances the overall sound effect and performance comfort of the guitar.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a carbon fiber guitar with a sunken and embedded panel. The carbon fiber guitar comprises a carbon fiber main body, the panel and a fingerboard, the carbon fiber main body comprises a handle, a side plate and a bottom plate; the handle, the side plates and the bottom plate are integrally formed by carbon fibers; the side plate is formed at the edge of the bottom plate and extends towards one side of the bottom plate, so that a resonance cavity is formed between the side plate and the bottom plate; one side of the resonance cavity away from the bottom plate forms an inner sinking groove; the handle is formed on the outer side of the side plate and comprises a neck part and a head part; the panel is embedded in the inner sinking groove; a sound hole is formed in the panel, and a plurality of sound beams are fixed on one side, close to the resonance cavity, of the panel; the fingerboard is fixed on the guitar neck. Compared with a traditional method, the environment-friendly music box is more environment-friendly, meanwhile, complicated heavy physical working procedures are liberated, the environment-friendly music box can adapt to different dry and wet environments, is not prone to deformation, and enables consumers to keep good music feeling all the time when playing the music box.
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Description

Technical Field

[0001] The utility model relates to the technical field of musical instrument manufacturing, in particular to a panel-sunken inlaid carbon fiber guitar. Background Art

[0002] The handle, sides, and bottom of a traditional guitar are made from wood through traditional sawing, pressing, planing, gluing, milling, grinding, and then splicing and assembling. This process uses a lot of wood, and workers need to use traditional machines to process the wood to varying degrees during processing, which poses safety risks. The operation also generates sawdust and dust, which can easily cause safety accidents. Furthermore, the wood is prone to deformation during processing, resulting in dimensional inaccuracies and affecting overall quality.

[0003] Therefore, it is necessary to optimize issues such as environmental protection, safety, and quality, combine the tradition of the guitar industry with modern intelligent production, and design an one-piece assembled acoustic guitar that combines new materials and new process technologies. It can have both the durability of carbon fiber and the rich tone of wood to meet the needs of different players. Utility Model Content

[0004] In order to overcome the shortcomings of the existing technology, the purpose of the utility model is to provide a carbon fiber guitar with an inlaid panel. Compared with traditional methods, it is more environmentally friendly and eliminates complicated and labor-intensive processes. It can maintain the richness of the tone of wood while taking into account the durability of the carbon fiber guitar. It can adapt to different dry and wet environments and is not easy to deform, so that consumers can always maintain a good musical feeling when playing.

[0005] The purpose of this utility model is achieved by the following technical solutions:

[0006] A carbon fiber guitar with an inlaid panel, characterized by comprising: a carbon fiber body, a panel and a fingerboard;

[0007] The carbon fiber body includes a handle, side panels, and a bottom panel; the handle, side panels, and bottom panel are integrally formed from carbon fiber; the side panels are formed at the edge of the bottom panel and extend to one side of the bottom panel, thereby forming a resonance cavity between the side panels and the bottom panel; the resonance cavity forms an inner groove on the side away from the bottom panel; the handle is formed on the outside of the side panels, and the handle includes a neck and a head.

[0008] The panel is inlaid on the inner sink groove; sound holes are opened on the panel, and a plurality of sound beams are fixed on the side of the panel close to the resonance cavity; the fingerboard is fixed on the neck of the guitar.

[0009] In an optional embodiment, the panel is a wooden soundboard; and the fingerboard is a wooden fingerboard.

[0010] In an optional embodiment, a plurality of side supports are formed on the inner side of the side panel, and the side supports are arranged at intervals in the circumference of the resonance chamber, so that avoidance gaps are formed between adjacent side supports, and the avoidance gaps can allow the ends of the sound beams to pass through; one end of the side support is connected to the bottom plate, and the other end is used to connect to the edge of the panel.

[0011] In an optional embodiment, a pressure strip is further included, which is arranged on the outer edge of the panel and fixed to the inner edge of the side panel, and the panel is fixed to the inner sink through the pressure strip.

[0012] In an optional embodiment, the bottom plate is in an outwardly convex arc shape; the outer edge of the bottom plate forms a transition fillet.

[0013] In an optional embodiment, a plurality of arc-shaped stays are formed on the inner side of the bottom plate; both ends of the arc-shaped stays extend to connect with the side plates.

[0014] In an optional embodiment, the handle head portion is provided with a plurality of mounting holes, and the mounting holes are used for mounting a tuner.

[0015] In an optional embodiment, a positioning groove is formed in the length direction of the neck of the handle; a positioning block is formed on the back of the fingerboard; and the fingerboard is mounted on the neck of the handle by engaging the positioning groove with the positioning block.

