Transformer convenient to install

The main transformer and the skeleton of the resonant inductor are stably connected to the base through the barb plug-in structure, solving the problems of many parts and complex assembly, and achieving easy installation and efficient production.

CN223260419UActive Publication Date: 2025-08-22SHENZHEN JINGQUANHUA ELECTRONICS
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Patent Information

Application Number
CN202421794257.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-22
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

There are many components and complex assembly processes in existing transformers, resulting in high labor costs and low production efficiency.

Method used

The barb structure is used to clamp the skeleton of the main transformer and the resonant inductor on the base, simplifying the installation process, and stable connection is achieved through the barb clamping groove to reduce components.

Benefits of technology

The installation process of transformer is simplified, production efficiency is improved, and labor costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The transformer convenient to install comprises a base, a main transformer body and a resonance inductor, the main transformer body and the resonance inductor are detachably connected to the base, the main transformer body comprises a first framework and a first magnetic ring assembly which are symmetrically arranged, and a first clamping groove is formed in one side of the first framework; the resonant inductor comprises a second framework and a second magnetic ring assembly which are symmetrically arranged, a second clamping groove is formed in one side of the second framework, barbs are arranged at the corners of the base, and the barbs are buckled in the first clamping groove and the second clamping groove. According to the transformer convenient to install, the first magnetic ring assembly is installed on the first framework, the second magnetic ring assembly is installed on the second framework, the first framework and the second framework are placed on the base, the barbs are clamped in the first clamping groove and the second clamping groove respectively, and the first framework and the second framework extrude each other; the main transformer and the resonant inductor are prevented from being separated from the base, the installation process of the transformer is simplified, and the production efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the field of transformers, in particular to a transformer which is easy to install. Background Art

[0002] An integrated transformer is a device that combines multiple transformers or inductors to achieve a specific function or meet specific requirements. With the rapid development of new energy vehicles, the charging power, voltage, and current requirements for onboard equipment are becoming increasingly demanding. Therefore, transformers and resonant inductors are often combined to form an integrated transformer to meet these requirements. Existing transformers have numerous components and an overly complex assembly process, resulting in high labor costs, low assembly efficiency, and reduced production efficiency.

[0003] Therefore, it is necessary to provide a transformer that is easy to install to solve the above technical problems. Utility Model Content

[0004] The utility model provides a transformer that is easy to install, which solves the problems in the prior art of transformers having many parts, complicated assembly procedures and reduced production efficiency.

[0005] In order to solve the above technical problems, the technical solution of the present utility model is: it includes a base, a main transformer detachably connected to the base, and a resonant inductor detachably connected to the base and abutting the main transformer, the main transformer includes a symmetrically arranged first skeleton and a first magnetic ring assembly connected to the first skeleton, a first clipping groove is provided on one side of the first skeleton, the resonant inductor includes a symmetrically arranged second skeleton and a second magnetic ring assembly connected to the second skeleton, a second clipping groove is provided on one side of the second skeleton, and the corners of the base are provided with barbs corresponding to the positions of the first clipping groove and the second clipping groove, and the barbs are buckled in the first clipping groove and the second clipping groove.

[0006] In the present invention, the first frame and the second frame are both hollow;

[0007] The first magnetic ring assembly includes a first magnetic core located in the first frame and a first coil wound around the first frame;

[0008] The second magnetic ring assembly includes a second magnetic core located in the second frame and a second coil wound around the circumference of the second frame.

[0009] In the present invention, a plurality of through holes are provided on the first frame and the second frame.

[0010] In the present invention, an extension plate and a third magnetic core are provided on both sides of the first skeleton close to one end of the second skeleton. The extension plate abuts against the second skeleton, and a cavity for placing the third magnetic core is formed between the first skeleton, the second skeleton, and the extension plate.

[0011] In the present invention, a plurality of extension columns matching the barbs are further provided on the base, and the barbs are connected to the extension columns.

[0012] In the present invention, the base, the extension column, and the barb are all integrally formed.

[0013] In the present invention, a channel for limiting the position of the first coil is provided on one side of the first skeleton, and a channel for limiting the position of the second coil is provided on one side of the second skeleton.

[0014] In the present invention, the channels are respectively located on the outsides of the first frame and the second frame.

[0015] In the utility model, a positioning column connected to the circuit board is also provided on the base.

