Emulsifying equipment for biogel production

Abstract

The utility model provides emulsifying equipment for biogel production, and belongs to the technical field of emulsifying equipment. Comprising a reaction kettle; the two annular frames are parallel to each other and are collinearly arranged; the screw rod is fixed between the two annular frames, and the screw rod and the two annular frames form a cage type structure with a cylindrical outer contour; the arc-shaped rod is fixed to the bottom of the lower annular frame, and the bottom of the arc-shaped rod protrudes out of the bottom of the cage type structure in an arch shape; the scraping strips are respectively fixed on the outer side walls of the screw rod and the arc-shaped rod, are in sliding connection with the inner side wall of the reaction kettle in a matched manner, and are made of flexible materials. According to the utility model, a cage type stirring structure consisting of the annular frame, the screw rod and the arc-shaped rod is arranged, so that agglomerated or high-concentration materials adhered to the inner side wall of the reaction kettle are scraped in time while a mixed solution in the reaction kettle is stirred by the stirring assembly, and the agglomerated or high-concentration materials participate in stirring and mixing, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of emulsification equipment, in particular to an emulsification equipment for biogel production. Background Art

[0002] In the production of medical facial masks, the emulsification process is crucial for ensuring uniform mixing of mask essence ingredients, enhancing product stability and effectiveness. However, traditional medical mask emulsification equipment often struggles to cope with complex formulations and high-quality requirements.

[0003] Specifically, medical facial mask essences typically contain multiple active ingredients and auxiliary agents. These ingredients must be mixed with extreme uniformity to ensure even release of the active ingredients upon application, achieving optimal therapeutic effects. However, traditional emulsification equipment often struggles to achieve this goal due to its single mixing method and numerous dead zones. This results in uneven distribution of the mask essence ingredients, impacting its effectiveness.

[0004] During the stirring process, traditional emulsification equipment is prone to wear due to rigid scraping, resulting in difficult-to-remove residues or scratches on the bottom and side walls of the reactor. These residues and scratches are not only difficult to clean, but may also become a breeding ground for bacteria, posing a threat to the hygiene standards of medical facial masks. Therefore, this application provides an emulsification equipment for biogel production to meet the needs. Utility Model Content

[0005] The purpose of this utility model is to address the deficiencies in the above-mentioned technologies and to propose an emulsifying device for biogel production, aiming to solve the problem that the existing emulsifying equipment is easily worn due to rigid scraping during the stirring process, thereby forming difficult-to-remove residues or scratches on the bottom and side walls of the reactor. These residues and scratches are not only difficult to clean, but may also become a breeding ground for bacteria, posing a threat to the hygiene standards of medical facial masks.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] Disclosed is an emulsifying device for producing biogel, comprising: a reactor; two annular frames, each provided with a fixing seat at its center, the two annular frames being fixedly connected to a rotating shaft via the fixing seat, and the two annular frames being arranged parallel to each other and collinear; a spiral rod fixed between the two annular frames, and forming a cage structure with a cylindrical outer contour together with the two annular frames; an arcuate rod fixed to the bottom of the annular frame located below, and the bottom thereof being arched and protruding from the bottom of the cage structure; a plurality of scraping bars, respectively fixed to the outer side walls of the spiral rod and the arcuate rod, and slidably connected to the inner side wall of the reactor, the scraping bars being made of a flexible material.

[0008] Preferably, the cage further includes a connecting rod for fixedly connecting the fixed base and the annular frame. Two spiral rods are provided and are centrally symmetrically distributed about the rotation axis of the rotating shaft. Two arc rods are provided and are cross-distributed at the bottom of the cage structure, with the intersection of the two arc rods located on the lower extension line of the rotation axis of the rotating shaft.

[0009] Preferably, the scraper bar is detachably connected to the spiral rod and the curved rod. Each spiral rod or curved rod is fixedly connected to one or more scraper bars. The side wall of the scraper bar body has a tendency to taper toward the end away from the spiral rod or curved rod.

[0010] Compared with the prior art, the present invention has at least the following beneficial effects:

[0011] 1. By setting up a cage-type stirring structure composed of a ring frame, a spiral rod, and an arc rod, while the stirring component stirs the mixed solution inside the reactor, it promptly scrapes off the agglomerates or high-concentration materials adhering to the inner wall of the reactor, allowing them to participate in the stirring and mixing, thereby improving production efficiency and product quality.

[0012] 2. By setting a scraper made of flexible material instead of the traditional rigid sliding scraper, the wear of the stirring component can be effectively reduced and its service life can be increased.