[0016] In an optional embodiment, a plurality of first blind holes are provided on both sides of the positioning groove; a second blind hole is provided at a corresponding position on the back of the fingerboard; and the first blind hole and the second blind hole are connected by a connecting pin.

[0017] In an optional embodiment, the contact surfaces of the panel, fingerboard and the carbon fiber body are all provided with shock-absorbing pads.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The present invention's panel-inlaid carbon fiber guitar features an acoustically structured panel and fingerboard structure bonded and inlaid onto a carbon fiber body integrated with the bottom side of the handle. This combines the traditions of the guitar industry with modern intelligent manufacturing. The panel-inlaid carbon fiber guitar of this embodiment replaces approximately 85% of the wood used in traditional guitars, reducing approximately 83% of the dust and sawdust produced during the traditional manufacturing process. This is more environmentally friendly than traditional methods, while also eliminating complex and labor-intensive processes, allowing workers to perform more detailed and technically demanding processes. By integrally molding the handle, side panels, and bottom panel of the carbon fiber body from carbon fiber, the dimensions and positioning of the components are precise, resulting in high product consistency. Compared to traditional wood, the guitar is more adaptable to varying wet and dry environments and less prone to deformation. Carbon fiber guitars typically have a clear, bright tone, while wood provides a warm, rich tone. Combining the two creates a balanced tone, resulting in a guitar with both clear high frequencies and warm mid- and low-frequency sounds. The sunken, inlaid top provides enhanced acoustic response, resulting in a fuller, more balanced sound. It also improves manufacturing consistency and precision, reduces assembly errors, and enhances the instrument's overall balance and playing comfort without adding excessive weight. The resonant properties of the sunken, inlaid wood top compensate for the frequency deficiencies of carbon fiber, enhancing the guitar's overall acoustics. The strategic selection of wood and carbon fiber materials, their structural design, connection method, and tuning process ensure a complementary and balanced tonal balance, creating a guitar that combines the durability of carbon fiber with the rich tonal character of wood, meeting the needs of diverse players. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A perspective view of the carbon fiber guitar with an inlaid panel according to Example 1;

[0021] Figure 2 A perspective view of the carbon fiber guitar with an inlaid panel in Example 1 from another angle;

[0022] Figure 3 1. It is a front view of the carbon fiber guitar with an inlaid panel in Example 1;

[0023] Figure 4 A side view of the carbon fiber guitar with an inlaid panel according to Example 1;

[0024] Figure 5 A bottom view of the carbon fiber guitar with an inlaid panel according to Example 1;

[0025] Figure 6 A perspective view of the carbon fiber body of the carbon fiber guitar with an inlaid panel in Example 1;

[0026] Figure 7 This is a front view of the carbon fiber body of the carbon fiber guitar with an inlaid panel in Example 1.

[0027] In the figure: 10, carbon fiber body; 11, handle; 111, neck; 1111, positioning groove; 1112, first blind hole; 112, head; 1121, mounting hole; 12, side panel; 121, side support; 122, inner groove; 13, bottom plate; 131, arc-shaped support bar; 20, panel; 21, sound hole; 211, sound hole ring; 30, fingerboard; 40, pressure bar; 50, guitar bottom bridge. DETAILED DESCRIPTION

[0028] Below, the present invention is further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, under the premise of no conflict, the various embodiments described below or the various technical features can be arbitrarily combined to form a new embodiment. Unless otherwise specified, the materials and equipment used in this embodiment can be purchased from the market. Examples of the embodiments are shown in the accompanying drawings, in which the same or similar numbers throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and cannot be understood as limiting this application.

[0029] In the description of this application, it should be understood that the terms "upper," "lower," "front," "back," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limiting this application. In the description of this application, "plurality" means two or more, unless otherwise specifically specified.

[0030] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "connected," "connected," and "connected" should be understood in a broad sense. For example, they may refer to a fixed connection, a connection through an intermediary medium, internal communication between two components, or an interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0031] The terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a particular order or sequential sequence. In addition, the terms "including," "comprising," and "having," and any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, product, or apparatus that includes a series of steps or elements is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to the process, method, product, or apparatus.

[0032] Example 1:

[0033] Please refer to Figure 1-7 This embodiment provides a carbon fiber guitar with an inlaid panel, including a carbon fiber body 10, and a panel 20 and a fingerboard 30 installed on the carbon fiber body 10.

[0034] The carbon fiber body 10 of this embodiment includes a handle 11, side panels 12, and a bottom panel 13. The handle 11, side panels 12, and bottom panel 13 are integrally formed from carbon fiber. The side panels 12 are formed at the edge of the bottom panel 13 and extend to one side of the bottom panel 13, thereby forming a resonance cavity between the side panels 12 and the bottom panel 13. The resonance cavity forms an inner groove 122 on the side away from the bottom panel 13. The handle 11 is formed on the outside of the side panels 12 and includes a neck 111 and a head 112.

