Reaction kettle for preparing zinc oxide
By designing slag discharge and dust prevention mechanisms, the problems of waste slag accumulation and dust pollution in the zinc oxide preparation reactor are solved, the reaction efficiency and safety are improved, and the raw materials are uniformly heated.
Patent Information
- Application Number
- CN202422589679.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
The accumulation of waste residue in existing zinc oxide preparation reactors leads to a reduction in reaction volume, dust pollutes the environment and uneven distribution of raw materials affects the reaction efficiency.
A reactor including a slag discharge mechanism, a dustproof mechanism and an operating mechanism is designed. Through the coordination of sliding plates, slag discharge plates, connecting bolts and dustproof mechanisms, efficient slag discharge and dustproof protection are achieved. Through the coordination of the operating motor, exhaust pipe and fire spouting ring, the raw materials are ensured to be uniformly heated.
It achieves efficient slag discharge, reduces dust pollution, protects the health of operators, and improves reaction efficiency and heat utilization.
Smart Images

Figure CN223263828U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical production, in particular to a reaction kettle for preparing zinc oxide. Background Art
[0002] Zinc oxide is an inorganic compound widely used in the chemical, pharmaceutical, electronics, and materials industries. The reactor is a key piece of equipment in the industrial production of zinc oxide. The type and material of the reactor used vary depending on the zinc oxide production process.
[0003] In the reactor, if there is no efficient slag discharge design, waste slag will gradually accumulate at the bottom of the reactor, resulting in a reduction in the effective reaction volume and a reduction in the contact area between the raw materials and the gas, thereby affecting the reaction rate and oxidation efficiency.
[0004] Secondly, when discharging slag, if the reactor chassis is not dust-proof, a large amount of dust will be easily generated when the waste slag is discharged. This dust will not only pollute the workshop environment, but also may cause harm to the health of operators (such as pneumoconiosis, respiratory diseases, etc.).
[0005] Finally, when there is no stirring device, the raw materials in the reactor cannot be evenly distributed, and local overheating or overcooling is likely to occur during combustion, which causes the fuel or reducing agent to fail to react fully, thereby reducing heat utilization and reaction efficiency. Utility Model Content
[0006] (1) Technical problems solved
[0007] In view of the deficiencies in the prior art, the utility model provides a reaction kettle for preparing zinc oxide.
[0008] (2) Technical solution
[0009] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A reactor for preparing zinc oxide, comprising a main body, a slag discharge mechanism and an operating mechanism, the slag discharge mechanism comprising a chassis, a sliding plate, a slag discharge plate, a connecting bolt and a dust-proof mechanism, the chassis is fixedly installed inside the main body, the sliding plate is installed in the chassis and is slidably connected to the chassis, the slag discharge plate is installed on the sliding plate and is rotatably connected to the sliding plate, the connecting bolt is installed on the sliding plate and is rotatably connected to the sliding plate, the dust-proof mechanism comprises a closing plate, a connecting rod, a spring and a bayonet, the closing plate is installed on the chassis and is rotatably connected to the chassis, one end of the connecting rod is slidably connected to the closing plate, and the other end thereof is rotatably connected to the chassis, both ends of the spring are fixedly connected to the bayonet and the connecting rod respectively, and the bayonet is installed on the connecting rod and is slidably connected to the connecting rod.
[0010] Preferably, the operating mechanism includes an operating motor, an exhaust pipe, a control valve, an inner liner and a flame ring, the operating motor is fixedly mounted on the top of the main body, the exhaust pipe is fixedly mounted on the top of the main body, the control valve is mounted on one end of the exhaust pipe, the inner liner is fixedly mounted inside the main body, and the flame ring is fixedly mounted on the main body.
[0011] It is further preferred that a first chute, a slag discharge port and a slag flow port are provided on the chassis, the sliding plate slides in the first chute, the closing plate is installed on the slag discharge port, and the slag flow port is provided at the end of the first chute, so as to facilitate the discharge of waste slag falling into the first chute, making the sliding of the sliding plate more convenient.