[0016] In the present invention, a limiting plate for limiting the position of the third magnetic core is further provided on the first skeleton.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the utility model is easy to install the transformer, which is achieved by installing the first magnetic ring component on the first frame, installing the second magnetic ring component on the second frame, placing the first frame and the second frame on the base, and respectively clamping the barbs in the first clamping groove and the second clamping groove. The first frame and the second frame squeeze each other to prevent the main transformer and the resonant inductor from being separated from the base, simplifying the installation process of the transformer and effectively improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. The drawings described below are only drawings corresponding to some embodiments of the present invention.

[0019] Figure 1 The utility model is a three-dimensional transformer that is easy to install Figure 1 .

[0020] Figure 2 The utility model is a three-dimensional transformer that is easy to install Figure 2 .

[0021] Figure 3 This is a three-dimensional diagram of the main transformer of the transformer that is easy to install according to the present invention.

[0022] Figure 4 The first frame of the transformer is easy to install. Figure 1 .

[0023] Figure 5 The first frame of the transformer is easy to install. Figure 2 .

[0024] Figure 6 This is a three-dimensional diagram of the resonant inductor of the transformer that is easy to install according to the present invention.

[0025] Figure 7 The second frame of the transformer is easy to install. Figure 1 .

[0026] Figure 8 The second frame of the transformer is easy to install. Figure 2 .

[0027] Figure 9 This is a three-dimensional diagram of the base of the transformer that is easy to install according to the present invention. DETAILED DESCRIPTION

[0028] To make the purpose, technical solutions, and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0029] Unless otherwise defined, technical or scientific terms used herein shall have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs.

[0030] The words "first", "second" and similar terms used in the present patent application specification and claims do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative efforts shall fall within the scope of protection of the present invention.

[0032] The following is a preferred embodiment of a transformer that is easy to install and can solve the above technical problems provided by the present invention.

[0033] Please refer to Figure 1 、 Figure 2 、 Figure 5 、 Figure 8 and Figure 9 ,in Figure 1 The utility model is a three-dimensional transformer that is easy to install Figure 1 , Figure 2 The utility model is a three-dimensional transformer that is easy to install Figure 2 , Figure 5 The first frame of the transformer is easy to install. Figure 2 , Figure 8 The second frame of the transformer is easy to install. Figure 2 , Figure 9 This is a three-dimensional diagram of the base of the transformer that is easy to install according to the present invention.

[0034] In the figures, structurally similar elements are denoted by the same reference numerals.

[0035] The terms "first" and "second" in the present invention are used for descriptive purposes only and should not be understood as indicating or implying relative importance, nor as limiting the order of precedence.

[0036] The utility model provides a transformer that is easy to install, including a base 11, a main transformer 12 detachably connected to the base 11, and a resonant inductor 13 detachably connected to the base 11 and abutting against the main transformer 12, the main transformer 12 includes a symmetrically arranged first skeleton 121 and a first magnetic ring component connected to the first skeleton 121, a first clamping groove 1215 is provided on one side of the first skeleton 121, the resonant inductor 13 includes a symmetrically arranged second skeleton 131 and a second magnetic ring component connected to the second skeleton 131, a second clamping groove 1311 is provided on one side of the second skeleton 131, and the corners of the base 11 are provided with barbs 112 corresponding to the positions of the first clamping groove 1215 and the second clamping groove 1311, the barbs 112 are buckled into the first clamping groove 1215 and the second clamping groove 1311, the base 11 is used to be connected to a circuit board and to be used to install the main transformer 12 and the resonant inductor 13, the first skeleton 121 is used to install the first magnetic ring component, and the second skeleton 131 is used to install the second magnetic ring component. When installing the transformer, first, the first magnetic ring assembly is installed on the first frame 121, and the second magnetic ring assembly is installed on the second frame 131, and the first frame 121 assembled with the first magnetic ring assembly and the second frame 131 assembled with the second magnetic ring assembly are placed on the base 11, and a first clamping groove 1215 is provided on one side of the first frame 121, and a second clamping groove 1311 is provided on one side of the second frame 131, and the hooks 112 at the corners of the base 11 are respectively clamped in the first clamping groove 1215 of the symmetrical first frame 121 and the clamping groove of the symmetrical second frame 131, and the first frame 121 and the second frame 131 are abutted. When the hooks 112 are clamped on the first frame 121 and the second frame 131, the first frame 121 and the second frame 131 are squeezed against each other, thereby preventing the main transformer 12 and the resonant inductor 13 from separating from the base 11. Through the above structure, not only the components of the transformer are reduced, but also the installation process of the transformer is simplified, the efficiency of assembling the transformer is accelerated, and the production efficiency is effectively improved.