[0013] 3. By setting up a detachable scraper structure, it is easy to replace the scraper after it is severely worn and fails, thereby reducing the cost of consumables. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable one skilled in the relevant art to make and use the present disclosure.

[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the scraper strip installation structure of the utility model;

[0017] Figure 3 It is a schematic diagram of the radial cross section of the scraper strip of the present invention.

[0018] In the figure: 1-annular frame; 2-connecting rod; 3-fixed seat; 4-rotating shaft; 5-screw rod; 6-arc rod; 7-scraper strip; 8-bolt.

[0019] As shown in the figure, in order to clearly implement the structure of the embodiment of the present invention, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the present invention to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the appended claims. DETAILED DESCRIPTION

[0020] In order to make it easier to understand the structure of the present invention and the functional features and advantages that can be achieved, the following is a detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings:

[0021] Example:

[0022] like Figures 1 to 3 As shown, an embodiment of the present invention provides an emulsification device for biogel production, including: a reactor, which serves as a container for the entire emulsification process. The reactor is made of corrosion-resistant and high-temperature resistant materials to withstand chemical reactions and temperature changes that may be encountered during the production process. Its interior is smooth, which is convenient for subsequent cleaning and maintenance.

[0023] Two annular frames 1, each with a fixing seat 3 at its center. The two annular frames 1 are fixedly connected to a rotating shaft 4 via the fixing seat 3. The two annular frames 1 are arranged parallel to each other and collinearly. A connecting rod 2 is further provided for fixedly connecting the fixing seat 3 and the annular frames 1.

[0024] The device features two annular frames 1, tightly connected by a central mounting bracket 3, which together support a rotating shaft 4. This design ensures structural stability, allowing the entire mixing system to remain stable even at high speeds. The rotating shaft 4, the system's core drive component, runs through the centers of the two annular frames 1 and is driven by an external motor.

[0025] The spiral rod 5 is fixed between the two annular frames 1 and forms a cage structure with a cylindrical outer contour with the two annular frames 1. The design of the spiral rod 5 not only increases the contact area of ​​stirring, but also promotes the up and down flipping and mixing of the material through its spiral shape, effectively avoiding the stirring dead corner.

[0026] Curved rod 6, fixed to the bottom of the annular frame 1 below, with its arched bottom protruding from the bottom of the cage structure, solves the problem of bottom sedimentation that is common in traditional mixing equipment. During the mixing process, curved rod 6 not only participates in mixing but also effectively scrapes away residue from the bottom of the reactor, ensuring thoroughness and cleanliness of each production run.

[0027] There are multiple scraping bars 7, which are fixed on the outer walls of the spiral rod 5 and the arc rod 6 respectively, and are slidably connected with the inner wall of the reactor as the stirring system rotates. The scraping bars 7 are made of flexible silicone or rubber, and the diameter of the virtual circle of the vertical projection of the outer contour of the scraping bar 7 is slightly larger than the inner diameter of the reactor, ensuring that no matter how the stirring system moves, the inner wall of the reactor can be fully cleaned, avoiding the adhesion and agglomeration of materials on the wall, thereby improving production efficiency and product quality.

[0028] By setting up a cage-type stirring structure consisting of a ring frame 1, a spiral rod 5, and an arc rod 6, while the stirring component stirs the mixed solution inside the reactor, the lumps or high-concentration materials adhering to the inner wall of the reactor are scraped off in time, so that they participate in the stirring and mixing, thereby improving production efficiency and product quality. In addition, by setting up a scraper 7 made of flexible material to replace the traditional rigid sliding scraper, the wear of the stirring component can be effectively reduced and its service life can be increased.

[0029] See also Figure 1 The present application provides two spiral rods 5, which are centrally symmetrically distributed with the rotation axis of the rotating shaft 4 as the center. By providing two symmetrically distributed spiral rods 5, the counterweights of the stirring assembly are balanced, thereby improving its rotational stability. The two spiral rods 5 cooperate with each other to further improve the scraping effect of the material adhering to the inner wall of the reactor.

[0030] See also Figure 2 The present application provides two arc-shaped rods 6, which are cross-distributed at the bottom of the cage structure. The intersection of the two arc-shaped rods 6 is located on the lower end extension line of the rotation axis of the rotating shaft 4. Through this setting, the counterweight balance of the stirring assembly is also ensured.

