Guide rail cleaning machine

Through the automatic control of the conveying mechanism and bristle brushing combined with the spray head and laser sensor, the problems of uneven cleaning of the guide rails and environmental pollution are solved, and efficient and environmentally friendly guide rail cleaning effect is achieved.

CN223264344UActive Publication Date: 2025-08-26山东台稳精密机械有限公司
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Patent Information

Application Number
CN202422248738.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-26
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing guide rail cleaning methods have problems such as environmental pollution, uneven cleaning effects, and difficulty in cleaning impurities in damaged guide rail surfaces and installation holes, and low manual cleaning efficiency and high cost.

Method used

The conveying mechanism is used to drive the guide rails to move, and the bristles on the outer plate brush the surface of the guide rails. The drum extends into the through holes through the lifting plate to brush. The cleaning process is automatically controlled by the spray head and laser sensor to achieve uniform cleaning.

Benefits of technology

It improves the cleaning effect, reduces environmental pollution, improves cleaning efficiency, reduces manual participation, and ensures the cleanliness of the guide rail surface and through holes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a guide rail cleaning machine which comprises an outer shell frame and a conveying mechanism used for conveying a guide rail to penetrate through the outer shell frame, a cleaning mechanism and an auxiliary cleaning mechanism are arranged in the outer shell frame, the cleaning mechanism comprises an outer plate arranged on the guide rail in a sleeving mode, bristles are arranged on the inner side of the outer plate, and a plurality of water leakage openings are formed in the outer plate; a spraying head is arranged in the shell frame; the auxiliary cleaning mechanism comprises a rotating drum and a driver which are located on the guide rail through hole, bristles are arranged on the rotating drum, the rotating drum is connected with the output end of the driver, and the driver is connected with a lifting plate. The guide rail is moved in the shell frame through the conveying mechanism, the guide rail is brushed through the bristles on the outer plate, cleaning is uniform, the rotary drum extends into the through hole through the lifting plate, the interior of the through hole is brushed through the bristles, the cleaning effect is improved, water sprayed out of the spraying head is evenly sprayed to the surface of the guide rail through the water leakage opening in the outer plate, operation is conducted in the shell frame, and environmental pollution is reduced; the overall efficiency is high, and manual participation is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of guide rail production and manufacturing, in particular to a guide rail cleaning machine. Background Art

[0002] Guide rails are important components in mechanical equipment. During the production process of guide rails, they need to be cut, polished and other processing operations. After the operation, there will be impurities such as cutting fluid and dust on their surface and in their mounting holes. If they are not cleaned in time, it will not only pollute the production environment, but also directly affect the operating accuracy and life of the equipment.

[0003] In the prior art, the guide rail cleaning methods for removing cutting fluid and dust from the guide rail surface mostly use chemical solvents or high-pressure water guns. These methods have problems of environmental pollution and uneven cleaning effect. They also damage the guide rail surface. It is particularly difficult to clean impurities in the mounting holes. Moreover, if manual cleaning is used, it will cause low efficiency and high cost. Utility Model Content

[0004] The present invention aims to overcome the shortcomings of the prior art and provides a guide rail cleaning machine. The guide rail is moved within the outer frame by a conveying mechanism, and the bristles on the outer plate scrub the guide rail for uniform cleaning. The rotating drum extends into the through hole through the lifting plate, and the bristles scrub the inside of the through hole, thereby improving the cleaning effect.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a guide rail cleaning machine, comprising an outer shell frame and a conveying mechanism for conveying the guide rail through the outer shell frame, a cleaning mechanism and an auxiliary cleaning mechanism are provided in the outer shell frame, the cleaning mechanism comprises an outer plate sleeved on the guide rail, bristles are provided on the inner side of the outer plate, and a plurality of water leakage holes are provided on the outer plate; a spray head is provided in the outer shell frame; the auxiliary cleaning mechanism comprises a rotating drum and a driver located on the through hole of the guide rail, the rotating drum is provided with bristles, the rotating drum is connected to the output end of the driver, and the driver is connected to a lifting plate.

[0006] Preferably, the cleaning mechanism further includes a slide rail and a slider, the slide rail is arranged along the length direction of the guide rail, the slider is slidably arranged on the slide rail and is connected to the outer plate, and the slider is driven to move by a reciprocating movement mechanism.

