Strip production cleaning line structure
By setting up a backwash filter and a vacuum filter in the strip production cleaning line, a water circulation system is formed, which solves the problem of waste of water resources during copper tape cleaning, and realizes the recycling and environmental protection effect of water.
Patent Information
- Application Number
- CN202421820469.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-07-30
AI Technical Summary
In the prior art, fine impurities cannot be effectively removed during the cleaning process of copper tape, resulting in waste of water resources and degradation of the quality of the tape, and a lack of effective water resource recycling scheme.
A backwash filter and a vacuum filter are installed in the strip production cleaning line, and a water circulation system is formed through the pipeline and water pump to realize the water purification treatment after the cleaning box and grinding box, reduce impurity emissions, and realize the recycle of water.
The recycling of water resources has been achieved, the amount of water replenishment of tap water has been reduced, the production cost has been reduced, the water quality requirements of strip cleaning has been met, environmental pollution has been avoided, and environmental protection has been achieved.
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Figure CN223264416U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of strip production, and more specifically relates to a strip production cleaning line structure. Background Art
[0002] During the copper strip cleaning process, without affecting the surface cleaning quality of the copper strip, on the one hand, it is necessary to ensure that there is sufficient water in each brush box for continuous spraying, and at the same time, to avoid overflowing into the external wastewater pool as little as possible, so as to achieve a state of water use in the entire system to a certain extent as much as possible, with less overflow, water conservation and environmental protection. Currently, during the cleaning process, after the copper strip passes through the grinding box and the cleaning box, a lot of fine brush hairs and copper powder and other impurities will be cleaned out. These impurities are filtered through the non-woven fabric of the vacuum filter, which can remove most of the brush hairs. However, there are still finer impurities that cannot be cleaned. Directly draining this water will result in a waste of water resources. Directly using water with impurities for strip grinding and cleaning will affect the quality of the strip.
[0003] The prior art includes a technology entitled "An Ultrafiltration Membrane Air Blowing Backwashing Device for Reusing Glass Grinding Wastewater" and publication number "CN205796979U." This technology discloses an ultrafiltration membrane air blowing backwashing device for reusing glass grinding wastewater, comprising a raw water tank, a filter, an ultrafiltration assembly having an ultrafiltration membrane therein, and a produced water tank connected by pipelines. The ultrafiltration assembly is provided with at least one ultrafiltration assembly, and further comprises a compressed air charging device capable of charging compressed air into the ultrafiltration membrane assembly. The compressed air charging device is connected to the bottom end of the ultrafiltration assembly via a compressed air pipeline. The utility model provides a compressed air charging device to charge compressed air into the ultrafiltration assembly, purge the surface of the ultrafiltration membrane with compressed air, and then backwash the ultrafiltration membrane to quickly remove impurities on the ultrafiltration membrane, thereby extending the chemical cleaning cycle of the ultrafiltration membrane, improving the purification and filtration efficiency, and extending the service life of the ultrafiltration membrane. This increases the water production of wastewater reuse, reduces wastewater discharge, conserves water resources, and saves production costs. The device has a simple structure and is easy to implement, which is conducive to the popularization and application of the device. This technology does not involve the technical problems and technical solutions of this application. Utility Model Content
[0004] The technical problem to be solved by the utility model is: in view of the shortcomings of the existing technology, a simple structure is provided, which can conveniently and reliably purify the water in the cleaning box and the grinding box, meet the water quality requirements for recycling, reduce the process and cost of water treatment in the production line, improve the water treatment efficiency, save water resources, and realize an environmentally friendly strip production cleaning line structure.
[0005] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is:
[0006] The utility model is a strip production cleaning line structure, wherein a first clean water tank is located above a cleaning box, the first clean water tank is connected to the cleaning box through a first pipeline, the cleaning box is connected to a cold water buffer tank through a second pipeline, the cold water buffer tank is connected to a water inlet of a first backwash filter through a third pipeline, and a water outlet of the first backwash filter is connected to the first clean water tank.
[0007] The strip production cleaning line structure also includes a grinding box, a second clean water tank is located above the grinding box, the second clean water tank is connected to the grinding box through a fourth pipeline, the grinding box is connected to the cold water buffer tank through a fifth pipeline, the cold water buffer tank is connected to the water inlet of the second backwash filter through a sixth pipeline, and the water outlet of the second backwash filter is connected to the second clean water tank.