[0035] The top panel 20 is a wooden soundboard and can be made of spruce, red pine, cedar, Brazilian wood, mahogany, maple, or other composite woods. The top panel 20 is embedded in the inner sink 122. The top panel 20 has a sound hole 21, and a guitar lower bridge 50 is disposed on the outer side of the top panel 20. A plurality of sound beams are fixed to the side of the top panel 20 near the resonance chamber. The fingerboard 30 is a wooden structure and can be made of rosewood, maple, ebony, or other composite woods. The fingerboard 30 is fixed to the neck 111.

[0036] This embodiment combines the traditional guitar industry with modern intelligent manufacturing by covering the carbon fiber body 10 with an integrated handle bottom side, and bonding and inlaying the panel 20 and fingerboard 30 with an acoustic structure. The panel-inlaid carbon fiber guitar of this embodiment replaces approximately 85% of the wood in traditional guitars, reducing approximately 83% of the dust and sawdust generated during the traditional manufacturing process. Compared with traditional methods, it is more environmentally friendly and frees up labor-intensive processes, allowing workers to perform more detailed and technical processes. At the same time, by integrally forming the handle 11, side panels 12, and bottom panel 13 of the carbon fiber body 10 from carbon fiber, the dimensions and positioning of the components are precise, the product consistency is high, and it is more adaptable to different dry and wet environments than traditional wood and is less prone to deformation. Carbon fiber guitars generally have a clear and bright tone, while wood materials can provide a warm and rich tone. By combining the two, a balanced tone can be achieved, giving the guitar both clear high frequencies and warm mid- and low-frequency sounds. The sunken inlaid panel 20 can provide better acoustic response, making the sound fuller and more balanced, while improving manufacturing consistency and precision, reducing errors in the assembly process, and enhancing the overall balance of the instrument without adding too much extra weight, making it more comfortable to play. The resonance characteristics of the sunken inlaid wooden panel 20 compensate for the shortcomings of carbon fiber at certain frequencies, thereby enhancing the overall sound effect of the guitar. The reasonable material selection, structural design, connection method and tuning process of the wooden part and carbon fiber material can make the tone complementary and balanced, creating a guitar that has both the durability of carbon fiber and the rich tone of wood to meet the needs of different players.

[0037] In this embodiment, a plurality of side braces 121 are formed on the inner side of the side panels 12. These side braces 121 are spaced apart around the circumference of the resonance chamber, creating gaps between adjacent side braces 121. These gaps allow the ends of the sound beams to pass through, forming a stable plug-in structure. One end of each side brace 121 is connected to the bottom panel 13, and the other end is used to connect to the edge of the top panel 20. The side braces 121 provide additional support, preventing the resonance chamber from deforming when subjected to tensile forces (such as string tension), thereby ensuring the long-term stability of the guitar.

[0038] Furthermore, a beading 40 is included. The beading 40 is provided on the outer edge of the panel 20 and fixed to the inner edge of the side panel 12. The beading 40 limits the displacement of the panel 20 and fixes the panel 20 to the inner groove 122, thereby improving the connection stability between the panel 20 and the carbon fiber body 10 and providing aesthetic decoration. A sound hole ring 211 is provided at the edge of the sound hole 21 to provide additional support and prevent the edge of the sound hole 21 from cracking or splitting due to string tension and vibration.

[0039] In this embodiment, the bottom plate 13 is curved and convex outward; its outer edges are rounded. Several curved stays 131 are formed on the inside of the bottom plate 13; each end of these stays 131 extends to connect with the side plates 12. The curved back plate effectively disperses pressure, making it stronger overall, able to withstand greater tension and bending forces, reduce the risk of deformation, optimize the propagation path of sound waves, and enhance volume and clarity.

[0040] The head portion 112 of the handle 11 is provided with several mounting holes 1121 for mounting tuners. A positioning slot 1111 is formed along the length of the neck portion 111 of the handle 11. A positioning block is formed on the back of the fingerboard 30. The fingerboard 30 is mounted to the neck portion 111 of the handle 11 by engaging the positioning slots 1111 with the positioning block. Several first blind holes 1112 are formed on either side of the positioning slot 1111. Second blind holes are formed at corresponding locations on the back of the fingerboard 30. These first and second blind holes 1112 are connected by a connecting pin, improving positioning accuracy and facilitating accessory installation.

[0041] Furthermore, the faceplate 20, fingerboard 30, and carbon fiber body 10 are all equipped with shock-absorbing pads at their interface. Adding shock-absorbing material to the joints absorbs some vibrations and reduces unnecessary sound wave loss. This prevents undesirable resonances while protecting the wood.