[0012] It is further preferred that a stop plate is provided on the slag discharge plate, a second slide groove is provided on the closing plate, the stop plate is cooperatively connected with the sliding plate, and one end of the connecting rod slides in the second slide groove, so as to facilitate the removal of waste slag from the chassis.
[0013] It is further preferred that a connecting block and a placement slot are provided on the connecting rod, the connecting block slides in the second sliding slot, and the spring is installed in the placement slot to facilitate the opening and closing of the closing plate.
[0014] In a further embodiment, a latch hole is provided on the chassis, and the latch pin is engaged with the latch hole to facilitate fixation of the closing plate when it is opened and closed.
[0015] It is further preferred that a combustion chamber is provided inside the liner, and a discharge port is provided at the bottom of the combustion chamber, and the discharge ports are distributed in a circular array at the bottom of the combustion chamber to facilitate timely removal of waste residue.
[0016] It is further preferred that a rotating rod is installed at the output end of the running motor, a gas collecting hopper is provided at one end of the exhaust pipe, a feed port is provided on the main body, and the rotating rod rotates in the combustion chamber to facilitate the combustion of raw materials and the collection of steam.
[0017] (3) Beneficial effects
[0018] Compared with the prior art, the present invention provides a reactor for preparing zinc oxide, which has the following beneficial effects:
[0019] In the utility model, a slag discharge mechanism is provided. Under the mutual cooperation of components such as the chassis, the sliding plate, the slag discharge plate, the connecting bolt and the dustproof mechanism, the slag discharge device is efficient and simple in method. Only gravity and manual cooperation are relied upon to smoothly discharge the waste slag and residue in the furnace after the reaction is completed.
[0020] In the utility model, a dust-proof mechanism is provided. With the cooperation of components such as the closing plate, the connecting rod, the spring and the latch, the device can effectively control the leakage of dust during waste slag discharge, reduce pollution to the environment, and protect the safety and health of the operators.
[0021] In the utility model, an operating mechanism is provided, and under the mutual cooperation of components such as an operating motor, an exhaust pipe, a control valve, an inner liner and a flame ring, the raw materials can be heated evenly during combustion due to the addition of a rotating rod, thereby improving reaction efficiency, reducing fuel consumption, and avoiding incomplete reaction. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a reaction kettle for preparing zinc oxide in the present utility model;
[0023] Figure 2 This is a cross-sectional view of the internal structure of a main body in the utility model;
[0024] Figure 3 This is a cross-sectional view of the internal structure of the main body of the utility model from another angle;
[0025] Figure 4 This is an exploded view of the dustproof mechanism in the utility model;
[0026] Figure 5 This is a cross-sectional view of the internal structure of the chassis in this utility model.
[0027] In the figure: 1. Main body; 2. Chassis; 3. Sliding plate; 4. Slag discharge plate; 5. Connecting bolt; 6. Closing plate; 7. Connecting rod; 8. Spring; 9. Pin; 10. Running motor; 11. Exhaust pipe; 12. Control valve; 13. Lining; 14. Flame ring; 15. First chute; 16. Slag discharge port; 17. Slag flow port; 18. Stop plate; 19. Second chute; 20. Connecting block; 21. Placement slot; 22. Clamp hole; 23. Combustion chamber; 24. Discharge port; 25. Rotating rod; 26. Gas collecting hopper; 27. Feed port. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] Example 1:
[0030] See also Figure 1-Figure 5, a reactor for preparing zinc oxide, comprising a main body 1, a slag discharge mechanism and an operating mechanism, the slag discharge mechanism comprising a chassis 2, a sliding plate 3, a slag discharge plate 4, a connecting bolt 5 and a dust-proof mechanism, the chassis 2 is fixedly mounted inside the main body 1, the sliding plate 3 is mounted in the chassis 2 and is slidably connected to the chassis 2, the slag discharge plate 4 is mounted on the sliding plate 3 and is rotatably connected to the sliding plate 3, the connecting bolt 5 is mounted on the sliding plate 3 and is rotatably connected to the sliding plate 3, the dust-proof mechanism comprises a closing plate 6, a connecting rod 7, a spring 8 and a bayonet 9, the closing plate 6 is mounted on the chassis 2 and is rotatably connected to the chassis 2, one end of the connecting rod 7 is slidably connected to the closing plate 6, and the other end is rotatably connected to the chassis 2, the two ends of the spring 8 are fixedly connected to the bayonet 9 and the connecting rod 7 respectively, and the bayonet 9 is mounted on the connecting rod 7 and is slidably connected to the connecting rod 7.
