Waste ejecting and discharging device in hardware mold cutter
By designing the internal top waste discharge device of hardware mold knife, and automatically cleaning waste with gear tooth plate structure and air pump suction, the problem of manual waste cleaning is solved, efficiency is improved and device life is extended.
Patent Information
- Application Number
- CN202421855431.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the use of existing hardware mold knives, the waste needs to be manually cleaned, which increases labor intensity and poses safety risks.
A hardware mold knife inner top waste discharge device is designed, using material pushing components and material suction components, using gear tooth plate structure and air pump to generate suction force, automatically pushing waste into the collection box, combining hydraulic rods and pads to buffer the mold impact, realizing automatic waste cleaning.
It realizes automatic cleaning of waste, improves work efficiency, avoids safety hazards of manual cleaning, and extends the service life of the device.
Smart Images

Figure CN223264597U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste discharge devices, in particular to a waste discharge device for the inner top of a hardware mold cutter. Background Art
[0002] Hardware molds refer to specialized tools made using the materials and processes of hardware products. During the stamping process, the mold will exert pressure on the material to separate the material, thereby punching out parts. In order to separate the materials, a groove will be left in the mold to discharge the separated fertilizer through the groove. In order to more conveniently discharge the fertilizer inside the groove, a waste discharge device will be used.
[0003] According to the description of a simple ejector mold waste discharge device disclosed on the patent website (authorization announcement number: CN 215471540U), "The present utility model belongs to the field of mold technology, specifically a simple ejector mold waste discharge device, comprising a base, a lower template, an upper template and a waste discharge assembly, the top end surface of the base is fixedly connected to the lower template, the upper part of the lower template is provided with an upper template, the bottom end surface of the upper template is fixedly connected to a plurality of ejectors, the top end surface of the lower template is provided with a plurality of waste troughs, the base and the lower template are provided with a waste discharge assembly, and a positioning assembly is provided between the upper and lower templates; in the present utility model, the ejector on the upper template cooperates with the waste trough on the lower template, so that waste on the workpiece is completely discharged, and the cooperation between the rotating shaft, the first connecting rod, the second connecting rod, the fixing ring, the mounting plate, the support rod and the ejector block facilitates the discharge of waste from the waste trough, thereby facilitating cleaning by the staff."
[0004] In view of the above description, the applicant believes that the following problems exist:
[0005] During the use of the utility model, since the device separates the materials through the cooperation of the ejector pin and the waste trough, and then the waste is ejected by the rising ejector block, after the ejector block ejects the waste, the waste will remain on the top of the lower template, and personnel need to manually clean the waste, which not only increases the labor intensity, but also easily causes safety accidents when personnel reach their hands between the molds. Therefore, it is necessary to improve a waste ejection and discharge device inside the hardware mold cutter to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a waste discharge device for the inner top of a hardware mold knife to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste discharge device for the top of a hardware mold knife, comprising a collection box, a discharge mechanism is provided inside the collection box, a stamping mechanism is provided inside the collection box, a flip door is rotatably connected to the right side of the collection box, and a lower mold is fixedly connected to the top of the collection box.
[0008] The material discharging mechanism includes a material pushing component and a material suction component. The material pushing component is arranged inside the collecting box, and the material suction component is arranged on the left side of the collecting box.
[0009] Preferably, the pushing assembly includes a mounting plate, which is fixedly connected to the left side of the collection box, and the front side of the mounting plate is rotatably connected to the first gear, the outside of the first gear is meshed with a first tooth plate, the outside of the first gear is meshed with a second gear, the second gear is rotatably connected to the front side of the mounting plate, the outside of the second gear is meshed with a second tooth plate, the second tooth plate is slidably connected to the inside of the collection box, the right side of the second tooth plate is fixedly connected to a slider, the slider is slidably connected to the inside of the collection box, the bottom of the slider is fixedly connected to a push plate, and the push plate is slidably connected to the inside of the collection box. The upper mold descends and drives the first tooth plate, so that the push plate can move synchronously, and the waste generated by stamping can be pushed out by the push plate.
