Anti-deviation processing stranding pliers of sensor base lead automatic hanging and binding system
Through the anti-start treatment stranding pliers, the problem of low manual operation efficiency in the sensor base wire winding processing unit is solved, and efficient and accurate copper wire treatment is achieved, which improves overall production efficiency.
Patent Information
- Application Number
- CN202422439291.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The copper wire winding, stranding and thread cutting processes of the existing sensor base in the wire winding processing unit require manual operation, which is inefficient and easily damages the base.
The anti-running thread is used to process the wire twisting pliers. The copper wire is clamped by the upper pliers and the lower pliers and then wrapped around the bolts. The drive motor drives the rotating shaft and the rotating mounting base for multiple rotations. The program controls the wire twisting pliers to complete the winding process, and the copper wire is cut by the wire cutters.
It improves the efficiency of sensor base preparation, reduces manual errors, ensures the accuracy and consistency of the production process, and reduces the need for manual processing.
Smart Images

Figure CN223260391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sensor base preparation, in particular to a wire-running prevention processing twisting pliers for an automatic hanging and binding system of a sensor base lead wire. Background Art
[0002] The sensor base is a component re-packaging product generally based on the glass sintering process. Its complete processing flow includes basic component processing, assembly, oxidation, sintering, testing, cleaning, wire winding, rack plating, sandblasting, trimming, packaging and other steps.
[0003] At present, the existing sensor base requires manual processing when performing copper wire winding, twisting, and cutting processes in the wire winding processing unit. First, the electroplating copper wire needs to be manually wound onto the sensor base, and then the wound copper wire is manually twisted. The operation is cumbersome, the work efficiency is low, and it is easy to cause damage to the sensor base. Utility Model Content
[0004] The purpose of the present utility model is to solve the shortcomings existing in the prior art, and includes: a clamp body; an upper clamp, which is connected to the clamp body; a lower clamp, which is connected to the clamp body and is adapted to the upper clamp; a rotating mounting seat, which is connected to the clamp body and a rotating shaft is provided inside the rotating mounting seat; and a bolt, which is connected to the side of the upper clamp.
[0005] As a further description of the above technical solution: the clamp body includes a driving member, and the driving member is connected to an upper clamp and a lower clamp, the upper clamp is connected to the upper clamp, and the lower clamp is connected to the lower clamp.
[0006] As a further description of the above technical solution: the upper clamp is detachably connected to the clamp body by screws.
[0007] As a further description of the above technical solution: the lower clamp is detachably connected to the clamp body by screws.
[0008] As a further description of the above technical solution: the rotating mounting seat is detachably connected to the clamp body by screws.
[0009] As a further description of the above technical solution: the rotating shaft is connected to the driving motor.
[0010] The above technical solution has the following advantages or beneficial effects:
[0011] After the copper wire is clamped by the upper clamp and the lower clamp, the copper wire will first be wound on the bolt of the upper clamp, so as to prevent the problem of wire running during the copper wire winding and twisting process, and avoid the failure of the copper wire winding, twisting and wire cutting process. The driving motor drives the rotating shaft to rotate, which can drive the rotating mounting seat and the clamp body to rotate 360 degrees multiple times. After completing the copper wire winding process, the program controls the rotating mounting seat of the wire twisting clamp to rotate, thereby completing the twisting process of the winding processing unit, and finally the wire cutters cut the copper wire clamped on the wire twisting clamp, and the copper wire winding, twisting and wire cutting processes are completed in order, thereby improving the efficiency of the sensor base preparation industry, reducing errors caused by manual processing, liberating productivity, and achieving quality and efficiency improvement. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural diagram of a wire twisting pliers for preventing wire leakage in one embodiment of the present invention;
[0013] Figure 2 for Figure 1 Schematic diagram of the structure of the clamp body in the anti-wire escapement processing wire twisting pliers;
[0014] Figure 3 for Figure 1 Schematic diagram of the structure of the upper clamp in the anti-wire running treatment twisting pliers;
[0015] Figure 4 for Figure 1 Bottom view of the upper clamp of the wire twisting pliers for preventing wire leakage.
[0016] Legend:
[0017] 1. Clamp body; 2. Upper clamp; 3. Lower clamp; 4. Rotating mounting base; 5. Rotating shaft; 6. Bolt; 101. Driving member; 102. Upper clamp; 103. Lower clamp. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0020] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0021] like Figure 1-4 As shown, the utility model is a wire-running prevention processing twisting pliers of the automatic hanging and binding system of the sensor base lead, comprising: a clamp body 1; an upper clamp 2, the upper clamp 2 is connected to the clamp body 1; a lower clamp 3, the lower clamp 3 is connected to the clamp body 1 and is adapted to the upper clamp 2; a rotating mounting seat 4, the rotating mounting seat 4 is connected to the clamp body 1, and a rotating shaft 5 is provided inside the rotating mounting seat 4; a bolt 6, the bolt 6 is connected to the side of the upper clamp 2, and the rotating shaft 5 is connected to the drive motor.