[0031] In this embodiment, the slag discharge mechanism includes a chassis 2, a sliding plate 3, a slag discharge plate 4, a connecting bolt 5 and a dustproof mechanism. When in use, the dustproof mechanism is opened, and then an external rod is connected to the connecting bolt 5, and then the connecting bolt 5 is pushed, so that the sliding plate 3 slides in the first chute 15, and when the slag discharge plate 4 contacts the waste slag in the chassis 2, the slag discharge plate 4 will rotate under the force. When the sliding plate 3 is pulled again, the stop plate 18 on the slag discharge plate 4 contacts and is fixed with the sliding plate 3, and as the sliding plate 3 slides, the waste slag is pulled out of the chassis 2 and discharged at the slag discharge port 16. The waste slag that accidentally falls into the first chute 15 will also be pushed into the slag flow port 17 as the sliding plate 3 slides, and then discharged from the chassis 2.
[0032] In this embodiment, the dust-proof mechanism includes a closing plate 6, a connecting rod 7, a spring 8 and a latch 9. When in use, the latch 9 is first pulled. At this time, the latch 9 compresses the spring 8 installed in the placement groove 21, so that the latch 9 disengages from the latch hole 22 on the chassis 2. At this time, the closing plate 6 is pulled, and the connecting block 20 at one end of the connecting rod 7 slides in the second slide groove 19. When the closing plate 6 is fully opened, the latch 9 is released, and the compressed spring 8 pushes the latch 9 into the latch hole 22 of the chassis 2, thereby fixing the closing plate 6.
[0033] In this embodiment, the operating mechanism includes an operating motor 10, an exhaust pipe 11, a control valve 12, a liner 13 and a flame ring 14. When in use, materials are fed into the feed port 27 on the main body 1, and the materials enter the combustion chamber 23 of the liner 13. At this time, the flame ring 14 starts to run and burns the materials in the combustion chamber 23. As the materials burn, the operating motor 10 starts to run and drives the rotating rod 25 to rotate. Driven by the rotating rod 25, all the materials are pushed by the rotating rod 25 and roll in the combustion chamber 23. The waste materials will fall to the bottom of the combustion chamber 23 under the influence of gravity, and will be pushed to the discharge port 24 by the rotating rod 25, and then fall onto the chassis 2. The remaining materials continue to burn, and the steam generated during the combustion of the materials will enter the exhaust pipe 11 through the gas collecting hopper 26, and then the control valve 12 will open and enter the condensation system to be collected.
[0034] Example 2:
[0035] To sum up, when in use, materials are fed into the feed port 27 on the main body 1, and the materials enter the combustion chamber 23 of the lining 13. At this time, the flame ring 14 starts to run and burns the materials in the combustion chamber 23. As the materials burn, the running motor 10 starts to run and drives the rotating rod 25 to rotate. Driven by the rotating rod 25, all the materials are pushed by the rotating rod 25 and roll in the combustion chamber 23. The waste materials will fall to the bottom of the combustion chamber 23 under the influence of gravity and be pushed to the discharge port 24 by the rotating rod 25, and then fall onto the chassis 2. The rest of the materials continue to burn, and the steam generated during the combustion of the materials will enter the exhaust pipe 11 through the gas collecting hopper 26. Then the control valve 12 is opened and enters the condensation system to be collected. The excess residue needs to be discharged after entering the chassis 2. At this time, the dustproof mechanism is opened and the latch 9 is pulled. The latch 9 is compressed and installed in the chassis 2. The spring 8 in the placement groove 21 makes the latch 9 disengage from the latch hole 22 on the chassis 2, at this time the closing plate 6 is pulled, and the connecting block 20 at one end of the connecting rod 7 slides in the second slide groove 19. When the closing plate 6 is fully opened, the latch 9 is released, and the compressed spring 8 pushes the latch 9 into the latch hole 22 of the chassis 2, thereby fixing the closing plate 6, and then connecting the external rod to the connecting bolt 5, and then pushing the connecting bolt 5, the sliding plate 3 slides in the first slide groove 15, and when the slag discharge plate 4 contacts the waste slag in the chassis 2, the slag discharge plate 4 is rotated by the force. When the sliding plate 3 is pulled again, the stop plate 18 on the slag discharge plate 4 contacts and is fixed, and as the sliding plate 3 slides, the waste slag is pulled out of the chassis 2 and discharged at the slag discharge port 16. The waste slag that accidentally falls into the first slide groove 15 will also be pushed into the slag flow port 17 as the sliding plate 3 slides, and then discharged from the chassis 2.
