Self-cleaning permanent magnet cylinder
Through the design of the self-cleaning permanent magnet cylinder, the scraper automatically cleans the impurities in the inner wall, solving the problem of time-consuming and inefficient manual cleaning of traditional permanent magnet cylinders, achieving efficient and safe automatic iron removal effect.
Patent Information
- Application Number
- CN202421748889.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-07-23
AI Technical Summary
Traditional permanent magnet cylinders need to be manually cleaned after adsorbing ferromagnetic impurities, which is time-consuming and inefficient, increasing labor costs and posing safety risks.
A self-cleaning permanent magnet cylinder is designed, including a cylinder, a cleaning set and a transmission device. The inner wall is automatically cleaned by a scraper, and the scraper is driven by the motor to remove adsorbed impurities, and the electromagnetic field efficiency of the electromagnet is maintained with high efficiency iron removal performance.
It realizes automated cleaning, reduces manual operations, improves production efficiency, reduces safety risks, and improves iron removal effect and cleanliness.
Smart Images

Figure CN223264003U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feed screening equipment, in particular to a self-cleaning permanent magnetic cylinder. Background Art
[0002] Permanent magnetic drums, a type of permanent magnetic iron remover, are widely used in various industries. In the feed processing industry, common impurities include magnetic materials such as iron filings, nails, and iron blocks. Traditional permanent magnetic drums, after absorbing ferromagnetic impurities, typically require manual cleaning, a time-consuming and inefficient process. Cleaning the magnets requires opening the drum door, allowing the magnets to rotate outside the drum and clean the surface of the iron debris. This limits production efficiency and increases labor costs. Furthermore, manual cleaning carries safety risks. Therefore, it is necessary to develop a new self-cleaning permanent magnetic drum to address the problems of the existing technology. Utility Model Content
[0003] In order to solve the problems raised in the above background technology, the purpose of the present utility model is to provide a self-cleaning permanent magnetic cylinder.
[0004] In order to achieve the above purpose, the technical solutions adopted by the present utility model are as follows:
[0005] A self-cleaning permanent magnet cylinder comprises a cylinder body and a cleaning kit, wherein the cylinder body comprises an inner cylinder and an outer cylinder, a spiral plate is arranged inside the inner cylinder along the central axis; a spiral shaft is arranged in the center of the spiral plate, a transmission device is connected above the spiral shaft, a circle of electromagnets is arranged around the inner cylinder, the electromagnets are in close contact with the outer wall of the inner cylinder, the electromagnets are connected to a power supply, and the motor and the power supply are both located between the inner cylinder and the outer cylinder, the cleaning kit comprises a fixed ring, a fixed rod, a scraper and a rotating shaft, the rotating shaft is sleeved on the spiral shaft, one end of the fixed rod is connected to the rotating shaft, and the other end is connected to the scraper, the scraper is in close contact with the inner wall of the inner cylinder, and the fixed ring is connected to the outside of the fixed rod.
[0006] Furthermore, an inspection door is hinged on the side wall of the outer cylinder, through which the permanent magnet cylinder can be easily inspected and replaced.
[0007] Furthermore, the upper opening of the cylinder is the feed opening, and the bottom opening is the discharge opening.
[0008] Furthermore, the rotating shaft and the spiral rod of the cleaning kit are magnetically connected, and the connection can be manually controlled when needed. When the machine is working, the scraper does not operate; when cleaning is required, the discharge port is opened to connect the rotating shaft to the spiral rod, and the motor is turned on to drive the scraper to clean the surface of the inner cylinder.
[0009] Furthermore, the transmission device includes a bearing, a bearing outer ring, a belt and a motor, the bearings are respectively connected to the connecting rod and the screw shaft of the motor, the bearing outer ring is sleeved on the bearing, the belt is sleeved on the bearing outer rings on both sides, the shell wraps the bearing, the bearing outer ring and the belt, and the motor is located between the inner cylinder and the outer cylinder.
[0010] Furthermore, a support plate is provided between the inner cylinder and the outer cylinder near the bottom of the cylinder for supporting the electromagnet.
[0011] Furthermore, the feed port and the discharge port are provided with nut holes.
[0012] Furthermore, the scraper of the cleaning kit is spiral-shaped, and the spiral design enables the scraper to distribute the scraping pressure more evenly when rotating, thereby reducing damage to the surface being cleaned, and reducing blockage and maintenance requirements.