[0037] In this embodiment, a placement groove 114 is also provided on the base 11, and the main transformer 12 and the resonant inductor 13 are located in the placement groove 114. The side walls of the placement groove 114 can further limit the main transformer 12 and the resonant inductor 13. When the hook 112 is clamped in the first clamping groove 1215 and the second clamping groove 1311, the main transformer 12 and the resonant inductor 13 can be stably connected to the base 11.

[0038] Please refer to Figure 3 and Figure 6 , Figure 3 This is a three-dimensional diagram of the main transformer of the utility model that is easy to install. Figure 6This is a three-dimensional diagram of the resonant inductance of the transformer that is easy to install according to the utility model. The first skeleton 121 and the second skeleton 131 are both hollow. The first magnetic ring assembly includes a first magnetic core 122 located in the first skeleton 121 and a first coil 123 wound around the first skeleton 121. The second magnetic ring assembly includes a second magnetic core 132 located in the second skeleton 131 and a second coil 133 wound around the second skeleton 131. The hollow first skeleton 121 is used to facilitate the installation of the first magnetic core 122, and the hollow second skeleton 131 is used to facilitate the installation of the second magnetic core 132. At the same time, after placing the first magnetic core 122, it is also convenient to wind the first coil 123 around the first skeleton 121. Placing the second magnetic core 132 also facilitates winding the second coil 133 around the second skeleton 131.

[0039] Please refer to 4 and Figure 7 , Figure 4 The first frame of the transformer is easy to install. Figure 1 , Figure 7 The second frame of the transformer is easy to install. Figure 1 A plurality of through holes 1211 are provided on the first skeleton 121 and the second skeleton 131. The first skeleton 121 and the second skeleton 131 provided with the plurality of through holes 1211 are used to reduce the weight of the first skeleton 121 and the second skeleton 131, and at the same time to increase the heat dissipation of the main transformer 12 and the resonant inductor 13.

[0040] An extension plate 1212 and a third magnetic core 14 are provided on both sides of the first skeleton 121 near one end of the second skeleton 131. The extension plate 1212 is in contact with the second skeleton 131. A cavity for placing the third magnetic core 14 is formed between the first skeleton 121, the second skeleton 131, and the extension plate 1212. The extension plate 1212 is used to increase the distance between the first skeleton 121 and the second skeleton 131, thereby forming a cavity for placing the third magnetic core 14. The third magnetic core 14 is used to strengthen the magnetic lines of force of the induced current in the transformer, thereby improving the efficiency and stability of the transformer.

[0041] The base 11 is also provided with a plurality of extension columns 111 that match the barbs 112. The barbs 112 are connected to the extension columns 111. On the one hand, the extension columns 111 are used to limit the first skeleton 121 and the second skeleton 131, further stabilizing the stability of the main transformer 12 and the resonant inductor 13 connected to the base 11. On the other hand, they are used to extend the length of the barbs 112 to facilitate the barbs 112 to be snapped into the first snap-in groove 1215 and the second snap-in groove 1311.

[0042] The base 11 , the extension column 111 , and the barb 112 are all integrally formed to increase the hardness of the extension column 111 and the barb 112 , thereby further preventing the extension column 111 and the barb 112 from separating from the base 11 .

[0043] A channel for limiting the first coil 123 is provided on one side of the first skeleton 121, and a channel 1213 for limiting the second coil 133 is provided on one side of the second skeleton 131. The channel 1213 of the first skeleton 121 is used to limit the first coil 123 to prevent the first coil 123 from being scattered on the first skeleton 121, so that the first coil 123 is more beautiful when wrapped around the first skeleton 121. The channel 1213 of the second skeleton 131 is used to limit the second coil 133 to prevent the second coil 133 from being scattered on the second skeleton 131, so that the second coil 133 is more beautiful when wrapped around the second skeleton 131.

[0044] The channels 1213 are respectively located outside the first frame 121 and the second frame 131 , and are used to facilitate winding of the outgoing wire ends of the first coil 123 and the outgoing wire ends of the second coil 133 .

[0045] The base 11 is also provided with a positioning column 113 connected to the circuit board. The positioning column 113 of the base 11 is used to facilitate the installation of the base 11 on the current board. When the transformer is installed on the circuit board, it can effectively prevent the transformer from moving on the current board, making installation more convenient.

[0046] A limiting plate 1214 for limiting the third magnetic core 14 is further provided on the first skeleton 121 . The limiting plate 1214 is used to limit the third magnetic core 14 to prevent the third magnetic core 14 installed in the cavity from being separated from the transformer.

