Small-size waterproof connector suitable for outdoor use
By setting up partitions and isolation channels in outdoor connectors, combined with locking devices, the sealing and electrical interference problems of the connector in harsh environments is solved, signal integrity and insulation are improved, and the service life of the connector is extended.
Patent Information
- Application Number
- CN202422194648.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-06
AI Technical Summary
Existing outdoor connectors are susceptible to intrusion by rainwater, water vapor and dust in harsh environments, resulting in short circuits and poor contact between terminals, affecting service life and increasing maintenance costs.
A small-volume waterproof connector is designed, by setting a partition and isolation channel between the master and male rubber shell, combined with a locking device to ensure sealing and electrical insulation, and preventing electrical interference and leakage short circuits between the terminals.
Effectively prevent electrical interference between terminals, ensure the integrity of signals and currents, enhance insulation, reduce leakage and short circuit risks, extend the service life of the connector, and maintain stable connection in harsh environments.
Smart Images

Figure CN223260903U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of outdoor connectors, in particular to a small-volume waterproof connector suitable for outdoor use. Background Art
[0002] Connectors are also called connectors. Also known as connectors and sockets in China, they generally refer to electrical connectors. They are devices that connect two active components, transmitting current or signals.
[0003] Existing outdoor connectors (such as those used in drones, electric motorcycles, lawn mowers, and lamps) are typically waterproof. However, in certain outdoor environments, such as heavy rainfall, prolonged high humidity, or the presence of large amounts of dust and impurities, these external factors can potentially break through the connector's waterproof barrier and penetrate into its interior.
[0004] Rainwater penetration, condensation, and the accumulation of dust and impurities can damage the delicate structures and electronic components within connectors. This damage not only affects the connector's performance but can also cause short circuits and poor contact between terminals (for example, a short between the positive and negative terminals), significantly reducing the connector's lifespan and increasing equipment maintenance and replacement costs. Utility Model Content
[0005] The main purpose of the utility model is to provide a small-volume waterproof connector suitable for outdoor use, which is intended to prevent electrical interference between terminals and ensure the integrity and accuracy of the signal or current transmitted by each terminal.
[0006] To achieve the above objectives, the present invention provides a small-volume waterproof connector suitable for outdoor use, comprising:
[0007] A female connector, comprising a female rubber shell with a plurality of slots and a male terminal provided on the female rubber shell, wherein a partition is provided between adjacent slots, and a space is provided between the partition and the open end of the slot to form a sealed cavity;
[0008] The male connector includes a male plastic shell with multiple plug-in parts at the front end and a female terminal. The plug-in parts are provided with positioning grooves, and the female terminals are arranged in the positioning grooves. Isolation channels that cooperate with the partitions are provided between adjacent plug-in parts. The male plastic shell is located at the rear end of the isolation channel and has a recessed slot, and the slot is provided with a sealing ring;
[0009] The outer walls of the female rubber shell and the male rubber shell are provided with mutually cooperating locking devices, which are used to lock the female rubber shell and the male rubber shell together when the plug-in part and the slot are plugged into each other, and the outer peripheral wall of the sealing cavity and the sealing ring are elastically fitted.
[0010] By setting up mutually cooperating partitions and isolation channels between the female rubber shell and the male rubber shell, the following effects are achieved:
[0011] 1. Prevent electrical interference between terminals and ensure the integrity and accuracy of the signal or current transmitted by each terminal;
[0012] 2. Enhance electrical insulation. For terminals with different potentials, the isolation channel can provide reliable insulation and reduce the risk of leakage and short circuit;
[0013] 3. It can withstand harsher environments and extend the service life of the connector.
[0014] 4. This product features a miniaturized structure that shortens the length of the male and female terminals, resulting in a smaller housing. This can lead to an unstable connection between the male and female terminals, which may loosen or even fall off when subjected to external forces such as vibration and impact. The provision of isolation channels and partitions between the terminals effectively increases the strength of the connection between the male and female connectors (by reducing vibration forces in the width and height directions) and improves the stability of the overall connector structure.
[0015] 5. There is a gap between the partition and the opening of the slot, so when the male rubber shell and the female rubber shell are plugged in, the sealing ring and the sealing cavity can achieve the sealing of the plug-in part, thereby ensuring waterproofness. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is an exploded diagram of the line-to-line connector of this application;
[0017] Figure 2 Schematic diagram of the mother rubber shell;
[0018] Figure 3 This is a cross-sectional view of the connector line end to line end of the connector for this application;
[0019] Figure 4 Schematic diagram of the connector after adding a buckle seat to this application;
[0020] Figure 5 This is a schematic diagram of the explosion of the connector after adding a buckle seat to the connector of this application;
[0021] Figure 6 This is a schematic diagram of the connector board end and the line end connector matching of this application;
[0022] Figure 7 This is an exploded diagram of the connector board end to the wire end connector for this application.