[0031] See also Figure 2 The scraper strip 7 of the present application is detachably connected to the spiral rod 5 and the curved rod 6. Each of the spiral rod 5 and the curved rod 6 is provided with a strip-shaped mounting groove extending through both the inner and outer sides. A protrusion is provided on the inner side of the scraper strip 7 for mating with the mounting groove in a socket connection. The protrusion is provided with a threaded hole for threading a bolt 8. The diameter of the bolt head is larger than the width of the mounting groove, thereby securing the scraper strip 7 to the outer side of the spiral rod 5 or the curved rod 6. The provision of a detachable scraper strip 7 facilitates replacement of the scraper strip 7 after severe wear and failure, thereby reducing the cost of consumables.

[0032] In one embodiment, a scraper bar 7 is fixedly connected to each spiral rod 5 or curved rod 6, and the overall direction of the scraper bar 7 is the same as that of the spiral rod 5 or curved rod 6, which facilitates the overall installation and fixation of the scraper bar 7 on the spiral rod 5 or curved rod 6.

[0033] In a further embodiment, a plurality of scraping strips 7 are fixedly connected to each spiral rod 5 or arc rod 6. The plurality of scraping strips 7 cooperate with each other and are connected end to end to form a strip structure to achieve the function of scraping materials. When one section of the scraping strip 7 is damaged, only the scraping strip 7 in that area needs to be replaced separately, thereby further reducing the cost of consumables.

[0034] like Figure 3 As shown, the side wall of the scraper bar 7 shows a trend of gradually shrinking toward the end away from the spiral rod 5 or the arc rod 6. Through this arrangement, the flexibility of the end of the scraper bar 7 that is slidably connected to the inner side wall of the reactor is improved to ensure that the two can fit tightly.

[0035] The working principle of the present application is as follows: when in use, the external motor power supply is connected to start the stirring system. At this time, the rotating shaft 4 starts to rotate, driving the two annular frames 1 and the spiral rod 5 and the curved rod 6 fixed thereon to rotate together. At this time, the motor output rotation direction can be adjusted so that its rotation direction is the same as the top-down rotation direction of the spiral rod 5, so that during the stirring process, the spiral rod 5 can transport the material on the upper layer to the lower layer, avoiding the centrifugal force generated by the high-speed rotation of the stirring component to cause the material to be seriously dispersed to the upper layer, thereby improving the stirring effect. During the stirring process, the scrapers 7 on the outside of the spiral rod 5 and the curved rod 6 respectively scrape off the attached materials on the side wall and bottom wall of the reactor, thereby improving product quality.

[0036] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any way. Any person skilled in the art can utilize the above technical content to make many possible changes and modifications to the present invention without departing from the scope of the present invention, or modify it into an equivalent embodiment with equivalent changes. Therefore, any changes, modifications, equivalent changes, and modifications made to the above embodiments based on the technology of the present invention that do not depart from the content of the present invention are within the scope of protection of the present invention.

Claims

1. An emulsification device for biogel production, characterized in that: include: Reactor; Two annular frames (1), each of which is provided with a fixing seat (3) at its center, the two annular frames (1) being fixedly connected to a rotating shaft (4) via the fixing seat (3), and the two annular frames (1) being arranged parallel to each other and collinearly; The spiral rod (5) is fixed between the two annular frames (1) and forms a cage structure with a cylindrical outer contour with the two annular frames (1); An arc-shaped rod (6) is fixed to the bottom of the annular frame (1) located below, and the bottom thereof is arched and protrudes from the bottom of the cage structure; There are multiple scraping bars (7), which are respectively fixed on the outer walls of the spiral rod (5) and the arc rod (6), and are slidably connected with the inner wall of the reactor. The scraping bars (7) are made of flexible material.

2. The emulsification device for biogel production according to claim 1, characterized in that: It also includes a connecting rod (2) for fixedly connecting between the fixing seat (3) and the annular frame (1).

3. The emulsification equipment for biogel production according to claim 1, characterized in that: Two spiral rods (5) are provided and are centrally symmetrically distributed with the rotation axis of the rotating shaft (4) as the center.

4. The emulsification device for biogel production according to claim 1, characterized in that: Two arc-shaped rods (6) are provided and distributed in a cross-shaped manner at the bottom of the cage structure, and the intersection of the two arc-shaped rods (6) is located on the lower end extension line of the rotation axis of the rotating shaft (4).

5. The emulsification equipment for biogel production according to claim 1, characterized in that: The scraper bar (7), the spiral rod (5) and the arc rod (6) are in a detachable connection structure.

6. The emulsification equipment for biogel production according to claim 1, characterized in that: One or more scraping strips (7) are fixedly connected to each of the spiral rods (5) or arc-shaped rods (6).

7. The emulsification equipment for biogel production according to claim 1, characterized in that: The side wall of the scraper bar (7) body shows a trend of gradually contracting toward one end away from the spiral rod (5) or the arc rod (6).

Images