Corn section sorting device

Abstract

The utility model relates to the technical field of corn processing, in particular to a corn section sorting device, which sorts and processes corn husks and corns through a sorting device, reduces the falling of corn kernels, assists in feeding the peeled corn husks into a conveying device through a pushing device, compresses and conveys the corn husks through the conveying device, and improves the corn processing efficiency. The space occupied by the corn bran is reduced, smoke dust generated in the processing process is reduced through a dust falling device, and the practicability of the device is improved; comprising a sorting device, a pushing device, a conveying device and a dust falling device, the pushing device is installed on the lower side of the sorting device, the conveying device is connected with the sorting device, and the dust falling device is installed on the sorting device.

Description

Technical Field

[0001] The utility model relates to the technical field of corn processing, in particular to a corn segment sorting device. Background Art

[0002] Corn sorting refers to the process of classifying, separating and arranging harvested corn according to certain standards or characteristics; this process usually occurs in the post-harvest processing stage of corn, aiming to improve the utilization efficiency and quality of corn and meet different market demands. Usually in the mechanized harvesting process, the corn is peeled at the time of harvesting, but some corn husks will remain in the inner layer of the corn, which will affect the subsequent processing of the corn.

[0003] The Chinese utility model patent application number CN202321487019.4 in the prior art relates to a corn peeling machine, which includes a main box, a collecting chamber, a motor, a rotating shaft, a positioning frame and a cleaning push plate, etc., and can peel and sort corn.

[0004] However, in actual use, the above device is likely to cause corn kernels to fall, and a large amount of smoke and dust is generated during the processing process, causing pollution to the operating environment. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a corn segment sorting device that uses a sorting device to sort corn husks and corn, reduces the falling of corn kernels, and uses a pushing device to assist in sending the peeled corn husks into a conveying device. The conveying device compresses and conveys the corn husks to reduce the space occupied by the corn husks, and uses a dust reduction device to reduce the smoke and dust generated during the processing, thereby improving the practicality of the device.

[0006] The utility model discloses a corn segment sorting device, which comprises a sorting device, a pushing device, a conveying device and a dust reduction device. The pushing device is installed at the lower side of the sorting device, the conveying device is connected to the sorting device, and the dust reduction device is installed on the sorting device. The corn husks and corn are sorted and processed by the sorting device to reduce the falling of corn kernels. The peeled corn husks are assisted to be sent to the conveying device by the pushing device. The corn husks are compressed and conveyed by the conveying device to reduce the space occupied by the corn husks. The dust reduction device reduces the smoke and dust generated during the processing, thereby improving the practicality of the device.

[0007] Preferably, the sorting device includes a processing table, a peeling roller, a protective box, a pulley, a transmission belt and a driving motor. The upper end surface of the processing table is inclined, and a rectangular hole is provided on the upper end surface of the processing table. Multiple groups of peeling rollers are evenly installed in the rectangular holes. A protective box is installed on the upper part of the lower end surface of the processing table. The upper parts of the multiple groups of peeling rollers pass through the protective box and extend to the inside of the protective box and are connected to the pulleys. Multiple groups of driving motors are installed in the protective box. The output end of the driving motor is equipped with a pulley. The pulleys on each group of driving motors and the pulleys on two groups of adjacent peeling rollers form a group, and the transmission belt is set on the three pulleys of the same group; all driving motors are turned on to transmit power to the pulleys connected to each of them, and the transmission belt cooperates with the three groups of pulleys to rotate, driving the multiple groups of peeling rollers on the processing table to rotate, and placing corn on the gaps of the multiple groups of peeling rollers. The rotating peeling rollers peel off the remaining husks on the corn to complete the corn sorting, thereby improving the practicality of the device.

[0008] Preferably, it also includes a collecting box and a connecting pipe. The collecting box is installed on the lower end surface of the processing table, and the bottom of the collecting box is connected to the connecting pipe. The collecting box is located on the lower side of the rectangular hole on the peeling roller; the peeled corn husks are collected by the collecting box, and the corn husks are discharged in conjunction with the connecting pipe to prevent the corn husks from scattering, thereby improving the practicality of the device.

[0009] Preferably, the pushing device includes a support plate, an electric cylinder, a pressure sensor and a rubber pressure plate. A group of support plates are horizontally installed on the upper part of the collection box, and an electric cylinder is installed in the middle of the lower end surface of the support plate. The movable end of the electric cylinder is connected to the rubber pressure plate through a pressure sensor. By controlling the extension of the electric cylinder, the corn husks at the bottom of the collection box are pushed into the inside of the connecting pipe, which assists the discharge process of the corn husks and reduces the blockage of the corn husks. The pressure on the movable end of the electric cylinder is monitored by the pressure sensor to prevent damage to the equipment caused by excessive pressure, thereby improving the practicality of the device.