[0013] Compared with the prior art, the technical progress achieved by this utility model is:
[0014] This utility model uses a scraper to scrape and clean waste from the inner wall of the permanent magnet drum, reducing labor costs and operational complexity, making it safe and convenient. By reducing manual contact with high-speed equipment components, the self-cleaning permanent magnet drum reduces workplace safety risks. At the same time, the magnetic field efficiency of the electromagnet can continuously maintain high iron removal performance, improving the cleanliness of the feed. This utility model uses a scraper to scrape and clean waste from the inner wall of the permanent magnet drum, improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0016] In the attached figure:
[0017] Figure 1 A schematic structural diagram of a self-cleaning permanent magnet cylinder provided by an embodiment of the present utility model;
[0018] Figure 2 A schematic diagram of a cleaning kit for a self-cleaning permanent magnetic cylinder provided in an embodiment of the present utility model;
[0019] Figure 3 A schematic diagram of a transmission device for a self-cleaning permanent magnet cylinder provided in an embodiment of the present utility model;
[0020] Figure 4 A bottom view of a self-cleaning permanent magnet cylinder provided by an embodiment of the present utility model;
[0021] Figure 5 A top view of a self-cleaning permanent magnet cylinder provided in an embodiment of the present utility model.
[0022] In the picture:
[0023] 01-inner cylinder, 02-outer cylinder, 03-spiral plate; 04-spiral shaft; 05-electromagnet; 06-power supply; 07-fixing ring; 08-fixing rod; 09-scraper; 10-rotating shaft; 11-inspection door; 12-feed port; 13-discharge port; 14-connecting rod; 15-bearing; 16-bearing outer ring; 17-belt; 18-motor; 19-support plate; 20-nut hole; 21-housing. DETAILED DESCRIPTION
[0024] The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments. The following embodiments of the present invention will be described in conjunction with the accompanying drawings.
[0025] like Figure 1 、 Figure 2 As shown, an embodiment of the present invention provides a self-cleaning permanent magnet cylinder, including a cylinder body and a cleaning kit, wherein the cylinder body includes an inner cylinder 01 and an outer cylinder 02, and a spiral plate 03 is arranged inside the inner cylinder 01 along the central axis; a spiral shaft 04 is provided at the center of the spiral plate 03, and a transmission device is connected above the spiral shaft 04, and a circle of electromagnets 05 is provided around the inner cylinder 01, and the electromagnets 05 are close to the outer wall of the inner cylinder 01, and the electromagnets 05 are connected to the power supply 06, and the motor 18 and the power supply 06 are both located between the inner cylinder 01 and the outer cylinder 02, and the cleaning kit includes a fixed ring 07, a fixed rod 08, a scraper 09 and a rotating shaft 10, and the rotating shaft 10 is sleeved on the spiral shaft 10, one end of the fixed rod 08 is connected to the rotating shaft 10, and the other end is connected to the scraper 09, and the scraper 09 is close to the inner wall of the inner cylinder 01, and the fixed ring 07 is connected to the outside of the fixed rod 08.
[0026] As a preferred structure, Figure 1 As shown, the side wall of the outer cylinder 02 is hinged with an inspection door 11. The design of the inspection door 11 generally takes ergonomics into consideration so that the operator can easily open and close it. The inspection door 11 facilitates the inspection and replacement of the permanent magnet cylinder.
[0027] In a specific embodiment of the present invention, Figure 1 As shown, the upper opening of the cylinder is the feed port 12, and the bottom opening is the discharge port 13. After the feed enters the feed port 12, it enters the spiral plate 03 and is driven by the spiral plate 03 to fully contact the magnetic field in the inner cylinder 01, thereby improving the iron removal effect.
[0028] During specific assembly, the rotating shaft 10 of the cleaning kit is magnetically connected to the spiral rod, and the connection can be manually controlled when necessary. When the machine is working, the scraper 09 does not operate; when cleaning is required, the discharge port 13 is opened to connect the rotating shaft 10 to the spiral rod, and the motor 18 is turned on to drive the scraper 09 to clean the surface of the inner cylinder 01.
[0029] like Figure 3 As shown, the transmission device includes a bearing 15, a bearing outer ring 16, a belt 17 and a motor 18. The bearing 15 is respectively connected to the connecting rod 14 and the screw shaft 04 of the motor 18. The bearing outer ring 16 is sleeved on the bearing 15. The belt 17 is sleeved on the bearing outer rings 16 on both sides. The housing 21 wraps the bearing 15, the bearing outer ring 16 and the belt 17. The motor 18 is located between the inner cylinder 01 and the outer cylinder 02.
