Ceramic type efficient reaction kettle

By introducing scraping components and power components into the ceramic reactor, the problem of inconvenient cleaning of attachments on the inner wall of the ceramic reactor is solved, automatic cleaning and uniform mixing are achieved, and mixing efficiency is improved.

CN223263833UActive Publication Date: 2025-08-26ATOFINA (SHANDONG) CROP NUTRITION CO LTD
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Patent Information

Application Number
CN202421507721.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-08-26
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

During use, the ceramic high-efficiency reactor is easily adhered to the inner wall, resulting in inconvenient cleaning.

Method used

A ceramic reactor with scraping assembly was designed. The inner wall was automatically cleaned during the stirring process by scraping the assembly, and automatically cleaned with mixing leaves and cleaning water to improve cleaning efficiency; at the same time, the shell was driven to rotate through the power assembly to prevent material deposition and ensure uniform mixing.

Benefits of technology

It realizes automatic cleaning of the inner wall of the ceramic reactor, reduces attachments, improves the efficiency and uniformity of the mixing material, and simplifies the post-cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of reaction kettles, and discloses a ceramic type efficient reaction kettle which comprises a shell, the middle end of the lower side of the shell is fixedly connected with an inlet and outlet, the middle end of the upper side of the shell is fixedly connected with a first motor, an output shaft of the first motor is fixedly connected with a stirring rod, and the lower end of the stirring rod penetrates through the shell and is inserted into the shell. The outer side of the lower end of the stirring rod is fixedly connected with stirring blades, the outer side of the upper end of the first motor is fixedly connected with a transmission assembly, and the lower side of the transmission assembly is fixedly connected with a scraping assembly. Materials attached to the inner side of the shell are reduced, cleaning water can be injected in a matched mode in the later period, the inner wall of the shell is automatically cleaned through cooperation of the scraping material and the cleaning water, meanwhile, the stirring blades can be assisted in stirring and mixing the materials through operation of the scraping material, and then the material mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reactors, in particular to a ceramic high-efficiency reactor. Background Art

[0002] A reactor is a device that stirs and mixes materials, allowing the materials to react and mix inside the reactor. It is widely used in the petroleum, chemical, pesticide, medical and other industries.

[0003] Ceramic high-efficiency reactor is an inner shell material made of ceramic. Its corrosion resistance, high temperature resistance and insulation effect are better than traditional pure steel shell reactors. Therefore, for the mixed reaction of special materials, ceramic reactors are required for mixing and fusion.

[0004] During the use of traditional ceramic reactors, although ceramics have good corrosion resistance, high temperature resistance and insulation effects, the ceramic surface is not as smooth as steel, which makes it easier for materials to adhere to the inner wall. Therefore, workers are required to clean the inside of the ceramic wall after the material mixing is completed. Due to the strong adhesion, the cleaning work is more inconvenient. Utility Model Content

[0005] The purpose of the utility model is to provide a ceramic high-efficiency reactor to solve the problem of convenient cleaning of internal attachments of the ceramic high-efficiency reactor in the prior art.

[0006] The utility model provides the following technical solution: a ceramic high-efficiency reactor, comprising a shell, an inlet and outlet fixedly connected to the middle end of the lower side of the shell, and a first motor fixedly connected to the middle end of the upper side of the shell, a stirring rod fixedly connected to the output shaft of the first motor, and the lower end of the stirring rod penetrates the shell and is inserted into the shell, a stirring blade is fixedly connected to the outer side of the lower end of the stirring rod, and a transmission assembly is fixedly connected to the outer side of the upper end of the first motor, and a scraping assembly is fixedly connected to the lower side of the transmission assembly.

[0007] As a preferred embodiment of the above technical solution, a shield is provided on the outside of one end of the shell, and a power component is fixedly connected to the upper end of the shield, a support component is fixedly connected to the outside of one end of the power component, and a bracket is fixedly connected to the side of the shield close to the shell.

