Internal winding type large square flat wire winding machine with peeling function
By integrating the peeling function on the winding machine, using fixed tools and movable tools to cut flat line skin, the problem of increasing cost and low efficiency in the prior art is solved, and the integration of winding and peeling is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422682355.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing PFC inductance flat wire winding machine needs to be peeled separately before processing, which increases storage and transportation consumables and labor costs, resulting in inefficient production efficiency.
An internal winding large square flat wire winding machine with peeling function is designed. The fixed tool and the movable tool are cut and peeled on the outer surface of the flat wire, and the peeling is integrated during the winding process. The wire is conveyed using hydraulic mechanisms and winding wheels to avoid manual operation.
Wire winding and peeling are achieved on one equipment, improving production efficiency, reducing production costs, and pollution-free.
Smart Images
Figure CN223260461U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire processing, in particular to an inner-winding large square flat wire winding machine with a stripping function. Background Art
[0002] A winding machine is an automated device primarily used to wind wires, such as wires and cables, onto specific workpieces according to preset specifications and shapes. It is widely used in the electronics, electrical appliances, automotive, and communications industries, significantly improving production efficiency and product quality. Existing PFC inductor flat wire winding machines, specifically the SQ die-type inductor flat wire winding machines, require pre-stripping the wire before processing. This separate stripping process increases consumables and labor for storage and transportation, resulting in low production efficiency and increased production costs, necessitating improvements. Utility Model Content
[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical solution: an inner-winding large square flat wire winding machine with a peeling function, comprising a fuselage, the top of the fuselage is fixedly connected to a support frame A, a support frame B, a support block and a winding forming mold mechanism, the top of the support frame A is fixedly connected to a hydraulic mechanism A and a fixed clamping block A, the output end of the hydraulic mechanism A is fixedly installed with a movable clamping block A, the top of the support frame B is fixedly connected to a fixed clamping block B and a hydraulic mechanism B, the output end of the hydraulic mechanism B is fixedly installed with a movable clamping block B, the top of the fuselage is slidably connected to the movable frame, the top of the movable frame is fixedly installed with a mounting frame, a fixed tool and a cylinder are fixedly installed inside the mounting frame, a movable tool is fixedly installed on the output end of the cylinder, a discharge port is fixedly installed on the side of the mounting frame, the interior of the fuselage is slidably connected to a slide, the interior of the fuselage is rotatably connected to a screw rod, the screw rod is threadedly connected to the slide, the top of the slide is fixedly installed with a winding wheel, and the bottom end of the fuselage is fixedly installed with a pulley.
[0005] Preferably, a cable tie block is fixedly installed on the top of the support frame A. Here, the cable tie block can prevent the wires from jumping up and down, so that the fixed clamp block A and the movable clamp block B can accurately clamp the wires.
[0006] Preferably, a support tube is fixedly mounted at the bottom end of the fuselage, a threaded rod is slidably connected to the interior of the support tube, an adjustment ring is rotatably connected to the bottom end of the support tube, and a support foot is fixedly connected to the bottom end of the threaded rod. Here, the adjustment ring and the threaded rod can adjust the height of the four corners of the fuselage to prevent the fuselage from shaking.
[0007] Preferably, the support tube is connected to the adjustment ring via a threaded connection, and the adjustment ring is hexagonal in shape. Here, the hexagonal adjustment ring can be easily rotated for adjustment.
[0008] Preferably, the support legs are circular in shape and made of rubber. Here, the rubber support legs can enhance the anti-slip effect of the body and prevent the body from shifting.
[0009] Preferably, the slides are symmetrically distributed and the winding wheels are equidistantly distributed. Here, the symmetrically distributed slides and the equidistantly distributed winding wheels can clamp the wire and transmit it.