[0023] In the figure,
[0024] 1 is the female connector, 10 is the female rubber shell, 11 is the male terminal, 12 is the slot, 13 is the partition,
[0025] 2 is the male connector, 20 is the male plastic shell, 21 is the female terminal, 22 is the plug-in part, 23 is the isolation channel,
[0026] 31 is a sealing chamber, 32 is a sealing ring,
[0027] 4 is the female end accommodating cavity, 41 is the female end sealing plug, 42 is the female end through hole, 43 is the female end back cover,
[0028] 5 is the male terminal accommodating cavity, 51 is the male terminal sealing plug, 52 is the male terminal through hole, 53 is the male terminal back cover,
[0029] 6 is the board terminal, 61 is the positioning rib, 62 is the positioning column, 63 is the hook, 64 is the rubber block, 65 is the opening slot,
[0030] 71 is a rib, 72 is a guide groove, 73 is a buckle portion, 74 is a buckle groove,
[0031] 8 is the step part,
[0032] 91 is the first swing arm, 92 is the second swing arm,
[0033] 100 is a buckle slot, 101 is a support arm, 102 is a buckle portion, 103 is a pressing portion,
[0034] 200 is the guide portion, 201 is the buckle seat, 202 is the guide groove, 203 is the hook portion, 204 is the hook groove, and 205 is the hooking portion. DETAILED DESCRIPTION
[0035] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.
[0037] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0038] like Figures 1 to 7 As shown, a small-volume waterproof connector suitable for outdoor use includes:
[0039] A female connector 1 includes a female housing 10 having a plurality of slots 12 and a male terminal 11 disposed on the female housing 10. A partition 13 is disposed between adjacent slots 12. A space is provided between the partition 13 and the open ends of the slots 12 to form a sealed cavity 31.
[0040] The male connector 2 includes a male plastic shell 20 with multiple plug-in parts 22 at the front end and a female terminal 21. The plug-in parts 22 are provided with positioning grooves, and the female terminal 21 is arranged in the positioning grooves. An isolation channel 23 that cooperates with the partition 13 is provided between adjacent plug-in parts 22. The male plastic shell 20 is provided with a recessed slot at the rear end of the isolation channel 23, and the slot is provided with a sealing ring 32;
[0041] The outer walls of the female rubber shell 10 and the outer walls of the male rubber shell 20 are provided with mutually cooperating locking devices, which are used to lock the female rubber shell 10 and the male rubber shell 20 with each other when the plug-in portion 22 and the slot 12 are plugged into each other, and the outer peripheral walls of the sealing cavity 31 and the sealing ring 32 are elastically fitted.
[0042] By providing a partition plate 13 and an isolation channel 23 that cooperate with each other between the female rubber shell 10 and the male rubber shell 20, the following effects are achieved:
[0043] 1. Prevent electrical interference between terminals and ensure the integrity and accuracy of the signal or current transmitted by each terminal;
[0044] 2. Enhanced electrical insulation: For terminals with different potentials, the isolation channel 23 can provide reliable insulation, reducing the risk of leakage and short circuit;
[0045] 3. It can withstand harsher environments and extend the service life of the connector.
[0046] 4. This product features a compact structure, shortening the length of the male and female terminals 11, 21, and reducing the size of the housing. This can lead to an unstable connection between the male and female terminals 21, which may loosen or even fall off when subjected to external forces such as vibration and impact. The isolation channel 23 and partition 13 provided between the terminals effectively increase the strength of the connection between the male and female connectors (by reducing vibration forces in the width and height directions) and enhance the stability of the overall connector structure.
[0047] 5. The partition 13 is spaced apart from the opening of the slot 12, so when the male rubber shell 20 and the female rubber shell 10 are plugged in, the sealing ring 32 and the sealing cavity 31 can achieve the sealing of the plug-in part 22, thereby ensuring waterproofness.
[0048] The male rubber shell 20 and the female rubber shell 10 are defined as the front end and the position away from the plug-in end is the back end. The length of the male rubber shell 20 is about half the length of the female rubber shell 10 (usually less than half), so the length is limited.
[0049] Specifically, the terminals can be arranged in multiple rows or columns, and can be arranged according to actual needs.
[0050] in Figure 4 There are two rows of terminals. Figure 5 A row of terminals.