[0036] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A reaction kettle for preparing zinc oxide, comprising a main body (1), a slag discharge mechanism and an operating mechanism, characterized in that: The slag discharge mechanism comprises a chassis (2), a sliding plate (3), a slag discharge plate (4), a connecting bolt (5) and a dustproof mechanism, wherein the chassis (2) is fixedly mounted inside the main body (1), the sliding plate (3) is mounted in the chassis (2) and is slidably connected to the chassis (2), the slag discharge plate (4) is mounted on the sliding plate (3) and is rotatably connected to the sliding plate (3), the connecting bolt (5) is mounted on the sliding plate (3) and is rotatably connected to the sliding plate (3), the dustproof mechanism comprises a closing plate (6), a connecting rod (7), a spring (8) and a bayonet (9), the closing plate (6) is mounted on the chassis (2) and is rotatably connected to the chassis (2), one end of the connecting rod (7) is slidably connected to the closing plate (6), and the other end thereof is rotatably connected to the chassis (2), the two ends of the spring (8) are fixedly connected to the bayonet (9) and the connecting rod (7) respectively, and the bayonet (9) is mounted on the connecting rod (7) and is slidably connected to the connecting rod (7).
2. A zinc oxide preparation reactor according to claim 1, characterized in that: The operating mechanism comprises an operating motor (10), an exhaust pipe (11), a control valve (12), an inner lining (13) and a flame-spraying ring (14); the operating motor (10) is fixedly mounted on the top of the main body (1); the exhaust pipe (11) is fixedly mounted on the top of the main body (1); the control valve (12) is mounted on one end of the exhaust pipe (11); the inner lining (13) is fixedly mounted inside the main body (1); and the flame-spraying ring (14) is fixedly mounted on the main body (1).
3. A zinc oxide preparation reactor according to claim 2, characterized in that: The chassis (2) is provided with a first chute (15), a slag discharge port (16) and a slag flow port (17); the sliding plate (3) slides in the first chute (15); the closing plate (6) is mounted on the slag discharge port (16); and the slag flow port (17) is provided at the end of the first chute (15).
4. A zinc oxide preparation reactor according to claim 1, characterized in that: The slag discharge plate (4) is provided with a stop plate (18), the closing plate (6) is provided with a second chute (19), the stop plate (18) is connected to the sliding plate (3), and one end of the connecting rod (7) slides in the second chute (19).
5. A zinc oxide preparation reactor according to claim 4, characterized in that: The connecting rod (7) is provided with a connecting block (20) and a placement groove (21); the connecting block (20) slides in the second sliding groove (19); and the spring (8) is installed in the placement groove (21).
6. A reaction kettle for preparing zinc oxide according to claim 1, characterized in that: A clamping hole (22) is provided on the chassis (2), and the clamping pin (9) is connected in cooperation with the clamping hole (22).
7. A reaction kettle for preparing zinc oxide according to claim 2, characterized in that: A combustion chamber (23) is provided inside the inner liner (13), and a discharge port (24) is provided at the bottom of the combustion chamber (23). The discharge ports (24) are distributed in a circular array at the bottom of the combustion chamber (23).
8. A reaction kettle for preparing zinc oxide according to claim 7, characterized in that: A rotating rod (25) is installed at the output end of the running motor (10), a gas collecting hopper (26) is provided at one end of the exhaust pipe (11), a feed port (27) is provided on the main body (1), and the rotating rod (25) rotates in the combustion chamber (23).