[0010] Compared with the prior art, the advantages and positive effects of the present invention are:
[0011] In the utility model, by arranging the support frame A, hydraulic mechanism A, fixed clamping block A, movable clamping block A, movable frame, mounting frame, fixed tool, cylinder, movable tool, discharge port, support frame B, fixed clamping block B, hydraulic mechanism B, movable clamping block B, slide, screw rod, winding wheel, wire bundle block, winding forming mold mechanism and support block and other structures, mainly the fixed tool and the movable tool are used to cut and peel the outer surface of the flat wire. This process uses mechanical peeling without any pollution. After peeling, the wire enters the winding wheel, and the flat wire is conveyed by driving the winding wheel to be extruded and formed through a customized mold, thereby achieving integrated winding and peeling. There is no need to increase manual operation of peeling, and the winding and peeling can be realized on one device, achieving the effect of reducing costs and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 The utility model provides a three-dimensional structural diagram of an inner-winding large square flat wire winding machine with a stripping function;
[0013] Figure 2 This utility model proposes an inner winding large square flat wire winding machine with peeling function Figure 1 Enlarged view of point A in the middle;
[0014] Figure 3 This utility model proposes an inner winding large square flat wire winding machine with peeling function Figure 1 Enlarged view of point B in the middle;
[0015] Figure 4 This utility model proposes an inner winding large square flat wire winding machine with peeling function Figure 1 Enlarged view of point C in the middle.
[0016] Legend:
[0017] 1. Body; 2. Support frame A; 3. Hydraulic mechanism A; 4. Fixed clamp A; 5. Movable clamp A; 6. Movable frame; 7. Mounting frame; 8. Fixed tool; 9. Cylinder; 10. Movable tool; 11. Discharge port; 12. Support frame B; 13. Fixed clamp B; 14. Hydraulic mechanism B; 15. Movable clamp B; 16. Slide; 17. Screw; 18. Winding reel; 19. Wire harness block; 20. Winding forming mold mechanism; 21. Support block; 22. Pulley; 23. Support cylinder; 24. Adjustment ring; 25. Threaded rod; 26. Support foot. DETAILED DESCRIPTION
[0018] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0019] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0020] Example 1
[0021] See also Figure 1-4 The utility model provides a technical solution: an inner-winding large square flat wire winding machine with a peeling function, comprising a body 1, the top of the body 1 is fixedly connected to a support frame A2, a support frame B12, a support block 21 and a winding forming mold mechanism 20, the top of the support frame A2 is fixedly connected to a hydraulic mechanism A3 and a fixed clamping block A4, the output end of the hydraulic mechanism A3 is fixedly installed with a movable clamping block A5, the top of the support frame B12 is fixedly connected to a fixed clamping block B13 and a hydraulic mechanism B14, the output end of the hydraulic mechanism B14 is fixedly installed with a movable clamping block B15, the top of the body 1 is slidably connected to a movable frame 6, the top of the movable frame 6 is fixedly installed with a mounting frame 7, the interior of the mounting frame 7 is fixedly installed with a fixed tool 8 and a cylinder 9, the cylinder 9 A movable tool 10 is fixedly installed at the output end. By setting up this structure, the rubber on the outer surface of the wire can be cut by the fixed tool 8 and the movable tool 10. A discharge port 11 is fixedly installed on the side of the mounting frame 7. By setting up this structure, the peeled rubber can be discharged from the side of the mounting frame 7. The interior of the fuselage 1 is slidingly connected to a slide 16, and the interior of the fuselage 1 is rotatably connected to a screw rod 17. The screw rod 17 is connected to the slide 16 through a threaded connection. A winding wheel 18 is fixedly installed on the top of the slide 16. By setting up this structure, the screw rod 17 can control the winding wheel 18 to clamp the wire and transmit the wire forward by rotating the winding wheel 18. A pulley 22 is fixedly installed at the bottom end of the fuselage 1. By setting up this structure, the fuselage 1 can be easily transported.
[0022] See also Figure 2-4 The top of the support frame A2 is fixedly installed with a wire harness block 19. By setting up this structure, the wire can be prevented from jumping up and down, so that the fixed clamp A4 and the movable clamp B15 can accurately clamp the wire. The bottom end of the fuselage 1 is fixedly installed with a support cylinder 23. The interior of the support cylinder 23 is slidably connected to a threaded rod 25. The bottom end of the support cylinder 23 is rotatably connected to an adjustment ring 24. The bottom end of the threaded rod 25 is fixedly connected to a support foot 26. By setting up this structure, the height of the four corners of the fuselage 1 can be adjusted to prevent the fuselage 1 from shaking. To improve the stability of the fuselage 1, the support tube 23 and the adjustment ring 24 are connected by threads. The shape of the adjustment ring 24 is hexagonal. By setting this structure, it is convenient to use a wrench to rotate and adjust. The shape of the support foot 26 is circular, and the material of the support foot 26 is rubber. By setting this structure, the anti-slip effect of the fuselage 1 can be achieved, and the displacement of the fuselage 1 can be avoided. The slides 16 are symmetrically distributed, and the winding wheels 18 are equidistantly distributed. By setting this structure, the wire can be clamped and transmitted to the winding forming mold mechanism 20.
