Transformer framework processing device

By designing the transformer skeleton processing device, the automatic tin immersion and air-drying treatment of the transformer skeleton pins is realized, which solves the problem of tin layer damage caused by manual operation and improves processing efficiency and quality.

CN223260454UActive Publication Date: 2025-08-22CHONGQING MINGCAI ELECTRIC POWER EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422235519.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-22
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, the transformer skeleton pins are easily damaged after being immersed in tin due to manual placement.

Method used

A transformer frame processing device is designed, including a tin plating box, a vertical moving mechanism, a lateral moving mechanism, a clamping mechanism, a conveying component and an air-drying component. The transformer frame is clamped through the clamping mechanism, and the vertical moving mechanism is used to immerse it in the tin plating box for immersion, and is conveyed to the air-drying component through the lateral moving mechanism and the conveying component for air-drying treatment to avoid damage to the tin layer.

Benefits of technology

Automatic tin immersion and air-drying treatment of transformer skeleton pins is realized, avoiding damage to the tin layer and improving processing efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of transformer processing, and particularly relates to a transformer framework processing device which comprises an assembling box, a tin plating box and a tin plating box. The vertical moving mechanism is arranged above the top of the assembling box through a mounting frame; the transverse moving mechanism is arranged on the moving part of the vertical moving mechanism; the clamping mechanism is arranged on the transverse moving mechanism and used for clamping the transformer framework; the conveying assembly is arranged on the outer side of the first assembling box through the assembling table; and the air drying assembly is arranged on the conveying assembly and is used for solving the problem that after the pins are subjected to tin immersion manually, transformer frameworks are often placed at will, and therefore undried tin layers on the pins are prone to being damaged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transformer processing, and particularly relates to a transformer skeleton processing device. Background Art

[0002] A high-frequency transformer is a power transformer with an operating frequency exceeding the medium frequency (10kHz). It is mainly used as a high-frequency switching power supply transformer in a high-frequency switching power supply. It is also used as a high-frequency inverter power supply transformer in a high-frequency inverter power supply and a high-frequency inverter welding machine. There are pins on the transformer skeleton, which are used to connect to external lead wires. In order to prevent the pins from oxidation and enhance solderability, the pins often need to be tinned to form a layer of tin metal layer on the surface of the pins.

[0003] However, currently, manual tinning is often used to tin the pins of the transformer frame. After manual tinning, the transformer frame is often placed randomly, which easily damages the wet tin layer on the pins. Utility Model Content

[0004] Based on the problems mentioned in the above background technology, the present invention provides a transformer skeleton processing device for solving the problem that after manually tinning the pins, the transformer skeleton is often placed randomly, which easily damages the undried tin layer on the pins.

[0005] The technical solutions adopted in this utility model are as follows:

[0006] A transformer skeleton processing device, comprising:

[0007] An assembly box, wherein a tinning box is provided in the assembly box;

[0008] A vertical moving mechanism, the vertical moving mechanism being arranged above the top of the assembly box via a mounting frame;

[0009] a transverse movement mechanism, the transverse movement mechanism being arranged on the moving portion of the vertical movement mechanism;

[0010] A clamping mechanism, the clamping mechanism being arranged on the transverse moving mechanism and being used for clamping the transformer skeleton;

[0011] A conveying assembly, wherein the conveying assembly is arranged outside the assembly box through an assembly table;

[0012] An air-drying component is arranged on the conveying component.

[0013] On the basis of the above technical solution, the present invention also makes the following improvements:

[0014] Furthermore, the vertical movement mechanism includes a pneumatic telescopic cylinder 1 that is inverted and mounted on the mounting frame, and an assembly block is provided at the telescopic end of the pneumatic telescopic cylinder 1.

[0015] Furthermore, the lateral movement mechanism includes a mounting plate, a stabilizing rod is provided on one side of the mounting plate, the stabilizing rod is passed through the assembly block, a pneumatic telescopic cylinder 2 is provided on the assembly block, and the telescopic end of the pneumatic telescopic cylinder 2 is connected to the mounting plate.

[0016] Furthermore, the clamping mechanism includes a double-headed pneumatic telescopic cylinder and two clamping plates. The double-headed pneumatic telescopic cylinder is arranged on the mounting plate. The two clamping plates are respectively clamped on the mounting plate through opposite slots, and the two telescopic ends of the double-headed pneumatic telescopic cylinder are respectively connected to the corresponding clamping plates, and the transformer frame is clamped between the two clamping plates.

[0017] Furthermore, the conveying component includes an assembly frame, two rollers are rotatably provided on the assembly frame, a conveyor belt is provided between the two rollers, the width of the conveyor belt is smaller than the spacing between two rows of pins on the transformer frame, a motor is provided on the assembly frame, a pulley 2 is provided on the driving shaft of the motor, one end of one of the rollers is provided with pulley 1, and a transmission belt is provided between pulley 1 and pulley 2.