[0010] Preferably, the conveying device includes a feeding pipe, a reduction motor and a spiral blade. The bottom of the connecting pipe is connected to the front end face of the upper end face of the feeding pipe. The reduction motor is installed on the front end face of the feeding pipe. The spiral blade is installed inside the feeding pipe, and the output end of the reduction motor is connected to the spiral blade. Turning on the reduction motor transmits power to the spiral blade to drive the spiral blade to rotate, thereby compressing and conveying the corn husks discharged from the connecting pipe, reducing the space area occupied by the corn husks and improving the practicality of the device.

[0011] Preferably, the dust reduction device includes a sealed box, a fan and a filter. The sealed box is installed on the left end face of the collecting box, the filter is installed at an angle on the right end face of the sealed box, the fan is installed on the left end face of the sealed box, and the input end of the fan is connected to the interior of the sealed box; the fan is turned on to extract the air in the sealed box, and then the air enters the interior of the collecting box through the rectangular hole on the processing table, so as to prevent the smoke and dust generated during the production process from affecting the operating environment, and the smoke and dust are filtered through the filter, thereby improving the practicality of the device.

[0012] Preferably, it also includes a vibration motor, and a vibration motor is installed on the upper part of the lower end surface of the processing table; by regularly opening the support plate, power is transmitted to the processing table to drive multiple groups of peeling rollers to vibrate, thereby accelerating the peeled corn on the peeling rollers to slide off, thereby improving the production efficiency of the equipment and the practicality of the device.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: corn husks and corn are sorted and processed by the sorting device to reduce the falling of corn kernels; the peeled corn husks are assisted to be sent to the conveying device by the pushing device; the corn husks are compressed and conveyed by the conveying device to reduce the space occupied by the corn husks; the smoke and dust generated during the processing are reduced by the dust reduction device, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is an axonometric structural diagram of the present utility model;

[0015] Figure 2 This is a schematic diagram of the first cross-sectional structure of the present utility model;

[0016] Figure 3 This is a second cross-sectional structural diagram of the present invention;

[0017] Figure 4 It is a partial enlarged structural schematic diagram of the utility model;

[0018] Markings in the attached figure: 1. Processing table; 2. Peeling roller; 3. Protective box; 4. Pulley; 5. Transmission belt; 6. Drive motor; 7. Collection box; 8. Connecting pipe; 9. Support plate; 10. Electric cylinder; 11. Pressure sensor; 12. Rubber pressure plate; 13. Feeding pipe; 14. Reducer motor; 15. Spiral blade; 16. Sealing box; 17. Fan; 18. Filter; 19. Vibration motor. DETAILED DESCRIPTION

[0019] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0020] Example

[0021] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The pushing device is installed on the sorting device, the conveying device is connected to the sorting device, and the dust reduction device is connected to the sorting device;

[0022] First, all the driving motors 6 are turned on to transmit power to the pulleys 4 connected to them. The transmission belts 5 cooperate with the three sets of pulleys 4 to rotate, driving the multiple sets of peeling rollers 2 on the processing table 1 to rotate, and the corn is placed on the gaps between the multiple sets of peeling rollers 2. The rotating peeling rollers 2 peel off the remaining husks on the corn. Then, the electric cylinder 10 is controlled to extend to push the corn husks at the bottom of the collecting box 7 into the connecting pipe 8. Then, the reduction motor 14 is turned on to transmit power to the spiral blades 15 to drive the spiral blades 15 to rotate, thereby compressing and transporting the corn husks discharged from the connecting pipe 8. At the same time, the fan 17 is turned on to extract the air in the sealing box 16, and then the air enters the collecting box 7 through the rectangular hole on the processing table 1, so as to prevent the smoke and dust generated during the production process from affecting the operating environment.

[0023] The sorting device includes a processing table 1, a peeling roller 2, a protective box 3, a pulley 4, a transmission belt 5 and a driving motor 6. The upper end surface of the processing table 1 is inclined, and a rectangular hole is provided on the upper end surface of the processing table 1. Multiple groups of peeling rollers 2 are evenly installed in the rectangular holes. The upper part of the lower end surface of the processing table 1 is installed with a protective box 3. The upper parts of the multiple groups of peeling rollers 2 pass through the protective box 3 and extend to the inside of the protective box 3 and are connected to the pulley 4. Multiple groups of driving motors 6 are installed in the protective box 3. The output end of the driving motor 6 is equipped with a pulley 4. The pulley 4 on each group of driving motors 6 and the pulleys 4 on two adjacent groups of peeling rollers 2 form a group, and the transmission belt 5 is sleeved on the three pulleys 4 of the same group;

[0024] It also includes a collecting box 7 and a connecting pipe 8. The collecting box 7 is installed on the lower end surface of the processing table 1. The bottom of the collecting box 7 is connected to the connecting pipe 8. The collecting box 7 is located on the lower side of the rectangular hole on the peeling roller 2;

[0025] The pushing device includes a support plate 9, an electric cylinder 10, a pressure sensor 11 and a rubber pressure plate 12. A set of support plates 9 are horizontally installed on the upper part of the collection box 7. The electric cylinder 10 is installed in the middle of the lower end surface of the support plate 9. The moving end of the electric cylinder 10 is connected to the rubber pressure plate 12 through the pressure sensor 11.