[0042] This embodiment optimizes the environmental, safety, and quality aspects of guitar manufacturing, designing an acoustic guitar that utilizes new materials and advanced manufacturing techniques to form a one-piece, assembled guitar. The production process for this embodiment's inlaid carbon fiber guitar with a panel can be accomplished by using modeling software to create a 3D model of the product's underside, which is then printed using a 3D printer for reference and optimization, and then a mold is created. Based on this model, the underside carbon fiber components are pre-embedded with the necessary wooden front and rear joints and side braces 121 at a temperature of 120°C. CNC planing, angle milling, and drilling are then performed. The panel 20 is then bonded to the carbon fiber body 10, which is integrated with the underside of the handle. The fingerboard 30 is then bonded to the carbon fiber body 10, and the panel is then finished with decorative molding, fine-tuning the fingerboard 30, and painting. Other accessories are then assembled. This combines traditional guitar manufacturing with modern intelligent manufacturing methods, replacing approximately 85% of the wood used in traditional guitars and reducing approximately 83% of the dust and sawdust generated during the traditional manufacturing process. This is more environmentally friendly than traditional methods, while also freeing workers from complex and physically demanding processes, allowing them to perform more detailed and technical tasks. At the same time, since this product uses a carbon fiber body 10 that is integrated with the bottom side of the handle, it can adapt to different dry and wet environments better than traditional wood and is not easy to deform, allowing consumers to always maintain a good musical feeling when playing.

[0043] Although certain components and embodiments of the present application have been illustrated and described, many modifications and changes (e.g., changes in size, dimensions, structure, shape and proportions of the various elements, mounting arrangements, use of materials, colors, orientations, etc.) may occur to those skilled in the art without actually departing from the scope and spirit of the claims.

[0044] Finally, it should be noted that the above-mentioned implementation mode is only a preferred embodiment mode of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A carbon fiber guitar with an inlaid panel, characterized in that: Includes: Carbon fiber body, top and fingerboard; The carbon fiber body includes a handle, side panels, and a bottom panel; the handle, side panels, and bottom panel are integrally formed from carbon fiber; the side panels are formed at the edge of the bottom panel and extend to one side of the bottom panel, thereby forming a resonance cavity between the side panels and the bottom panel; the resonance cavity forms an inner groove on the side away from the bottom panel; the handle is formed on the outside of the side panels, and the handle includes a neck and a head. The panel is inlaid on the inner sink groove; sound holes are opened on the panel, and a plurality of sound beams are fixed on the side of the panel close to the resonance cavity; the fingerboard is fixed on the neck of the guitar.

2. The carbon fiber guitar with an inlaid panel according to claim 1, characterized in that: include: The panel is a wooden soundboard; the fingerboard is a wooden fingerboard.

3. The carbon fiber guitar with an inlaid panel according to claim 2, characterized in that: A plurality of side supports are formed on the inner side of the side panel, and the side supports are arranged at intervals in the circumferential direction of the resonance chamber, so that avoidance gaps are formed between adjacent side supports, and the avoidance gaps can be used for the ends of the sound beams to pass through; one end of the side support is connected to the bottom plate, and the other end is used to connect to the edge of the panel.

4. The carbon fiber guitar with an inlaid panel according to claim 3, characterized in that: It also includes a pressure strip, which is arranged on the outer edge of the panel and fixed to the inner edge of the side plate, and the panel is fixed to the inner sink through the pressure strip.

5. The carbon fiber guitar with an inlaid panel according to claim 1, characterized in that: The bottom plate is in an outwardly convex arc shape; the outer edge of the bottom plate forms a transition fillet.

6. The carbon fiber guitar with an inlaid panel according to claim 4, characterized in that: A plurality of arc-shaped stays are formed on the inner side of the bottom plate; both ends of the arc-shaped stays extend to be connected with the side plates.

7. The carbon fiber guitar with an inlaid panel according to claim 1, characterized in that: The handle head is provided with a plurality of mounting holes, and the mounting holes are used for mounting a tuner.

8. The carbon fiber guitar with an inlaid panel according to claim 1, characterized in that: A positioning groove is formed in the length direction of the neck of the handle; a positioning block is formed on the back of the fingerboard; and the fingerboard is installed on the neck of the handle through the engagement of the positioning groove and the positioning block.

9. The carbon fiber guitar with an inlaid panel according to claim 8, characterized in that: A plurality of first blind holes are provided on both sides of the positioning groove; a second blind hole is provided at a corresponding position on the back of the fingerboard; and the first blind hole and the second blind hole are connected by a connecting pin.

10. The carbon fiber guitar with an inlaid panel according to claim 1, characterized in that: The contact surfaces of the panel, fingerboard and the carbon fiber body are all provided with shock-absorbing pads.