[0008] A first water pump is installed on the first pipeline, a first vacuum filter is installed on the second pipeline, and a second water pump is installed on the third pipeline.
[0009] The fourth pipeline is installed with a third water pump, the fifth pipeline is installed with a second vacuum filter, and the sixth pipeline is installed with a fourth water pump.
[0010] The strip production cleaning line structure further includes a first wastewater pool, and the pre-filtration cavity of the first backwash filter is connected to the first wastewater pool.
[0011] The strip production cleaning line structure further includes a second wastewater pool, and the pre-filtration cavity of the second backwash filter is connected to the second wastewater pool.
[0012] The post-filtration cavity of the first backwash filter is connected to the third pipeline through the first reflux pipeline.
[0013] The post-filtration cavity of the second backwash filter is connected to the sixth pipeline through the second reflux pipeline.
[0014] The cold water buffer tank is divided into a first cold water buffer chamber and a second cold water buffer chamber by a partition. The second pipeline is connected to the first cold water buffer chamber, and the fifth pipeline is connected to the second cold water buffer chamber. The upper part of the partition is an overflow channel.
[0015] The first clear water tank is connected to the first water replenishment pipeline, and the second clear water tank is connected to the second water replenishment pipeline.
[0016] The technical solution of this utility model is adopted, and the working principle and beneficial effects are as follows:
[0017] The strip production washing line structure disclosed herein comprises water treatment components, each corresponding to the washing tank and the grinding tank. These components purify the water from the strip processing tank and the grinding tank, respectively, achieving water recycling and conserving water resources. Furthermore, the treated water prevents environmental pollution caused by the discharge of impurity-laden water, thus promoting environmental protection. When the copper strip is being cleaned in the washing tank, water from a first clear water tank is delivered to the washing tank via a first pipeline. After rinsing the copper strip in the washing tank, the rinsed water is initially filtered by a first vacuum filter in a second pipeline before returning to the cold water buffer tank. The water from the cold water buffer tank is then pumped through a third pipeline to a first backflush filter, where it is filtered by the filter element of the first backflush filter, further filtering the water in the cold water buffer tank and producing even cleaner water. As the liquid level in the first backflush filter rises, the filtered water overflows into the first clear water tank (the first clean water tank) for storage. It is then supplied to the washing tank for spraying, and the sprayed water then returns to the cold water buffer tank, completing a complete water cycle. When the grinding box is cleaning the copper strip, water from the second clear water tank is sent to the grinding box via the fourth pipeline. After rinsing the copper strip in the grinding box, the used water is initially filtered through the second vacuum filter on the fifth pipeline before returning to the cold water buffer tank. The water from the cold water buffer tank is then pumped through the sixth pipeline to the second backflush filter. It is then filtered by the filter element of the second backflush filter, further filtering the water in the cold water buffer tank to produce even cleaner water. As the liquid level in the first backflush filter rises, the filtered water overflows into the second clear water tank (the first clean water tank) for storage. It is then supplied to the grinding box for spraying. The sprayed water then flows back to the cold water buffer tank, completing a water cycle. The structure of this utility model forms a water circulation system through a backwash filter, vacuum filter, water pump (boost pump, multi-stage centrifugal pump), spray tank, clean water tank, cold water buffer tank and other components. Through the effective control of each step, the impure water after strip cleaning can be purified and recycled, realizing water recycling and reducing the amount of tap water replenishment. This not only meets the water quality requirements of copper strip cleaning in strip production lines, but also realizes water resource reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The following is a brief description of the contents and symbols in the drawings of this specification:
[0019] Figure 1 This is a structural diagram of the strip production and cleaning line structure of the utility model;
[0020] The marks in the accompanying drawings are: 1. first clean water tank; 2. first pipeline; 3. cleaning tank; 4. second pipeline; 5. cold water buffer tank; 6. third pipeline; 7. first backwash filter; 8. grinding tank; 9. second clean water tank; 10. fourth pipeline; 11. fifth pipeline; 12. second backwash filter; 13. first water pump; 14. first vacuum filter; 15. second water pump; 16. sixth pipeline; 17. third water pump; 18. second vacuum filter; 19. fourth water pump; 20. first waste water tank; 21. second waste water tank; 22. first return pipeline; 23. second return pipeline; 24. partition; 25. first cold water buffer chamber; 26. second cold water buffer chamber; 27. overflow channel; 28. first water replenishment step water pipeline; 29. second water replenishment step water pipeline. DETAILED DESCRIPTION
[0021] The following is a detailed description of the embodiments of the present invention, such as the shapes, structures, positions and connections of the various components involved, the functions and working principles of the various components, etc., by referring to the accompanying drawings.