[0051] Specifically, when the rear end of the male terminal 11 is a wire end terminal, the rear end of the female plastic shell 10 is provided with a female end accommodating cavity 4, and the female end accommodating cavity 4 is installed with a female end sealing plug 41. The female end sealing plug 41 is provided with a female end through-hole 42 for the cable to pass through, and the rear wall of the female end sealing plug 41 is provided with a female end back cover 43 that is clamped in the female end accommodating cavity 4. The arrangement of the female end sealing plug 41 and the female end back cover 43 ensures the sealing of the wire end, thereby ensuring the waterproofness of the cable.
[0052] Specifically, when the rear end of the male terminal 11 is a plate-end terminal 6, the rear end of the female rubber shell 10 is located between the two male terminals 11 and is provided with a positioning rib 61, and positioning columns 62 are provided on both sides of the rear wall of the female rubber shell 10;
[0053] The rear end of the male terminal 11 is provided with a hook 63 that cooperates with the rear end of the slot 12. The provision of the hook 63 allows the male terminal 11 to be stably installed in the slot 12. At the same time, the provision of the positioning rib 61 and the positioning column 62 allows the female plastic shell 10 to be stably installed on the PCB board, while achieving positioning, reducing the insertion and removal pressure of the male terminal 11, and improving the service life.
[0054] Specifically, the upper wall of the mother rubber shell 10 is provided with a rubber block 64, and the mother rubber shell is provided with an open slot 65 toward the rear end. In this design, an insert block can be set on the PCB board. When the mother rubber shell 10 is installed on the PCB board, the insert block extends into the open slot 65, and the positioning ribs 61 and positioning posts 62 are simultaneously locked in the holes of the PCB board, achieving multi-point positioning and ensuring stable installation of the mother rubber shell 10.
[0055] Specifically, when the rear end of the female terminal 21 is a wire end terminal, the rear end of the male plastic housing 20 is provided with a male terminal accommodating cavity 5, and the male terminal accommodating cavity 5 is installed with a male terminal sealing plug 51. The male terminal sealing plug 51 has a male terminal through-hole 52 for the cable to pass through, and the rear wall of the male terminal sealing plug 51 is provided with a male terminal back cover 53 that is clamped in the male terminal accommodating cavity 5. The arrangement of the male terminal sealing plug 51 and the male terminal back cover ensures the sealing of the wire end and the waterproofness of the cable.
[0056] Specifically, the upper wall of the female rubber shell 10 is provided with a rib 71, and the female end rear cover 43 is provided with a guide groove 72 that matches the rib 71.
[0057] Buckle grooves 74 are provided on both sides of the female end rear cover 43, and buckle portions 73 that match the buckle grooves are provided on both sides of the female rubber shell. The detachable structure between the female end rear cover 43 and the female rubber shell 10 is the same or similar to the structure of the same male rubber shell 20 and the male end rear cover.
[0058] Specifically, the partition 13 is a stepped portion 8 that is wide at the top and narrow at the bottom, and the plug-in portion 22 is narrow at the top and wide at the bottom. Adjacent plug-in portions 22 form an isolation channel 23 that is wide at the top and narrow at the bottom, thereby achieving fool-proofing during insertion and avoiding the problem of reverse insertion.
[0059] Specifically, the inner wall of the female terminal 21 located in the slot 12 is provided with a first swing arm 91, and the first swing arm is hooked with the middle part of the male terminal 11;
[0060] The inner wall of the male terminal 11 located in the positioning groove is provided with a second swing arm 92, which is hooked with the middle of the female terminal 21. The first swing arm prevents the male terminal 11 from moving backward, and the second swing arm prevents the female terminal 21 from moving backward.
[0061] Specifically, the rear outer diameter of the mother rubber shell 10 is smaller than the front outer diameter of the mother rubber shell 10 , thereby realizing a thin waist structure of the mother rubber shell 10 , thereby facilitating the mother rubber shell 10 to be fixed or bound to a predetermined position.
[0062] Specifically, the locking device includes a snap-fit groove 100 provided on the upper wall of the female rubber shell 10 and a support arm 101 extending forward from the male rubber shell 20. The front end of the support arm 101 is provided with a snap-fit portion 102 that hooks into the snap-fit groove 100, and the middle portion of the support arm 101 is provided with a pressing portion 103. The snap-fit portion 102 cooperates with the snap-fit groove 100 to achieve mutual locking between the male rubber shell 20 and the female rubber shell 10. When unlocking is required, the pressing portion 103 moves downward to disengage the snap-fit portion 102 from the snap-fit groove 100, thereby unlocking.
[0063] Specifically, the side wall of the mother plastic shell 10 away from the locking device is provided with two oppositely arranged guide parts 200, the guide part 200 is provided with a slidable buckle seat 201, the buckle seat is provided with a guide groove 202 that cooperates with the guide part 200, the front end of the buckle seat is provided with a hook groove 203, and the front end of the guide part 200 is provided with a hook part 204 that cooperates with the hook groove;
[0064] The buckle seat has a hook portion 205 extending vertically. In one embodiment, the connector needs to be fixed or installed at a predetermined position, and can be fixed or installed by tying a rope around the waist structure or the buckle seat, thereby meeting different practical needs.