[0008] As a preferred embodiment of the above technical solution, the transmission assembly includes a first gear fixedly connected to the outer side of the upper end of the first motor, and a plurality of second gears are meshed with the outer end of the first gear, the upper side of the second gear is rotatably connected to the ring, and fixed blocks are fixedly connected at both ends of the upper side of the ring, and the upper side of the fixed block is fixedly connected to the inner side of the outer shell.

[0009] As a preferred embodiment of the above technical solution, the scraping assembly includes a rotating rod fixedly connected to the middle end of the lower side of the second gear, and the outer side of the upper end of the rotating rod passes through the baffle, the outer side of the baffle is fixed on the inner side of the outer shell, and the outer side of the lower end of the rotating rod is fixedly connected to a latex scraper.

[0010] As a preferred embodiment of the above technical solution, the power assembly includes a second motor fixedly connected to the upper side of the shield, and the output shaft of the second motor is fixedly connected to a first bevel gear, and the outer side of the first bevel gear is inserted into the shield.

[0011] As a preferred embodiment of the above technical solution, the support assembly includes a second bevel gear meshed with the outer side of the lower end of the first bevel gear, and the middle end of the second bevel gear away from the first bevel gear is fixedly connected to the first positioning rod, the middle end of the first positioning rod passes through the shield and the bracket, and the side of the first positioning rod away from the second bevel gear is fixed to the middle end of the outer side of the outer shell, the middle end of the side of the outer shell away from the first positioning rod is fixedly connected to the second positioning rod, and the side of the second positioning rod away from the outer shell is rotatably connected to the bracket.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The ceramic high-efficiency reactor is characterized in that when the materials are stirred and mixed, the output shaft of the first motor drives the stirring rod, stirring blades and transmission component to operate after the transmission component is started, and the scraping component is synchronously driven to operate after the transmission component is operated. The operation of the scraping component is used to automatically clean the inner wall of the shell, so that the reactor can stir and mix the materials while reducing the materials attached to the inner side of the shell. At a later stage, clean water can be injected, and the scraping material and clean water can be used to automatically clean the inner wall of the shell. At the same time, the operation of the scraping material can also assist the stirring blade to stir and mix the materials, thereby improving the mixing efficiency.

[0014] This is a ceramic high-efficiency reactor. When the reactor is stirring and mixing materials, the power component can be started. After the power component is running, the outer shell is driven to rotate through the support component, so that the material in the outer shell can be turned over as a whole, thereby preventing part of the material from sinking to the bottom and causing uneven mixing, thereby further improving the mixing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural diagram of a ceramic high-efficiency reactor;

[0016] Figure 2 This is a schematic diagram of the front cross-sectional structure of a ceramic high-efficiency reactor;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of a ceramic high-efficiency reactor when viewed from above;

[0018] Figure 4 for Figure 2 A magnified schematic diagram of the structure in the middle.

[0019] In the figure: 1. Housing; 11. Inlet and outlet; 12. First motor; 13. Stirring rod; 14. Stirring blade; 2. First gear; 21. Second gear; 22. Ring; 23. Fixed block; 3. Rotating rod; 31. Baffle; 32. Latex scraper; 4. Bracket; 5. Shield; 51. Second motor; 52. First bevel gear; 53. Second bevel gear; 54. First positioning rod; 55. Second positioning rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0021] like Figure 1-4 As shown, the utility model provides a technical solution: a ceramic high-efficiency reactor, comprising a shell 1, an inlet and outlet 11 is fixedly connected to the middle end of the lower side of the shell 1, and a first motor 12 is fixedly connected to the middle end of the upper side of the shell 1, the output shaft of the first motor 12 is fixedly connected to a stirring rod 13, and the lower end of the stirring rod 13 passes through the shell 1 and is inserted into the shell 1, the outer side of the lower end of the stirring rod 13 is fixedly connected to a stirring blade 14, and the outer side of the upper end of the first motor 12 is fixedly connected to a transmission assembly, and the lower side of the transmission assembly is fixedly connected to a scraping assembly. When the materials are stirred and mixed, After the first motor 12 is started, the output shaft drives the stirring rod 13, the stirring blade 14 and the transmission component to operate. After the transmission component is in operation, the scraping component is driven to operate synchronously. The operation of the scraping component is used to automatically clean the inner wall of the shell 1, which is convenient for the reactor to stir and mix the materials while reducing the materials attached to the inner side of the shell 1. Later, clean water can be injected, and the scraping material and clean water can be used to automatically clean the inner wall of the shell 1. At the same time, the operation of the scraping material can also assist the stirring blade 14 to stir and mix the materials, thereby improving the mixing efficiency.