[0022] As attached Figure 1As shown, the present invention is a strip production cleaning line structure. A first clear water tank 1 is located above a cleaning tank 3. The first clear water tank 1 is connected to the cleaning tank 3 via a first pipeline 2. The cleaning tank 3 is connected to a cold water buffer tank 5 via a second pipeline 4. The cold water buffer tank 5 is connected to the water inlet of a first backwash filter 7 via a third pipeline 6. The water outlet of the first backwash filter 7 is connected to the first clear water tank 1. The strip production cleaning line structure also includes a grinding tank 8. A second clear water tank 9 is located above the grinding tank 8. The second clear water tank 9 is connected to the grinding tank 8 via a fourth pipeline 10. The grinding tank 8 is connected to the cold water buffer tank 5 via a fifth pipeline 11. The cold water buffer tank 5 is connected to the water inlet of a second backwash filter 12 via a sixth pipeline 16. The water outlet of the second backwash filter 12 is connected to the second clear water tank 9. This structure addresses the shortcomings of the prior art and provides an improved technical solution. During the structural configuration, water treatment components are provided corresponding to the cleaning tank 3 and the grinding tank 8. The cleaning tank 3 and grinding tank 8 are used to purify the water after strip processing, respectively, achieving water recycling and conserving water resources. Furthermore, the treated water prevents environmental pollution caused by the discharge of impurities, thus promoting environmental protection. When cleaning the copper strip, the cleaning tank draws water from the first clear water tank via a first pipeline. After rinsing the copper strip in the cleaning tank, the rinsed water is initially filtered by a first vacuum filter in a second pipeline before returning to the cold water buffer tank 5. The cold water buffer tank is then pumped via a third pipeline to the first backflush filter, where it is filtered through the filter element of the first backflush filter, further filtering the water in the cold water buffer tank and producing even cleaner water. As the liquid level in the first backflush filter rises, the filtered water overflows into the first clear water tank (the first clean water tank) for storage. It is then supplied to the cleaning tank for spraying, and the sprayed water then flows back to the cold water buffer tank, completing a complete water cycle. When the grinding box is cleaning the copper strip, water from the second clear water tank is sent to the grinding box via the fourth pipeline. After the grinding box rinses the copper strip, the used water is initially filtered through the second vacuum filter on the fifth pipeline and returned to the cold water buffer tank 5. The water from the cold water buffer tank is then pumped to the second backflush filter via the sixth pipeline. It is filtered by the filter element of the second backflush filter, achieving further filtration of the water in the cold water buffer tank and obtaining even cleaner water. As the liquid level in the first backflush filter rises, the filtered water from the second backflush filter overflows into the second clear water tank (the first clean water tank) for storage. It is then supplied to the grinding box for spraying. The sprayed water then flows back to the cold water buffer tank, thus completing a water cycle. The structure of the utility model forms a water circulation equipment pipeline through components such as a backwash filter, a vacuum filter, a water pump (boosting pump, multi-stage centrifugal pump), a spray box, a clean water tank (clean water tank), and a cold water buffer tank. Through the effective control of each step, the water with impurities after the strip cleaning can be purified, thereby realizing the recycling of water, reducing the amount of tap water replenishment, and lowering the cost of water use.The strip production cleaning line structure described in the utility model is simple in structure and can conveniently and reliably purify the water in the cleaning tank and grinding tank, meeting the water quality requirements for recycling, reducing the process and cost of water treatment in the production line, improving water treatment efficiency, saving water resources and achieving environmental protection.
