Modified asphalt stabilizer adding device

The servo motor and transmission gear system drive the cutting pipe to rotate, achieving uniform stirring of the stabilizer, and combining the suction device to treat dust, solving the uniformity and safety of the stabilizer, improving the production quality of modified asphalt and workers' safety.

CN223263764UActive Publication Date: 2025-08-26WUHAN SILITE HIGHWAY MATERIALS CO LTD
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Patent Information

Application Number
CN202422552159.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

During the production process of modified asphalt, workers directly add the whole bag of stabilizer to the production tank, making it difficult to mix the stabilizer evenly, affecting the quality of the modified asphalt, and the escape of the stabilizer into the air poses a threat to the health of workers.

Method used

The servo motor, transmission gear and transmission gear ring are used to drive the rotation of the intermediate rotor drum. The stabilizer is evenly sprinkled on both sides of the stirring shaft through the discharge pipe, and dust is absorbed through the suction box and suction pipe to avoid the diffusion of the dust.

Benefits of technology

It improves the stirring uniformity of the stabilizer, improves the quality of modified asphalt, and protects the health and safety of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt production equipment, in particular to a modified asphalt stabilizer adding device which comprises a mixing box body, a stirring motor is fixedly mounted in the middle of the upper surface of the mixing box body, mounting seats are fixedly connected to the front side and the rear side of the upper surface of the mixing box body, and a feeding mechanism is arranged on the upper sides of the mounting seats. The feeding mechanism comprises an equipment support, a servo motor, a transmission gear, a transfer cylinder, a discharging pipe, a transmission gear ring, a discharging hopper, a suction box and a suction pipe, the equipment support is fixedly connected with the upper surface of the mounting base, the transfer cylinder is arranged on the inner side of the equipment support, and the lower end of the discharging hopper is rotationally connected with the upper end of the transfer cylinder; a servo motor, a transmission gear and a transmission gear ring are matched to drive a transfer cylinder and a discharging pipe to rotate, the stabilizer is evenly sprayed to the two sides of a stirring shaft, and the stirring uniformity of the stabilizer is improved; in addition, the suction box and the suction pipe are matched to suck generated dust, dust diffusion is avoided, and the use safety of workers is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt production equipment, in particular to a modified asphalt stabilizer adding device. Background Art

[0002] Modified asphalt is a performance-optimized asphalt mixture created by adding modifiers such as rubber, resin, polymers, or other fillers to asphalt. Due to its excellent elasticity, flexibility, and wear resistance, modified asphalt is widely used in road and building construction. The production process of modified asphalt often requires the addition of stabilizers (such as sulfur) to alter the asphalt's physical and chemical properties, improving its stability and durability, thereby enhancing the road's load-bearing capacity and durability.

[0003] A large amount of stabilizer needs to be added during the production process, and workers usually add the entire bag of stabilizer directly into the production tank when adding materials. This is not conducive to breaking up the stabilizer inside the tank body and mixing it evenly into the modified asphalt, which makes the quality of the modified asphalt worse. Moreover, the manual addition of stabilizers carries the risk of stabilizers escaping into the air and being inhaled by workers, posing a threat to their health.

[0004] Therefore, it is necessary to invent a modified asphalt stabilizer adding device to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a modified asphalt stabilizer adding device to solve the problem that workers usually add the entire bag of stabilizer directly into the production tank when adding materials, which is not conducive to breaking up the stabilizer in the tank body and mixing it evenly into the modified asphalt, resulting in poor quality of the modified asphalt. In addition, there is a risk of the stabilizer escaping into the air and being inhaled by workers when manually adding stabilizers, posing a threat to the workers' health.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modified asphalt stabilizer adding device, comprising a mixing box, a stirring motor fixedly installed in the middle position of the upper surface of the mixing box, and a mounting seat fixedly connected to the front and rear sides of the upper surface of the mixing box. A feeding mechanism is provided on the upper side of the mounting seat, and the feeding mechanism includes an equipment bracket, a servo motor, a transmission gear, a rotating drum, a discharge pipe, a transmission gear ring, a discharge hopper, a suction box and a suction pipe. The equipment bracket is fixedly connected to the upper surface of the mounting seat, the rotating drum is arranged on the inner side of the equipment bracket, and the lower end of the discharge hopper is rotatably connected to the upper end of the rotating drum.