[0022] In this embodiment, after the copper wire is clamped by the upper clamp 2 and the lower clamp 3, it will first be wound around the bolt 6 of the upper clamp 2 to prevent the problem of wire running during the copper wire winding and twisting process, and to avoid failure of the copper wire winding, twisting and cutting processes. The driving motor drives the rotating shaft 5 to rotate, which can drive the rotating mounting seat 4 and the clamp body 1 to rotate 360° multiple times. After completing the copper wire winding process, the program controls the twisting clamp rotating mounting seat 4 to rotate, thereby completing the twisting process of the winding processing unit, and finally the wire cutters cut the copper wire clamped on the twisting clamp, completing the copper wire winding, twisting and cutting processes in an orderly manner, improving the efficiency of the sensor base preparation industry and reducing errors caused by manual processing, liberating productivity, and achieving quality and efficiency improvement.
[0023] Specifically, the multi-axis robotic arm drives the copper wire guide needle to complete the copper wire winding according to the operation control algorithm, the wire winding operation path planning, the tightness control, and the wire winding position of the base component.
[0024] Among them, because the design of the bolt 6 and the clamping force of the clamp ensure that the copper wire remains in a stable and controlled state, the movement and twisting of the copper wire are reduced. In addition, the bolt 6 of the upper clamp 2 provides a fixed point to prevent the copper wire from being excessively loose or twisted during the winding process, thereby ensuring the accuracy and consistency of the production process.
[0025] The success rate and efficiency of the existing technology for hanging and binding the sensor base pins have been improved. The wire winding processing unit is located in the middle process of the overall process, which makes the overall process smoother, reduces the proportion of manual processing, and improves the overall efficiency and technical level of the industry.
[0026] like Figure 1 and Figure 2 As shown, specifically, the clamp body 1 includes a driving member 101, and an upper clamp plate 102 and a lower clamp plate 103 are connected to the driving member 101. The upper clamp plate 102 is connected to the upper clamp 2, and the lower clamp plate 103 is connected to the lower clamp 3; the driving member 101 can be used to drive the screw rod to rotate through the forward and reverse motors, drive the upper clamp plate 102 and the lower clamp plate 103 to move toward or away from each other, and drive the upper clamp 2 and the lower clamp 3 to move.
[0027] like Figure 1 and Figure 2 As shown, specifically, the upper clamp 2 is detachably connected to the clamp body 1 by screws, the lower clamp 3 is detachably connected to the clamp body 1 by screws, and the rotating mounting seat 4 is detachably connected to the clamp body 1 by screws; the detachable connection between the upper clamp 2 and the clamp body 1 facilitates the inspection and replacement of the upper clamp 2, the detachable connection between the lower clamp 3 and the clamp body 1 facilitates the inspection and replacement of the lower clamp 3, and the detachable connection between the rotating mounting seat 4 and the clamp body 1 facilitates the inspection and replacement of the clamp body 1, so that each component is independent of each other. When a single component is damaged, only the corresponding component can be replaced without the need for overall replacement, thereby saving costs.
[0028] Working principle: After the copper wire is clamped by the upper clamp 2 and the lower clamp 3, the copper wire will first be wound around the bolt 6 of the upper clamp 2 to prevent the problem of wire running during the copper wire winding and twisting process, and to avoid failure of the copper wire winding, twisting and wire cutting processes. The rotating shaft 5 is driven by the driving motor to rotate, which can drive the rotating mounting seat 4 and the clamp body 1 to rotate 360° multiple times. After completing the copper wire winding process, the program controls the rotating mounting seat 4 of the wire twisting clamp to rotate, thereby completing the twisting process of the winding processing unit. Finally, the wire cutters cut the copper wire clamped on the wire twisting clamp, and the copper wire winding, twisting and wire cutting processes are completed in an orderly manner, thereby improving the efficiency of the sensor base preparation industry and reducing errors caused by manual processing, liberating productivity, and achieving quality and efficiency improvement.
[0029] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0030] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A wire twisting pliers for preventing wire from running away in the automatic binding system of sensor base leads, characterized in that: include: A fixture body (1); An upper clamp (2), the upper clamp (2) being connected to the clamp body (1); A lower clamp (3), the lower clamp (3) is connected to the clamp body (1) and is adapted to fit the upper clamp (2); A rotating mounting seat (4), the rotating mounting seat (4) being connected to the clamp body (1), and a rotating shaft (5) being provided inside the rotating mounting seat (4); A bolt (6) is connected to the side of the upper clamp (2).
2. The anti-runaway wire twisting pliers for the automatic binding system of sensor base leads according to claim 1, characterized in that: The clamp body (1) comprises a driving member (101), an upper clamping plate (102) and a lower clamping plate (103) are connected to the driving member (101), the upper clamping plate (102) is connected to the upper clamp (2), and the lower clamping plate (103) is connected to the lower clamp (3).
3. The anti-runaway wire twisting pliers for the automatic binding system of sensor base leads according to claim 1, characterized in that: The upper clamp (2) is detachably connected to the clamp body (1) via screws.
4. The anti-runaway wire twisting pliers for the automatic binding system of sensor base leads according to claim 1, characterized in that: The lower clamp (3) is detachably connected to the clamp body (1) via screws.
5. The anti-runaway wire twisting pliers for the automatic hanging and binding system of sensor base leads according to claim 1, characterized in that: The rotating mounting seat (4) is detachably connected to the clamp body (1) via screws.
6. The anti-runaway wire twisting pliers for the automatic binding system of sensor base leads according to claim 1, characterized in that: The rotating shaft (5) is connected to the driving motor.