[0023] A first water pump 13 is installed on the first pipeline 2, a first vacuum filter 14 is installed on the second pipeline 4, and a second water pump 15 is installed on the third pipeline 6. In the above structure, the first water pump is used to pump water from the first clean water tank into the cleaning tank, and the second water pump is used to pump water from the cold water buffer tank 5 to the first backwash filter 7, realizing water circulation pumping as needed.
[0024] A third water pump 17 is installed on the fourth pipeline 10, a second vacuum filter 18 is installed on the fifth pipeline 11, and a fourth water pump 19 is installed on the sixth pipeline 16. In the above structure, the third water pump is used to pump water from the second clear water tank into the grinding box, and the fourth water pump is used to pump water from the cold water buffer tank to the second backwash filter 12, realizing water circulation pumping as needed.
[0025] The strip production washing line structure further includes a first wastewater tank 20, and the pre-filtration cavity of the first backwash filter 7 is connected to the first wastewater tank 20. In the above structure, the first wastewater tank is used to receive impurities in the wastewater that cannot be filtered, and the impurities will also bring in some water.
[0026] The strip production washing line structure further includes a second wastewater tank 21, and the pre-filtration cavity of the second backwash filter 12 is connected to the second wastewater tank 21. In the above structure, the second wastewater tank is used to receive impurities in the wastewater that cannot be filtered, and the impurities will also bring in some water.
[0027] The post-filtration cavity of the first backwash filter 7 is connected to the third pipe 6 through the first return pipe 22. In the above structure, the overflowed water enters the third pipe 6 through the first return pipe 22 and re-enters the first backwash filter 7 to achieve the treatment of the return water.
[0028] The post-filtration cavity of the second backwash filter 12 is connected to the sixth pipe 16 through the second return pipe 23. In the above structure, the overflowed water enters the sixth pipe 16 through the second return pipe 23 and re-enters the second backwash filter 12 to achieve the treatment of the return water.
[0029] The cold water buffer tank 5 is divided into a first cold water buffer chamber 25 and a second cold water buffer chamber 26 by a partition 24. The second pipeline 4 is connected to the first cold water buffer chamber 25, and the fifth pipeline 11 is connected to the second cold water buffer chamber 26. The upper portion of the partition 24 is an overflow channel 27. In the above structure, the cold water buffer tank 5 is a single cold water buffer chamber, which is divided into the first cold water buffer chamber 25 and the second cold water buffer chamber 26 by the partition 24. The overflow channel 27 on the upper portion of the partition 24 is used for overflow between the two chambers.
[0030] The first clear water tank 1 is connected to the first water replenishment step water pipeline 28, and the second clear water tank 9 is connected to the second water replenishment step water pipeline 29. In the above structure, when the water level in the first clear water tank 1 falls below the set liquid level, the liquid level sensor alarms, starts the water replenishment pump, and automatically replenishes water to the first clear water tank 1 (the first clean liquid tank) through the first water replenishment step water pipeline 28. When the water level in the second clear water tank 9 falls below the set liquid level, the liquid level sensor alarms, starts the water replenishment pump, and automatically replenishes water to the second clear water tank 9 (the first clean liquid tank) through the second water replenishment step water pipeline 29.
[0031] The strip production washing line structure described in the present invention includes water treatment components, respectively, for the washing tank 3 and the grinding tank 8. These components purify the water from the washing tank 3 and the grinding tank 8 after strip processing, achieving water recycling and conserving water resources. Furthermore, the treated water prevents environmental pollution caused by the discharge of impurity-laden water, thus promoting environmental protection. When the copper strip is being cleaned in the washing tank, water from the first clear water tank is delivered to the washing tank via a first pipeline. After rinsing the copper strip in the washing tank, the rinsed water is initially filtered by a first vacuum filter in a second pipeline before returning to the cold water buffer tank 5. The water from the cold water buffer tank is then pumped through a third pipeline to the first backflush filter, where it is filtered by the filter element of the first backflush filter, further filtering the water in the cold water buffer tank and producing even cleaner water. As the liquid level in the first backflush filter rises, the filtered water overflows into the first clear water tank (the first clean water tank) for storage. It is then supplied to the washing tank for spraying, and the sprayed water then returns to the cold water buffer tank, completing a complete water cycle. When the grinding box is cleaning the copper strip, water from the second clear water tank is delivered to the grinding box via a fourth pipeline. After the copper strip is rinsed in the grinding box, the rinse water is initially filtered through a second vacuum filter in a fifth pipeline before returning to the cold water buffer tank 5. The cold water buffer tank is then pumped through a sixth pipeline to the second backwash filter, where it is filtered by the filter element of the second backwash filter, further filtering the cold water buffer tank water and producing even cleaner water. As the liquid level in the first backwash filter rises, the filtered water from the second backwash filter overflows into the second clear water tank (the first clean water tank) for storage, and then is supplied to the grinding box for spraying. The sprayed water then flows back to the cold water buffer tank, thus completing a water cycle. The structure of the utility model, comprising components such as the backwash filter, vacuum filter, water pump, spray box, clear water tank, and cold water buffer tank, forms a water circulation system. Through effective control of each step, the impure water from the strip cleaning process is purified, enabling water recycling, reducing the amount of tap water replenishment, and lowering water usage costs. It not only meets the water quality requirements for copper strip cleaning, but also realizes resource recycling.