[0022] like Figure 1-2 As shown, a shield 5 is provided on the outside of one end of the shell 1, and a power component is fixedly connected to the upper end of the shield 5, a support component is fixedly connected to the outside of one end of the power component, and a bracket 4 is fixedly connected to the side of the shield 5 close to the shell 1. When the reactor stirs and mixes the materials, the power component can be started. After the power component is running, the shell 1 is driven to rotate through the support component, so that the material in the shell 1 can be turned over as a whole, thereby preventing uneven mixing after part of the material sinks to the bottom, and further improving the mixing efficiency.

[0023] like Figure 2 and Figure 4As shown, the transmission assembly includes a first gear 2 fixedly connected to the outer side of the upper end of the first motor 12, and a plurality of second gears 21 are meshed with the outer end of the first gear 2. The upper side of the second gear 21 is rotatably connected to the ring 22, and the two ends of the upper side of the ring 22 are fixedly connected to the fixed blocks 23. The upper side of the fixed block 23 is fixedly connected to the inner side of the outer shell 1. By arranging the first gear 2, the second gear 21, the ring 22 and the fixed block 23, it is convenient to transmit the power of the stirring rod 13, thereby driving the scraping assembly to operate.

[0024] like Figure 2-4 As shown, the scraping assembly includes a rotating rod 3 fixedly connected to the middle end of the lower side of the second gear 21, and the outer side of the upper end of the rotating rod 3 passes through the transfer connection in the baffle 31, the outer side of the baffle 31 is fixed on the inner side of the outer shell 1, and the outer side of the lower end of the rotating rod 3 is fixedly connected with a latex scraper 32. By arranging the rotating rod 3, the baffle 31 and the latex scraper 32, it is convenient to clean and scrape the inner wall of the outer shell 1.

[0025] like Figure 2 As shown, the power assembly includes a second motor 51 fixedly connected to the upper side of the shield 5, and the output shaft of the second motor 51 is fixedly connected to the first bevel gear 52, and the outer side of the first bevel gear 52 is inserted into the shield 5. By setting the second motor 51 and the first bevel gear 52, it is convenient to provide power output.

[0026] like Figure 2 As shown, the supporting assembly includes a second bevel gear 53 meshed with the outer side of the lower end of the first bevel gear 52, and the middle end of the second bevel gear 53 away from the first bevel gear 52 is fixedly connected to a first positioning rod 54, the middle end of the first positioning rod 54 passes through the shield 5 and the bracket 4, and the side of the first positioning rod 54 away from the second bevel gear 53 is fixed to the middle end of the outer side of the shell 1, the middle end of the side of the shell 1 away from the first positioning rod 54 is fixedly connected to a second positioning rod 55, and the second positioning rod 55 is rotatably connected to the bracket 4 away from the side of the shell 1. By arranging the second bevel gear 53, the first positioning rod 54 and the second positioning rod 55, it is convenient to drive the shell 1 to rotate, thereby assisting material mixing.