[0018] Furthermore, the air-drying component includes a fan arranged on an assembly frame, and air outlet pipes are provided at both ends of the air outlet pipe of the fan.

[0019] Beneficial effects of the utility model:

[0020] 1. The tinning box, vertical moving mechanism and clamping mechanism are combined to clamp the transformer frame by using the clamping mechanism, and then the transformer frame is moved down into the tinning box by using the vertical moving mechanism, so that the pins on the transformer frame are tinned;

[0021] 2. Through the combination of the vertical moving mechanism, the horizontal moving mechanism, the conveying assembly and the air-drying assembly, after the pins on the transformer skeleton are tinned, the vertical moving mechanism is used to drive the transformer skeleton to move up to the initial position, and then the horizontal moving mechanism is used to move the transformer skeleton horizontally to the conveying assembly, so that the transformer skeleton is placed horizontally on the conveying assembly for conveying. During the conveying process, the air-drying assembly can be used to blow air to the transformer skeleton placed horizontally on the conveying assembly, so that the pins on the transformer skeleton are dried, thereby avoiding subsequent damage to the tin layer on the pin surface of the transformer skeleton. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention can be further described by way of non-limiting examples given in the accompanying drawings;

[0023] Figure 1This is a structural diagram of a transformer skeleton processing device of the utility model;

[0024] Figure 2 This is a schematic diagram of a transformer skeleton processing device according to the present invention;

[0025] Figure 3 This is a structural diagram of another state of a transformer skeleton processing device of the utility model.

[0026] The attached drawings are marked as follows:

[0027] 1. Assembly box; 101. Assembly table; 2. Tinning box; 3. Mounting frame; 401. Pneumatic telescopic cylinder 1; 402. Assembly block; 501. Mounting plate; 502. Stabilizer bar; 503. Pneumatic telescopic cylinder 2; 504. Slot; 601. Double-headed pneumatic telescopic cylinder; 602. Clamp; 7. Transformer frame; 701. Pin; 801. Assembly frame; 802. Roller; 803. Conveyor belt; 804. Pulley 1; 805. Motor; 806. Pulley 2; 807. Transmission belt; 901. Fan; 902. Air outlet duct; 903. Air spray duct. DETAILED DESCRIPTION

[0028] like Figures 1 to 3 As shown, a transformer skeleton processing device includes:

[0029] An assembly box 1 is provided with a tinning box 2 inside the assembly box 1, and the tinning box 2 is filled with tin liquid;

[0030] The vertical moving mechanism is arranged above the top of the assembly box 1 through the mounting frame 3. The vertical moving mechanism includes a pneumatic telescopic cylinder 401 which is inverted and mounted on the mounting frame 3. The telescopic end of the pneumatic telescopic cylinder 401 is provided with an assembly block 402. The pneumatic telescopic cylinder 401 can drive the assembly block 402 to move up and down.

[0031] The horizontal movement mechanism is arranged on the moving part of the vertical movement mechanism. The horizontal movement mechanism includes a mounting plate 501. A stabilizing rod 502 is provided on one side of the mounting plate 501. The stabilizing rod 502 is passed through the assembly block 402, thereby assembling the mounting plate 501 on the assembly block 402. The assembly block 402 is provided with a second pneumatic telescopic cylinder 503. The telescopic end of the second pneumatic telescopic cylinder 503 is connected to the mounting plate 501. The second pneumatic telescopic cylinder 503 can drive the mounting plate 501 to achieve horizontal movement on the assembly block 402.

[0032] The clamping mechanism is arranged on the horizontal movement mechanism and includes a double-headed pneumatic telescopic cylinder 601 and two clamping plates 602. The double-headed pneumatic telescopic cylinder 601 is arranged on the mounting plate 501. The two clamping plates 602 are respectively clamped on the mounting plate 501 through the clamping slots 504. The two telescopic ends of the double-headed pneumatic telescopic cylinder 601 are respectively connected to the corresponding clamping plates 602. The double-headed pneumatic telescopic cylinder 601 can drive the two clamping plates 602 to move relatively close to or away from each other, thereby clamping the transformer frame 7 between the two clamping plates 602.

[0033] When it is necessary to tin the two rows of pins 701 on the transformer frame 7, the transformer frame 7 is clamped between the two clamping plates 602, and then the pneumatic telescopic cylinder 1 401 is used to drive the assembly block 402 to move downward, so that the transformer frame 7 is moved down into the tinning box 2, so that the pins 701 on the transformer frame 7 are immersed in the tin solution for tinning treatment;