[0065] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention specification and drawings under the practical concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.
Claims
1. A small-volume waterproof connector suitable for outdoor use, characterized in that: include: A female connector, comprising a female rubber shell with a plurality of slots and a male terminal provided on the female rubber shell, wherein a partition is provided between adjacent slots, and a space is provided between the partition and the open end of the slot to form a sealed cavity; The male connector includes a male plastic shell with multiple plug-in parts at the front end and a female terminal. The plug-in parts are provided with positioning grooves, and the female terminals are arranged in the positioning grooves. Isolation channels that cooperate with the partitions are provided between adjacent plug-in parts. The male plastic shell is located at the rear end of the isolation channel and has a recessed slot, and the slot is provided with a sealing ring; The outer walls of the female rubber shell and the male rubber shell are provided with mutually cooperating locking devices, which are used to lock the female rubber shell and the male rubber shell together when the plug-in part and the slot are plugged into each other, and the outer peripheral wall of the sealing cavity and the sealing ring are elastically fitted.
2. The small-volume waterproof connector suitable for outdoor use according to claim 1, characterized in that: When the rear end of the male terminal is a wire end terminal, the rear end of the female rubber shell is provided with a female end accommodating cavity, and the female end accommodating cavity is installed with a female end sealing plug. The female end sealing plug is provided with a female end through-hole for the cable to pass through, and the rear wall of the female end sealing plug is provided with a female end back cover that is stuck in the female end accommodating cavity.
3. The small-volume waterproof connector suitable for outdoor use according to claim 1, characterized in that: When the rear end of the male terminal is a plate-end terminal, the rear end of the female rubber shell is located between the two male terminals and is provided with a positioning rib, and positioning columns are provided on both sides of the rear wall of the female rubber shell; The rear end of the male terminal is provided with a hook that matches the rear end of the slot.
4. The small-volume waterproof connector suitable for outdoor use according to claim 3, characterized in that: The upper wall of the mother rubber shell is provided with a rubber block, and the mother rubber shell is provided with an open groove facing the rear end.
5. The small-volume waterproof connector suitable for outdoor use according to claim 1, characterized in that: When the rear end of the female terminal is a wire end terminal, the rear end of the male plastic shell is provided with a male end accommodating cavity, and the male end accommodating cavity is installed with a male end sealing plug. The male end sealing plug is provided with a male end through-hole for the cable to pass through, and the rear wall of the male end sealing plug is provided with a male end back cover that is stuck in the male end accommodating cavity.
6. The small-volume waterproof connector suitable for outdoor use according to claim 2, characterized in that: The upper wall of the mother rubber shell is provided with convex ribs, and the rear cover of the mother end is provided with guide grooves matching the convex ribs. Buckle grooves are provided on both sides of the female end rear cover, and buckle parts matching the buckle grooves are provided on both sides of the female rubber shell.
7. The small-volume waterproof connector suitable for outdoor use according to claim 1, characterized in that: The partition is in the form of a stepped portion that is wide at the top and narrow at the bottom, the plug-in portion is narrow at the top and wide at the bottom, and adjacent plug-in portions form an isolation channel that is wide at the top and narrow at the bottom.
8. The small-volume waterproof connector suitable for outdoor use according to claim 1, characterized in that: The female terminal is provided with a first swing arm on the inner wall of the slot, and the first swing arm is hooked with the middle part of the male terminal; The male terminal is provided with a second swing arm on the inner wall of the positioning groove, and the second swing arm is hooked with the middle part of the female terminal.
9. The small-volume waterproof connector suitable for outdoor use according to claim 2, characterized in that: The locking device includes a buckling groove provided on the upper wall of the female rubber shell and a support arm extending forward from the male rubber shell. The front end of the support arm is provided with a buckle portion hooked with the buckling groove, and the middle part of the support arm is provided with a pressing portion.
10. The small-volume waterproof connector suitable for outdoor use according to claim 8, characterized in that: The rear outer diameter of the masterbatch shell is smaller than the front outer diameter of the masterbatch shell; The side wall of the mother rubber shell away from the locking device is provided with two oppositely arranged guide parts, the guide part is provided with a sliding buckle seat, the buckle seat is provided with a guide groove matching with the guide part, the front end of the buckle seat is provided with a hook groove, and the front end of the guide part is provided with a hook part matching with the hook groove; A hook portion is vertically extended from the buckle seat.