[0023] Working principle: During the operation of the present invention, the flat wire first passes through the interior of the bundle block 19 and enters between the fixed tool 8 and the movable tool 10, and is then compressed by the winding wheel 18 and transferred to the winding forming mold mechanism 20 for winding and forming. When the flat wire is cut, the hydraulic mechanism A3 drives the movable clamp A5 to move until the wire is pressed against the fixed clamp A4. At this time, the winding wheel 18 tightens the wire and then drives the hydraulic mechanism B14 to make the movable clamp B15 clamp the wire on the hydraulic mechanism B14, so that the wire is cut. The part will be tight, and the winding wheel 18 will stop running at this time. Then start the cylinder 9, so that the cylinder 9 drives the movable tool 10 to press the wire against the fixed tool 8, and drives the movable frame 6 to move. The fixed tool 8 and the movable tool 10 will cut and peel the wire, and the peeled rubber will be discharged from the discharge port 11. After the peeling is completed, the hydraulic mechanism A3 and the fixed clamping block B13 will drive the movable clamping block A5 and the movable clamping block B15 to open, so that the wire loses its fixation. Starting the winding wheel 18 will clamp the wire and transmit it to the inside of the winding forming mold mechanism 20 for winding and forming.
[0024] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. An inner-winding large square flat wire winding machine with a stripping function, comprising a machine body (1), characterized in that: The top of the fuselage (1) is fixedly connected to a support frame A (2), a support frame B (12), a support block (21) and a winding forming mold mechanism (20); the top of the support frame A (2) is fixedly connected to a hydraulic mechanism A (3) and a fixed clamping block A (4); the output end of the hydraulic mechanism A (3) is fixedly installed with a movable clamping block A (5); the top of the support frame B (12) is fixedly connected to a fixed clamping block B (13) and a hydraulic mechanism B (14); the output end of the hydraulic mechanism B (14) is fixedly installed with a movable clamping block B (15); the top of the fuselage (1) is slidably connected to a movable frame (6); The top of the movable frame (6) is fixedly mounted with a mounting frame (7), the interior of the mounting frame (7) is fixedly mounted with a fixed tool (8) and a cylinder (9), the output end of the cylinder (9) is fixedly mounted with a movable tool (10), the side of the mounting frame (7) is fixedly mounted with a discharge port (11), the interior of the body (1) is slidably connected to a slide (16), the interior of the body (1) is rotatably connected to a screw rod (17), the screw rod (17) is connected to the slide (16) by a threaded connection, the top of the slide (16) is fixedly mounted with a winding wheel (18), and the bottom of the body (1) is fixedly mounted with a pulley (22).
2. The inner-winding large square flat wire winding machine with stripping function according to claim 1 is characterized in that: A wire harness block (19) is fixedly mounted on the top of the support frame A (2).
3. The inner-winding large square flat wire winding machine with stripping function according to claim 1 is characterized in that: A support tube (23) is fixedly mounted on the bottom end of the body (1), a threaded rod (25) is slidably connected to the interior of the support tube (23), an adjustment ring (24) is rotatably connected to the bottom end of the support tube (23), and a support foot (26) is fixedly connected to the bottom end of the threaded rod (25).
4. The inner-winding large square flat wire winding machine with stripping function according to claim 3 is characterized in that: The support cylinder (23) is connected to the adjustment ring (24) via threads, and the adjustment ring (24) is hexagonal in shape.
5. The inner-winding large square flat wire winding machine with stripping function according to claim 3 is characterized in that: The support foot (26) is circular in shape and is made of rubber.
6. The inner-winding large square flat wire winding machine with stripping function according to claim 1, characterized in that: The slides (16) are symmetrically distributed, and the winding wheels (18) are equidistantly distributed.