[0032] The above is an exemplary description of the present invention in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.
Claims
1. A strip production cleaning line structure, characterized by: The first clear water tank (1) is located above the cleaning tank (3), the first clear water tank (1) is connected to the cleaning tank (3) through the first pipeline (2), the cleaning tank (3) is connected to the cold water buffer tank (5) through the second pipeline (4), the cold water buffer tank (5) is connected to the water inlet of the first backwash filter (7) through the third pipeline (6), and the water outlet of the first backwash filter (7) is connected to the first clear water tank (1); The strip production cleaning line structure further includes a grinding box (8), a second clean water tank (9) located above the grinding box (8), the second clean water tank (9) being connected to the grinding box (8) via a fourth pipeline (10), the grinding box (8) being connected to a cold water buffer tank (5) via a fifth pipeline (11), the cold water buffer tank (5) being connected to a water inlet of a second backwash filter (12) via a sixth pipeline (16), and the water outlet of the second backwash filter (12) being connected to the second clean water tank (9).
2. The strip production cleaning line structure according to claim 1, characterized in that: A first water pump (13) is installed on the first pipeline (2), a first vacuum filter (14) is installed on the second pipeline (4), and a second water pump (15) is installed on the third pipeline (6).
3. The strip production cleaning line structure according to claim 1 or 2, characterized in that: The fourth pipeline (10) is equipped with a third water pump (17), the fifth pipeline (11) is equipped with a second vacuum filter (18), and the sixth pipeline (16) is equipped with a fourth water pump (19).
4. The strip production cleaning line structure according to claim 1 or 2, characterized in that: The strip production cleaning line structure further comprises a first wastewater pool (20), and the pre-filtration cavity of the first backwash filter (7) is connected to the first wastewater pool (20).
5. The strip production cleaning line structure according to claim 1 or 2, characterized in that: The strip production cleaning line structure further comprises a second wastewater pool (21), and the pre-filtration cavity of the second backwash filter (12) is connected to the second wastewater pool (21).
6. The strip production cleaning line structure according to claim 4, characterized in that: The post-filtration cavity of the first backwash filter (7) is connected to the third pipeline (6) via the first return pipeline (22).
7. The strip production cleaning line structure according to claim 5, characterized in that: The post-filtration cavity of the second backwash filter (12) is connected to the sixth pipeline (16) via the second return pipeline (23).
8. The strip production cleaning line structure according to claim 1 or 2, characterized in that: The cold water buffer tank (5) is divided into a first cold water buffer chamber (25) and a second cold water buffer chamber (26) by a partition (24); the second pipeline (4) is connected to the first cold water buffer chamber (25); the fifth pipeline (11) is connected to the second cold water buffer chamber (26); and the upper part of the partition (24) is an overflow channel (27).
9. The strip production cleaning line structure according to claim 1 or 2, characterized in that: The first clear water tank (1) is connected to the first water replenishment step water pipeline (28), and the second clear water tank (9) is connected to the second water replenishment step water pipeline (29).
Citation Information
Patent Citations
A anti - washing unit of milipore filter air -blowing for glass grinding waste water recycling is handled
CN205796979U