[0007] By adopting the above technical solution, the output end on the lower side of the stirring motor is fixedly connected to the stirring shaft, and the stirring shaft is located inside the mixing box. The servo motor, transmission gear and transmission gear ring cooperate to drive the rotating drum to rotate, and then drive the lower discharge pipe to rotate inside the mixing box, so that the stabilizer is evenly sprinkled on both sides of the stirring shaft, thereby improving the uniformity of the stabilizer mixing; in addition, during the loading process, the suction box and the suction pipe cooperate to suck the generated dust to prevent the dust from spreading into the air, thereby improving the safety of the staff.

[0008] Optionally, both left and right sides of the equipment bracket are rotatably connected with positioning rods, and both upper and lower ends of the positioning rods are provided with positioning slots.

[0009] Optionally, positioning rings are fixedly connected to the upper and lower ends of the surface of the middle rotating drum, the positioning rings are clamped on the inner side of the positioning groove, and the transmission gear ring is fixedly connected to the middle position of the surface of the middle rotating drum.

[0010] By adopting the above technical solution, the positioning groove and the positioning ring cooperate to limit the position of the centering drum.

[0011] Optionally, the servo motor is fixedly mounted on the front side of the equipment bracket, the transmission gear is fixedly connected to the output end of the servo motor, and the transmission gear is meshed with the transmission gear ring.

[0012] By adopting the above technical solution, the output end of the servo motor drives the transmission gear to rotate, the transmission gear drives the transmission gear ring to rotate, and then drives the rotating drum to rotate.

[0013] Optionally, the discharge pipe is fixedly connected to the lower end of the rotating drum, the lower end of the discharge pipe passes through the mounting seat and extends to the interior of the mixing box, and the lower end of the discharge pipe is provided with multiple groups of discharge holes.

[0014] By adopting the above technical solution, during the rotation of the discharge pipe, the stabilizer is sprinkled inside the mixing box through multiple groups of discharge holes.

[0015] Optionally, the upper end of the middle rotating drum is fixedly connected to a first connecting ring, the lower end of the lower hopper is fixedly connected to a second connecting ring, and the first connecting ring is internally rotatably connected to the second connecting ring.

[0016] By adopting the above technical solution, a groove is provided on the inner wall of the second connecting ring, and the first connecting ring is clamped inside the groove.

[0017] Optionally, a fixing block is fixedly connected to the side surface of the second connecting ring, and the fixing block is fixedly connected to the upper end of the equipment bracket.

[0018] By adopting the above technical solution, the fixing block cooperates with the equipment bracket to fix the lower hopper.

[0019] Optionally, the suction box is annular, fixedly connected to the upper end of the lower hopper, the suction pipe is fixedly connected to the side of the suction box, and a suction machine is installed at one end of the suction pipe away from the suction box.

[0020] By adopting the above technical solution, the suction machine absorbs the dust inside the lower hopper through the suction pipe and the suction box.

[0021] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0022] 1. The utility model uses a servo motor, a transmission gear, and a transmission ring gear to drive the rotating drum to rotate, thereby driving the lower discharge pipe to rotate inside the mixing box, evenly sprinkling the stabilizer on both sides of the stirring shaft. This facilitates the uniform mixing of the stabilizer inside the asphalt, improves the uniformity of the stabilizer mixing, and improves the quality of asphalt production. This solves the problem that workers usually add the entire bag of stabilizer directly into the production tank when adding materials, which is not conducive to breaking up the stabilizer inside the tank and evenly mixing it into the modified asphalt, resulting in poor quality of the modified asphalt.

[0023] 2. The utility model prevents dust from spreading into the air during the loading process by cooperating with the suction box and the suction pipe, thereby improving the safety of workers and solving the problem that when manually adding stabilizers, there is a risk of stabilizers escaping into the air and being inhaled by workers, posing a threat to their health. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 This is a schematic diagram of the equipment support structure of the utility model;

[0026] Figure 3 This is a schematic structural diagram of the feeding mechanism of the present utility model;

[0027] Figure 4 This is a schematic diagram of the lower hopper structure of the utility model;

[0028] Figure 5 This is a schematic diagram of the structure of the rotating drum of the present utility model.