[0007] Preferably, the reciprocating mechanism includes a connecting rod, a rotating arm and a driving motor, one end of the connecting rod is connected to the slider, and the other end is connected to the rotating arm, and the rotating arm is vertically fixedly connected to the output end of the driving motor.

[0008] Preferably, the rotating drum is hollow and has a glass cover at the bottom. A laser transmitter is provided in the rotating drum, and a laser receiver is provided below the conveying mechanism corresponding to the laser transmitter.

[0009] Preferably, the conveying mechanism includes a support roller frame located below the guide rail and a driving roller located above the guide rail.

[0010] Preferably, the present invention further includes limit baffles located on both sides of the guide rail.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] (1) The guide rail is moved in the outer shell through the conveying mechanism, and the brush on the outer plate brushes the guide rail to clean it evenly. The rotating drum extends into the through hole through the lifting plate, and the brush brushes the inside of the through hole, thereby improving the cleaning effect. The water leakage on the outer plate evenly sprinkles the water sprayed from the sprinkler head on the surface of the guide rail. Operating in the outer shell reduces environmental pollution, has high overall efficiency, and reduces manual participation.

[0013] (2) The reciprocating mechanism moves the slider back and forth on the slide rail, driving the outer plate to do reciprocating motion to improve the cleaning effect.

[0014] (3) When the through hole of the guide rail reaches the laser transmitter, the laser emitted by the laser transmitter passes through the through hole and is received by the laser receiver. At this time, the conveying mechanism stops moving, and the lifting plate descends to place the rotating drum into the through hole for brushing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a side sectional view of the utility model;

[0016] Figure 2 for Figure 1 An enlarged view of the cleaning mechanism;

[0017] Figure 3 It is a three-dimensional schematic diagram of the outer plate;

[0018] Figure 4 for Figure 1 An enlarged view of the auxiliary cleaning mechanism;

[0019] Figure 5 This is a cross-sectional view of the drum.

[0020] Description of reference numerals:

[0021] 1-shell frame, 11-sprinkler head;

[0022] 2- conveying mechanism, 21- supporting roller frame, 22- driving roller;

[0023] 3-cleaning mechanism, 31-outer plate, 311-leakage port, 32-slide rail, 33-slider, 34-connecting rod,

[0024] 35-rotating arm, 36-driving motor;

[0025] 4- auxiliary cleaning mechanism, 41- rotating drum, 42- driver, 43- lifting plate, 44- glass cover;

[0026] 51-laser transmitter, 52-laser receiver;

[0027] 6-Limit baffle. DETAILED DESCRIPTION

[0028] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0030] Example

[0031] The following is combined with Figure 1-5 The utility model is further described as follows. Figure 1 、 3 As shown in Figure 4, a guide rail cleaning machine includes an outer shell frame 1 and a conveying mechanism 2 for conveying the guide rail through the outer shell frame 1, a cleaning mechanism 3 and an auxiliary cleaning mechanism 4 are provided in the outer shell frame 1, the cleaning mechanism 3 includes an outer plate 31 which is sleeved on the guide rail, bristles are provided on the inner side of the outer plate 31, and a plurality of water leakage holes 311 are provided on the outer plate 31; a spray head 11 is provided in the outer shell frame 1; the auxiliary cleaning mechanism 4 includes a rotating drum 41 and a driver 42 located on the through hole of the guide rail, bristles are provided on the rotating drum 41, the rotating drum 41 is connected to the output end of the driver 42, and the driver 42 is connected to a lifting plate 43.

[0032] The guide rail is moved in the outer shell frame 1 through the conveying mechanism 2, and the bristles on the outer plate 31 brush the guide rail for uniform cleaning. The rotating drum 41 extends into the through hole through the lifting plate 43, and the bristles brush the inside of the through hole, thereby improving the cleaning effect. The water leakage port 311 on the outer plate 31 evenly sprinkles the water sprayed by the sprinkler head 11 on the surface of the guide rail. Operation in the outer shell frame 1 reduces environmental pollution, has high overall efficiency, and reduces manual participation.