[0027] Working principle: When using a reactor to mix materials, first inject the materials into the shell 1 through the inlet and outlet 11, then close the inlet and outlet 11, and then start the first motor 12. After the first motor 12 is started, the output shaft drives the stirring rod 13 and the stirring blade 14 to rotate. After the stirring blade 14 rotates, the material is stirred and mixed. After the stirring rod 13 rotates, it synchronously drives the first gear 2 to rotate. After the first gear 2 rotates, it engages with multiple groups of second gears 21, so that the multiple groups of second gears 21 drive the rotating rod 3 to rotate under the limit of the ring 22 and the fixed block 23. After the rotating rod 3 rotates, it drives the baffle 31 to rotate under the limit of the baffle 31. After the baffle 31 rotates, it cleans the inner wall of the shell 1. At the same time, the rotation of the baffle 31 is used to assist the stirring blade 14 to stir and mix the materials. After the material is stirred for a period of time, the second After the motor 51 and the second motor 51 are started, the output shaft drives the first bevel gear 52 to rotate. After the first bevel gear 52 rotates, it drives the second bevel gear 53 and the first positioning rod 54 to rotate by engaging with the second bevel gear 53. After the first positioning rod 54 rotates, it drives the shell 1 to rotate with the assistance of the second positioning rod 55 and the bracket 4. When the shell 1 rotates 180°, the second motor 51 is turned off. At this time, the inlet and outlet 11 is facing downward, and the material inside the shell 1 is turned upside down and continues to be stirred and mixed. When the material mixing is completed, the inlet and outlet 11 can be opened to discharge the mixed material, and then the second motor 51 is started to flip the inlet and outlet 11 to the upper end, and then clean water is injected, and the inner wall of the shell 1 can be cleaned by the rotation of the stirring blade 14 and the latex scraper 32 in combination with the clean water.

[0028] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same.

Claims

1. A ceramic high-efficiency reactor, comprising a housing (1), characterized in that: The middle end of the lower side of the housing (1) is fixedly connected to an inlet and outlet (11), and the middle end of the upper side of the housing (1) is fixedly connected to a first motor (12), the output shaft of the first motor (12) is fixedly connected to a stirring rod (13), and the lower end of the stirring rod (13) passes through the housing (1) and is inserted into the housing (1), the outer side of the lower end of the stirring rod (13) is fixedly connected to a stirring blade (14), and the outer side of the upper end of the first motor (12) is fixedly connected to a transmission assembly, the lower side of the transmission assembly is fixedly connected to a scraping assembly, and the transmission assembly includes a first gear (2) fixedly connected to the outer side of the upper end of the first motor (12). ), and the outer end of the first gear (2) is meshed with a plurality of second gears (21), the upper side of the second gear (21) is rotatably connected to the ring (22), and the two ends of the upper side of the ring (22) are fixedly connected to fixed blocks (23), the upper side of the fixed block (23) is fixedly connected to the inner side of the shell (1), the scraping assembly includes a rotating rod (3) fixedly connected to the middle end of the lower side of the second gear (21), and the outer side of the upper end of the rotating rod (3) passes through and is connected to the baffle (31), the outer side of the baffle (31) is fixed on the inner side of the shell (1), and the outer side of the lower end of the rotating rod (3) is fixedly connected to a latex scraper (32).

2. A ceramic high-efficiency reactor according to claim 1, characterized in that: A shield (5) is provided on the outside of one end of the housing (1), and a power assembly is fixedly connected to the upper end of the shield (5), a support assembly is fixedly connected to the outside of one end of the power assembly, and a bracket (4) is fixedly connected to the side of the shield (5) close to the housing (1).

3. A ceramic high-efficiency reactor according to claim 2, characterized in that: The power assembly comprises a second motor (51) fixedly connected to the upper side of the shield (5), and the output shaft of the second motor (51) is fixedly connected to a first bevel gear (52), and the outer side of the first bevel gear (52) is inserted into the shield (5).

4. The ceramic high-efficiency reactor according to claim 3, characterized in that: The support assembly includes a second bevel gear (53) meshed with the outer side of the lower end of the first bevel gear (52), and a first positioning rod (54) is fixedly connected to the middle end of the side of the second bevel gear (53) away from the first bevel gear (52), the middle end of the first positioning rod (54) passes through the shield (5) and the bracket (4), and the side of the first positioning rod (54) away from the second bevel gear (53) is fixed to the middle end of the outer side of the housing (1), the middle end of the side of the housing (1) away from the first positioning rod (54) is fixedly connected to the second positioning rod (55), and the side of the second positioning rod (55) away from the housing (1) is rotatably connected to the bracket (4).