[0029] Description of reference numerals:

[0030] 1. Mixing box; 11. Stirring motor; 12. Mounting base; 2. Equipment bracket; 21. Positioning rod; 22. Positioning slot; 23. Servo motor; 24. Transmission gear; 3. Rotating drum; 31. Feeding pipe; 32. Feeding hole; 33. Transmission gear ring; 34. Positioning ring; 35. First connecting ring; 4. Feeding hopper; 41. Suction box; 42. Suction pipe; 43. Second connecting ring; 44. Fixing block. DETAILED DESCRIPTION

[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0032] The utility model provides Figures 1 to 3 A modified asphalt stabilizer adding device shown includes a mixing box 1, a stirring motor 11 is fixedly installed in the middle position of the upper surface of the mixing box 1, and the front and rear sides of the upper surface of the mixing box 1 are fixedly connected to the mounting base 12. A feeding mechanism is provided on the upper side of the mounting base 12, and the feeding mechanism includes an equipment bracket 2, a servo motor 23, a transmission gear 24, a rotating drum 3, a discharge pipe 31, a transmission gear ring 33, a discharge hopper 4, a suction box 41 and a suction pipe 42. The equipment bracket 2 is fixedly connected to the upper surface of the mounting base 12, and the left and right sides of the equipment bracket 2 are rotatably connected with a positioning rod 21, and the upper and lower ends of the positioning rod 21 are provided with a positioning groove 22. The rotating drum 3 is arranged on the inner side of the equipment bracket 2, and the lower end of the discharge hopper 4 is rotatably connected to the upper end of the rotating drum 3.

[0033] Among them, the output end of the stirring motor 11 drives the stirring shaft to rotate, and the stirring shaft stirs and mixes the asphalt inside the mixing box 1. During the stirring process, the stabilizer is sprinkled into the interior of the mixing box 1 through the feeding mechanism, and the servo motor 23, the transmission gear 24 and the transmission gear ring 33 cooperate to drive the rotating drum 3 to rotate, and then drive the lower side of the discharge pipe 31 to rotate inside the mixing box 1, and evenly sprinkle the stabilizer on both sides of the stirring shaft to improve the uniformity of the stabilizer mixing; in addition, during the feeding process, the suction machine, the suction box 41 and the suction pipe 42 cooperate to suck the generated dust to prevent the dust from spreading into the air, thereby improving the safety of the staff.

[0034] See Figures 3 to 5, the upper and lower ends of the surface of the rotating drum 3 are fixedly connected with positioning rings 34, the positioning ring 34 is stuck in the inner side of the positioning groove 22, the transmission gear ring 33 is fixedly connected to the middle position of the surface of the rotating drum 3, the servo motor 23 is fixedly installed on the front side of the equipment bracket 2, the transmission gear 24 is fixedly connected to the output end of the servo motor 23, the transmission gear 24 is meshed with the transmission gear ring 33, the discharge pipe 31 is fixedly connected to the lower end of the rotating drum 3, the lower end of the discharge pipe 31 passes through the mounting seat 12 and extends to the interior of the mixing box 1, and the lower end of the discharge pipe 31 is opened There are multiple groups of discharge holes 32, the upper end of the rotating drum 3 is fixedly connected to the first connecting ring 35, the lower end of the discharge hopper 4 is fixedly connected to the second connecting ring 43, the first connecting ring 35 is rotatably connected to the inside of the second connecting ring 43, the side of the second connecting ring 43 is fixedly connected to the fixed block 44, the fixed block 44 is fixedly connected to the upper end of the equipment bracket 2, the suction box 41 is annular, the suction box 41 is fixedly connected to the upper end of the discharge hopper 4, the suction pipe 42 is fixedly connected to the side of the suction box 41, and a suction machine is installed at the end of the suction pipe 42 away from the suction box 41.

[0035] Specifically, the staff pours the stabilizer into the interior of the lower hoppers 4 on both sides, and then the stabilizer slides through the lower hopper 4 to the interior of the rotating drum 3. At this time, the output end of the servo motor 23 drives the transmission gear 24 to rotate, and the transmission gear 24 cooperates with the transmission gear ring 33 to drive the rotating drum 3 to rotate. The rotating drum 3 drives the lower end of the discharge pipe 31 to rotate inside the mixing box 1, and then evenly sprinkles the stabilizer on both sides of the stirring shaft. At this time, the stirring motor 11 drives the stirring shaft to stir the asphalt and stabilizer.