[0047] Working principle:

[0048] When assembling the transformer, first, the first coil 123 is wound around the symmetrical first skeleton 121, and the first magnetic core 122 is placed in the first skeleton 121. At the same time, the third magnetic core 14 is placed in the cavity. Due to the action of the limiting plate 1214, the limiting plate 1214 limits the third magnetic core 14. The limiting plate 1214 is used to prevent the third magnetic core 14 from moving to both sides of the first skeleton 121. Further, the second coil 133 is wound around the symmetrical second skeleton 131, and the second magnetic core 132 is placed in the second skeleton 131. The first skeleton 121 with the first magnetic ring assembly and the third magnetic core 14 installed is placed on the base 11, and the second skeleton 131 with the second magnetic ring assembly installed is placed on the base 11. The first skeleton 121 and the second skeleton 131 are both symmetrically arranged, and the extension plate 1212 of the symmetrically arranged first skeleton 121 abuts against the second skeleton 131, and the third magnetic core 14 abuts against the second skeleton 131. Finally, the hook 112 of the base 11 is clamped into the first clamping groove 1215 of the first skeleton 121 and the second clamping groove 1311 of the second skeleton 131. When the hook 112 of the base 11 is clamped into the first skeleton 121 and the second skeleton 131, the first skeleton 121 and the second skeleton 131 are squeezed against each other, and the fixation of the hook 112 can prevent the main transformer 12 and the resonant inductor 13 from separating. The above structure reduces the components of the transformer, simplifies the installation process of the transformer, speeds up the assembly efficiency of the transformer, and can effectively improve the production efficiency.

[0049] The transformer that is easy to install in this preferred embodiment is achieved by installing the first magnetic ring assembly on the first frame, installing the second magnetic ring assembly on the second frame, placing the first frame and the second frame on the base, and respectively snapping the barbs into the first snap-fit ​​groove and the second snap-fit ​​groove. The first frame and the second frame squeeze each other to prevent the main transformer and the resonant inductor from separating from the base, thereby simplifying the installation process of the transformer and effectively improving production efficiency.

[0050] In summary, although the present invention has been disclosed above with reference to preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined by the claims.

Claims

1. A transformer that is easy to install, characterized in that: It includes a base, a main transformer detachably connected to the base, and a resonant inductor detachably connected to the base and abutting the main transformer. The main transformer includes a symmetrically arranged first skeleton and a first magnetic ring assembly connected to the first skeleton, and a first clipping groove is provided on one side of the first skeleton. The resonant inductor includes a symmetrically arranged second skeleton and a second magnetic ring assembly connected to the second skeleton, and a second clipping groove is provided on one side of the second skeleton. The corners of the base are provided with barbs corresponding to the positions of the first clipping groove and the second clipping groove, and the barbs are buckled in the first clipping groove and the second clipping groove.

2. The transformer easy to install according to claim 1, characterized in that: The first frame and the second frame are both hollow; The first magnetic ring assembly includes a first magnetic core located in the first frame and a first coil wound around the first frame; The second magnetic ring assembly includes a second magnetic core located in the second frame and a second coil wound around the circumference of the second frame.

3. The transformer easy to install according to claim 1, characterized in that: A plurality of through holes are provided on the first frame and the second frame.

4. The transformer easy to install according to claim 1, characterized in that: An extension plate and a third magnetic core are provided on both sides of the first skeleton close to one end of the second skeleton. The extension plate abuts against the second skeleton, and a cavity for placing the third magnetic core is formed between the first skeleton, the second skeleton, and the extension plate.

5. The transformer easy to install according to claim 1, characterized in that: The base is further provided with a plurality of extension columns matching the barbs, and the barbs are connected to the extension columns.

6. The transformer easy to install according to claim 5, characterized in that: The base, the extension column, and the barb are all integrally formed.

7. The transformer easy to install according to claim 2, characterized in that: A channel for limiting the position of the first coil is provided on one side of the first skeleton, and a channel for limiting the position of the second coil is provided on one side of the second skeleton.

8. The transformer easy to install according to claim 7, characterized in that: The channels are respectively located on the outside of the first frame and the second frame.

9. The transformer easy to install according to claim 1, characterized in that: The base is also provided with a positioning column connected to the circuit board.

10. The transformer easy to install according to claim 4, characterized in that: A limiting plate for limiting the position of the third magnetic core is also provided on the first skeleton.