[0034] The conveying assembly is arranged on the outer side of the assembly box 1 through the assembly table 101. The conveying assembly includes an assembly frame 801. Two rollers 802 are rotatably provided on the assembly frame 801. A conveyor belt 803 is provided between the two rollers 802. The width of the conveyor belt 803 is less than the spacing between the two rows of pins 701 on the transformer skeleton 7, so that the transformer skeleton 7 can be placed horizontally on the conveyor belt 803, so that the two rows of pins 701 are suspended on both sides of the conveyor belt 803; a motor 805 is provided on the assembly frame 801, and a second pulley 806 is provided on the driving shaft of the motor 805. One end of one of the rollers 802 is provided with a first pulley 804. A transmission belt 807 is provided between the first pulley 804 and the second pulley 806. The motor 805 can drive the second pulley 806 to rotate. After the transmission belt 807 and the first pulley 804 are driven, the roller 802 can be driven to rotate, and then the conveyor belt 803 can be driven to rotate;

[0035] The air-drying assembly is arranged on the conveying assembly and includes a fan 901 arranged on the assembly frame 801. The outlets of the air outlet pipe 902 of the fan 901 are both provided with air nozzles 903. The fan 901 can produce air, and the produced air can be transmitted to the air nozzle 903 through the air outlet pipe 902, so that the air is ejected upward from the nozzle holes on the air nozzle 903.

[0036] After the pins 701 on the transformer skeleton 7 are tinned, the pneumatic telescopic cylinder 1 401 is used to drive the assembly block 402 to move upward, so that the transformer skeleton 7 is moved to the initial position, and then the pneumatic telescopic cylinder 2 503 is used to drive the mounting plate 501 to move horizontally, so that the transformer skeleton 7 is moved horizontally to above one end of the conveyor belt 803, and then the double-headed pneumatic telescopic cylinder 601 is used to drive the two clamping plates 602 to move away from each other, releasing the clamping of the transformer skeleton 7, so that the transformer skeleton 7 is placed horizontally on the conveyor belt 803, so that the conveyor belt 803 can be used to transport the tinned transformer skeleton 7 to the storage box. In the process of transporting the tinned transformer skeleton 7 to the storage box by using the conveyor belt 803, the wind sprayed upward from the nozzle on the air blower 903 can dry the tin layer on the surface of the two rows of pins 701 on the transformer skeleton 7, so as to prevent the tin layer on the surface of the pins 701 on the transformer skeleton 7 from being damaged after the transformer skeleton 7 is placed in the storage box.

[0037] The above describes the present invention in detail. The description of the specific embodiments is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A transformer skeleton processing device, characterized in that: include: An assembly box (1), wherein a tinning box (2) is arranged in the assembly box (1); A vertical moving mechanism, the vertical moving mechanism being arranged above the top of the assembly box (1) via a mounting frame (3); a transverse movement mechanism, the transverse movement mechanism being arranged on the moving portion of the vertical movement mechanism; A clamping mechanism, the clamping mechanism being arranged on the transverse moving mechanism and being used for clamping the transformer skeleton (7); A conveying assembly, wherein the conveying assembly is arranged on an outer side of the assembly box (1) through an assembly table (101); An air-drying component is arranged on the conveying component.

2. The transformer skeleton processing device according to claim 1, characterized in that: The vertical movement mechanism comprises a pneumatic telescopic cylinder (401) which is mounted upside down on a mounting frame (3), and an assembly block (402) is provided at the telescopic end of the pneumatic telescopic cylinder (401).

3. The transformer skeleton processing device according to claim 2, characterized in that: The transverse movement mechanism comprises a mounting plate (501), a stabilizing rod (502) is provided on one side of the mounting plate (501), the stabilizing rod (502) is passed through an assembly block (402), a second pneumatic telescopic cylinder (503) is provided on the assembly block (402), and the telescopic end of the second pneumatic telescopic cylinder (503) is connected to the mounting plate (501).

4. The transformer skeleton processing device according to claim 3, characterized in that: The clamping mechanism comprises a double-headed pneumatic telescopic cylinder (601) and two clamping plates (602). The double-headed pneumatic telescopic cylinder (601) is arranged on a mounting plate (501). The two clamping plates (602) are respectively clamped on the mounting plate (501) in opposite directions through clamping grooves (504). The two telescopic ends of the double-headed pneumatic telescopic cylinder (601) are respectively connected to corresponding clamping plates (602). The transformer skeleton (7) is clamped between the two clamping plates (602).

5. The transformer skeleton processing device according to claim 1, characterized in that: The conveying assembly comprises an assembly frame (801), two rollers (802) are rotatably provided on the assembly frame (801), a conveyor belt (803) is provided between the two rollers (802), the width of the conveyor belt (803) is smaller than the spacing between two rows of pins (701) on the transformer skeleton (7), a motor (805) is provided on the assembly frame (801), a second pulley (806) is provided on the driving shaft of the motor (805), a first pulley (804) is provided at one end of one of the rollers (802), and a transmission belt (807) is provided between the first pulley (804) and the second pulley (806).

6. The transformer skeleton processing device according to claim 5, characterized in that: The air-drying assembly comprises a fan (901) arranged on an assembly frame (801), and both ends of the outlet of the air outlet pipe (902) of the fan (901) are provided with air spray pipes (903).