[0036] In addition, in the process of pouring the stabilizer into the lower hopper 4, a large amount of dust will be generated. At this time, the suction machine is started, and the suction machine cooperates with the suction box 41 to suck the dust inside the lower hopper 4 through the suction pipe 42. The annular suction box 41 sucks the dust around the lower hopper 4 without dead angles, effectively preventing the dust from spreading to the outside, and making it convenient for workers to load materials, thereby improving the safety of workers loading materials.

[0037] The working principle of the present invention is as follows: the servo motor 23, the transmission gear 24 and the transmission gear ring 33 cooperate to drive the rotating drum 3 to rotate, and then drive the discharge pipe 31 to rotate, so that the stabilizer is evenly sprinkled on both sides of the stirring shaft, thereby improving the uniformity of the stabilizer stirring; in addition, during the feeding process, the suction box 41 and the suction pipe 42 cooperate to suck the generated dust, thereby preventing the dust from spreading into the air and improving the safety of the staff.

[0038] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention.

Claims

1. A modified asphalt stabilizer adding device, comprising a mixing box (1), characterized in that: A stirring motor (11) is fixedly installed at the middle position of the upper surface of the mixing box (1), and a mounting base (12) is fixedly connected to the front and rear sides of the upper surface of the mixing box (1). A feeding mechanism is provided on the upper side of the mounting base (12), and the feeding mechanism includes an equipment bracket (2), a servo motor (23), a transmission gear (24), a rotating drum (3), a discharge pipe (31), a transmission gear ring (33), a discharge hopper (4), a suction box (41) and a suction pipe (42). The equipment bracket (2) is fixedly connected to the upper surface of the mounting base (12), the rotating drum (3) is arranged on the inner side of the equipment bracket (2), and the lower end of the discharge hopper (4) is rotatably connected to the upper end of the rotating drum (3).

2. A modified asphalt stabilizer adding device according to claim 1, characterized in that: The left and right sides of the equipment bracket (2) are both rotatably connected to positioning rods (21), and the upper and lower ends of the positioning rods (21) are both provided with positioning slots (22).

3. A modified asphalt stabilizer adding device according to claim 2, characterized in that: Positioning rings (34) are fixedly connected to the upper and lower ends of the surface of the rotating cylinder (3), and the positioning rings (34) are clamped on the inner side of the positioning groove (22). The transmission gear ring (33) is fixedly connected to the middle position of the surface of the rotating cylinder (3).

4. The modified asphalt stabilizer adding device according to claim 1, characterized in that: The servo motor (23) is fixedly mounted on the front side of the equipment bracket (2), the transmission gear (24) is fixedly connected to the output end of the servo motor (23), and the transmission gear (24) is meshedly connected to the transmission gear ring (33).

5. The modified asphalt stabilizer adding device according to claim 1, characterized in that: The discharge pipe (31) is fixedly connected to the lower end of the rotating drum (3), and the lower end of the discharge pipe (31) passes through the mounting seat (12) and extends to the interior of the mixing box (1). The lower end of the discharge pipe (31) is provided with multiple groups of discharge holes (32).

6. The modified asphalt stabilizer adding device according to claim 1, characterized in that: The upper end of the rotating drum (3) is fixedly connected to a first connecting ring (35), and the lower end of the lower hopper (4) is fixedly connected to a second connecting ring (43). The first connecting ring (35) is internally rotatably connected to the second connecting ring (43).

7. A modified asphalt stabilizer adding device according to claim 6, characterized in that: A fixing block (44) is fixedly connected to the side surface of the second connecting ring (43), and the fixing block (44) is fixedly connected to the upper end of the equipment bracket (2).

8. The modified asphalt stabilizer adding device according to claim 1, characterized in that: The suction box (41) is annular and fixedly connected to the upper end of the lower hopper (4). The suction pipe (42) is fixedly connected to the side of the suction box (41). A suction machine is installed at one end of the suction pipe (42) away from the suction box (41).