[0026] The conveying device includes a feeding pipe 13, a reduction motor 14 and a spiral blade 15. The bottom of the connecting pipe 8 is connected to the front end of the upper end of the feeding pipe 13. The reduction motor 14 is installed on the front end of the feeding pipe 13. The spiral blade 15 is installed inside the feeding pipe 13. The output end of the reduction motor 14 is connected to the spiral blade 15.

[0027] The dust suppression device includes a sealed box 16, a fan 17 and a filter 18. The sealed box 16 is installed on the left end surface of the collection box 7, and the filter 18 is installed obliquely on the right end surface of the sealed box 16. The fan 17 is installed on the left end surface of the sealed box 16, and the input end of the fan 17 is connected to the inside of the sealed box 16;

[0028] The corn husks and corn are sorted and processed by the sorting device to reduce the falling of corn kernels. The peeled corn husks are assisted by the pushing device to be sent to the conveying device. The corn husks are compressed and conveyed by the conveying device to reduce the space occupied by the corn husks. The dust reduction device is used to reduce the smoke and dust generated during the processing, thereby improving the practicality of the device.

[0029] The reduction motor 14, fan 17, electric cylinder 10, drive motor 6, pressure sensor 11 and vibration motor 19 of the corn segment sorting device of the present invention are purchased on the market. Technicians in this industry only need to install and operate them according to the accompanying instruction manual, without the need for creative work by technicians in this field.

[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A corn segment sorting device; characterized in that, It includes a sorting device, a pushing device, a conveying device and a dust suppression device. The pushing device is installed on the lower side of the sorting device, the conveying device is connected to the sorting device, and the dust suppression device is installed on the sorting device. The sorting device comprises a processing table (1), a peeling roller (2), a protection box (3), a pulley (4), a transmission belt (5) and a driving motor (6); the upper end surface of the processing table (1) is inclined; a rectangular hole is provided on the upper end surface of the processing table (1); a plurality of groups of peeling rollers (2) are evenly installed in the rectangular hole; a protection box (3) is installed on the upper portion of the lower end surface of the processing table (1); the upper portions of the plurality of groups of peeling rollers (2) pass through the protection box (3) and extend to the interior of the protection box (3) and are connected to the pulley (4); a plurality of groups of driving motors (6) are installed in the protection box (3); a pulley (4) is installed on the output end of the driving motor (6); the pulley (4) on each group of driving motors (6) and the pulleys (4) on two adjacent groups of peeling rollers (2) form a group; the transmission belt (5) is sleeved on the three pulleys (4) of the same group; It also includes a collecting box (7) and a connecting pipe (8), wherein the collecting box (7) is installed on the lower end surface of the processing table (1), the bottom of the collecting box (7) is connected to the connecting pipe (8), and the collecting box (7) is located on the lower side of the rectangular hole on the peeling roller (2); The dust suppression device comprises a sealing box (16), a fan (17) and a filter (18); the sealing box (16) is installed on the left end surface of the collecting box (7); the filter (18) is installed obliquely on the right end surface of the sealing box (16); the fan (17) is installed on the left end surface of the sealing box (16); and the input end of the fan (17) is communicated with the interior of the sealing box (16).

2. A corn segment sorting device according to claim 1, characterized in that: The pushing device comprises a support plate (9), an electric cylinder (10), a pressure sensor (11) and a rubber pressure plate (12). A group of support plates (9) are horizontally installed on the upper part of the collection box (7). The electric cylinder (10) is installed in the middle of the lower end surface of the support plate (9). The movable end of the electric cylinder (10) is connected to the rubber pressure plate (12) through the pressure sensor (11).

3. A corn segment sorting device according to claim 1, characterized in that: The conveying device comprises a feeding pipe (13), a reduction motor (14) and a spiral blade (15), wherein the bottom of the connecting pipe (8) is connected to the front end of the upper end face of the feeding pipe (13), the reduction motor (14) is installed on the front end face of the feeding pipe (13), the spiral blade (15) is installed inside the feeding pipe (13), and the output end of the reduction motor (14) is connected to the spiral blade (15).

4. A corn segment sorting device according to claim 1, characterized in that: It also includes a vibration motor (19), and the vibration motor (19) is installed on the upper part of the lower end surface of the processing table (1).

Images