[0033] like Figure 2 As shown, the cleaning mechanism 3 also includes a slide rail 32 and a slider 33. The slide rail 32 is arranged along the length of the guide rail. The slider 33 is slidably arranged on the slide rail 32 and connected to the outer plate 31. The slider 33 is driven to move by a reciprocating mechanism. The reciprocating mechanism includes a connecting rod 34, a rotating arm 35 and a drive motor 36. One end of the connecting rod 34 is connected to the slider 33, and the other end is connected to the rotating arm 35. The rotating arm 35 is vertically fixedly connected to the output end of the drive motor 36.

[0034] The reciprocating mechanism moves the slider 33 back and forth on the slide rail 32, driving the outer plate 31 to do reciprocating motion, thereby improving the cleaning effect.

[0035] like Figure 1 、 4 As shown in FIG5 , the rotating drum 41 is hollow and has a glass cover 44 at the bottom. A laser emitter 51 is provided in the rotating drum 41 , and a laser receiver 52 is provided below the conveying mechanism 2 corresponding to the laser emitter 51 .

[0036] When the through hole of the guide rail reaches the laser emitter 51, the laser emitted by the laser emitter 51 passes through the through hole and is received by the laser receiver 52. At this time, the conveying mechanism 2 stops moving, and the lifting plate 43 descends to place the rotating drum 41 into the through hole for brushing.

[0037] like Figure 1 As shown, the conveying mechanism 2 includes a support roller frame 21 located below the guide rail and a driving roller 22 located above the guide rail.

[0038] like Figure 1 As shown, the present invention further includes limit baffles 6 located on both sides of the guide rail.

[0039] In the description of this utility model, the terms "upper," "lower," "front," "back," "left," "right," "top," "bottom," "vertical," "horizontal," and the like, indicating positions or locations, are based on the positions or locations shown in the accompanying drawings and are intended solely for the purpose of describing the utility model. They do not require that the utility model be constructed or operated in a specific position and are therefore not to be construed as limiting the utility model. The terms "connected" and "connected" in this utility model should be understood broadly, for example, to mean connected or detachably connected; directly connected or indirectly connected via an intermediate component. Those skilled in the art will understand the specific meanings of the above terms in specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A guide rail cleaning machine, characterized in that: The invention comprises an outer shell frame (1) and a conveying mechanism (2) for conveying a guide rail through the outer shell frame (1); a cleaning mechanism (3) and an auxiliary cleaning mechanism (4) are provided in the outer shell frame (1); the cleaning mechanism (3) comprises an outer plate (31) sleeved on the guide rail, bristles are provided on the inner side of the outer plate (31), and a plurality of water leakage holes (311) are provided on the outer plate (31); a spray head (11) is provided in the outer shell frame (1); The auxiliary cleaning mechanism (4) comprises a rotating drum (41) and a driver (42) located on the guide rail through hole, wherein the rotating drum (41) is provided with bristles, the rotating drum (41) is connected to the output end of the driver (42), and the driver (42) is connected to a lifting plate (43).

2. A guide rail cleaning machine according to claim 1, characterized in that: The cleaning mechanism (3) further comprises a slide rail (32) and a slider (33), wherein the slide rail (32) is arranged along the length direction of the guide rail, and the slider (33) is slidably arranged on the slide rail (32) and connected to the outer plate (31), and the slider (33) is driven to move by a reciprocating movement mechanism.

3. A guide rail cleaning machine according to claim 2, characterized in that: The reciprocating mechanism comprises a connecting rod (34), a rotating arm (35) and a driving motor (36). One end of the connecting rod (34) is connected to the slider (33), and the other end is connected to the rotating arm (35). The rotating arm (35) is vertically fixedly connected to the output end of the driving motor (36).

4. The guide rail cleaning machine according to claim 1, characterized in that: The rotating drum (41) is hollow and has a glass cover (44) at the bottom. A laser transmitter (51) is provided in the rotating drum (41). A laser receiver (52) is also provided below the conveying mechanism (2) corresponding to the laser transmitter (51).

5. The guide rail cleaning machine according to claim 1, characterized in that: The conveying mechanism (2) comprises a supporting roller frame (21) located below the guide rail and a driving roller (22) located above the guide rail.

6. The guide rail cleaning machine according to claim 1, characterized in that: It also includes limit baffles (6) located on both sides of the guide rail.