[0030] In a specific embodiment of the present invention, Figure 1 、 Figure 4 and Figure 5 As shown, a support plate 19 is provided between the inner cylinder 01 and the outer cylinder 02 near the bottom of the cylinder for supporting the electromagnet 05 , and nut holes 20 are provided at the feed port 12 and the discharge port 13 .
[0031] In a specific embodiment of the present invention, Figure 1 、 Figure 3 As shown, the scraper 09 of the cleaning kit is spiral-shaped. The spiral design enables the scraper 09 to distribute the scraping pressure more evenly when rotating, thereby reducing damage to the surface being cleaned, and reducing blockage and maintenance requirements.
[0032] The self-cleaning procedure of the above-mentioned self-cleaning permanent magnetic cylinder is as follows:
[0033] Step 1: First, wait for all the feed to pass through the permanent magnet cylinder, then turn off the motor 18 in the permanent magnet cylinder and keep the power supply 06 turned on.
[0034] Step 2: Connect the waste collection device below the permanent magnet cylinder and activate the rotating shaft 10 of the cleaning kit to connect it with the spiral shaft 04.
[0035] Step 3: Start the motor 18 of the permanent magnetic drum, turn off the power supply 06 of the internal electromagnetic field, and the motor 18 drives the scraper 09 in the cleaning kit to clean the inner drum 01.
[0036] In summary, the cleaning device of the present invention can comprehensively clean the equipment, reducing manual operation and saving manpower and material resources. The self-cleaning function reduces the need for manual cleaning, saving time and improving overall operational efficiency. Automated cleaning reduces the possibility of operators coming into contact with hazardous areas, improving workplace safety. This technology provides a self-cleaning permanent magnetic cylinder that can quickly and automatically remove impurities adsorbed on the cylinder, thereby improving production efficiency, reducing manual intervention, and enhancing iron removal effectiveness.
[0037] In the description of the present invention, it should be understood that the terms "up", "down", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed or operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0038] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features.
[0039] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A self-cleaning permanent magnet cylinder, characterized in that: It includes a cylinder body and a cleaning kit, the cylinder body includes an inner cylinder and an outer cylinder, a spiral plate is arranged along the central axis inside the inner cylinder; a spiral shaft is provided in the center of the spiral plate, and a transmission device is connected above the spiral shaft. A circle of electromagnets is provided around the inner cylinder, and the electromagnets are close to the outer wall of the inner cylinder. The electromagnets are connected to a power supply, and the power supply is located between the inner cylinder and the outer cylinder. The cleaning kit includes a fixed ring, a fixed rod, a scraper and a rotating shaft, and the rotating shaft is sleeved on the spiral shaft. One end of the fixed rod is connected to the rotating shaft, and the other end is connected to the scraper. The scraper is close to the inner wall of the inner cylinder, and the fixed ring is connected to the outside of the fixed rod.
2. The self-cleaning permanent magnetic cylinder according to claim 1, characterized in that: The side wall of the outer cylinder is hinged with an inspection door, through which the permanent magnet cylinder can be easily inspected and replaced.
3. The self-cleaning permanent magnetic cylinder according to claim 1, characterized in that: The upper opening of the cylinder is the feed opening, and the bottom opening is the discharge opening.
4. The self-cleaning permanent magnetic cylinder according to claim 3, characterized in that: The rotating shaft and the spiral rod of the cleaning kit are magnetically connected, and the connection can be manually controlled when necessary.
5. The self-cleaning permanent magnetic cylinder according to claim 1, characterized in that: The transmission device includes a bearing, a bearing outer ring, a belt, a housing and a motor. The bearing is respectively connected to the connecting rod and the screw shaft of the motor. The bearing outer ring is sleeved on the bearing, and the belt is sleeved on the bearing outer rings on both sides. The housing wraps the bearing, the bearing outer ring and the belt. The motor is located between the inner cylinder and the outer cylinder.
6. The self-cleaning permanent magnetic cylinder according to claim 2, characterized in that: A support plate is provided between the inner cylinder and the outer cylinder near the bottom of the cylinder.
7. The self-cleaning permanent magnetic cylinder according to claim 3, characterized in that: The feed port and the discharge port are provided with nut holes.
8. The self-cleaning permanent magnetic cylinder according to claim 1, characterized in that: The scraper is spiral-shaped.