[0010] Preferably, the collection box is provided with a slide groove at the corresponding position of the second tooth plate and the slider, and the second tooth plate and the slider slide inside the slide groove, and the slide groove limits and guides the slider to make the push plate move smoothly and prevent the push plate from getting stuck when moving.
[0011] Preferably, the suction assembly includes a support frame, which is fixedly connected to the left side of the collection box. An air pump is fixedly connected to the inside of the support frame. An air suction port is fixedly connected between the air pump and the collection box. A protective plate is fixedly connected to the inside of the air suction port. The air inside the collection box is extracted through the air suction port to generate suction to suck the waste inside the lower mold into the inside of the collection box to facilitate the discharge of the waste.
[0012] Preferably, the collection box is provided with a through hole at a position corresponding to the air intake port, and the air intake port is fixedly connected to the inside of the through hole. By connecting the air intake port to the collection box, the air inside the collection box can be sucked in by an air pump, thereby generating suction.
[0013] Preferably, a ventilation slot is provided inside the push plate, and a through hole is provided in the collecting box at a corresponding position of the lower mold, so that waste can fall into the collecting box through the through hole of the lower mold and the collecting box, thereby facilitating discharge.
[0014] Preferably, the stamping mechanism includes a limiting cylinder, which is fixedly connected to the top of the collection box, and a sliding rod is slidably connected to the inside of the limiting cylinder. A spring is fixedly connected between the sliding rod and the limiting cylinder, and a pad is fixedly connected to the outside of the sliding rod. The top of the collection box is fixedly connected to the limiting rod, and the inside of the collection box is fixedly connected to a hydraulic rod. The top of the hydraulic rod is fixedly connected to the upper mold, and the upper mold is slidably connected to the outside of the limiting rod. The bottom of the upper mold is fixedly connected to a pin, and the upper mold is driven down by the hydraulic rod so that the pin cooperates with the lower mold to complete the stamping of the workpiece, and the impact of the upper mold is slowed down by the pad.
[0015] Preferably, two limiting cylinders are provided, and the positions of the two limiting cylinders and the upper mold are symmetrical. The first tooth plate is fixedly connected to the left side of the upper mold, and the upper mold is evenly buffered by the two pads, so that the force is more uniform, thereby preventing uneven force on the upper mold.
[0016] Compared with the prior art, the utility model provides a hardware mold cutter inner top waste discharge device, which has the following beneficial effects:
[0017] 1. During use, the hardware mold cutter internal waste ejection device cooperates with the first gear and the second gear to make the push plate move synchronously when the upper mold descends, and then the air pump sucks the waste into the collection box. After the stamping is completed, the waste is automatically pushed out from the inside of the collection box, without the need for manual cleaning, which can effectively improve work efficiency and avoid danger.
[0018] 2. During use, the hardware mold cutter internal waste ejection device drives the upper mold to descend to punch the workpiece through the provided hydraulic rod, and cooperates with the pad to cushion the upper mold, thereby reducing the impact force of the upper mold and preventing damage to the device due to large impact, thereby effectively extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0020] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the pusher assembly of the utility model;
[0022] Figure 3 This is a schematic diagram of the partial structure of the pusher assembly of the utility model;
[0023] Figure 4 This is a schematic diagram of the structure of the suction component of the utility model;
[0024] Figure 5 This is a schematic diagram of the punching mechanism structure of the utility model.
[0025] In the figure: 1. Collection box; 2. Discharge mechanism; 21. Pushing assembly; 211. Mounting plate; 212. First gear; 213. First tooth plate; 214. Second gear; 215. Second tooth plate; 216. Slider; 217. Pushing plate; 22. Suction assembly; 221. Support frame; 222. Air pump; 223. Suction port; 224. Protective plate; 3. Stamping mechanism; 31. Limiting cylinder; 32. Sliding rod; 33. Spring; 34. Pad; 35. Limiting rod; 36. Hydraulic rod; 37. Upper mold; 38. Ejector pin; 4. Flip door; 5. Lower mold. DETAILED DESCRIPTION
[0026] See also Figure 1-5 The utility model provides a technical solution: a waste discharge device for the top of a hardware mold knife, comprising a collection box 1, a discharge mechanism 2 is provided inside the collection box 1, a stamping mechanism 3 is provided inside the collection box 1, a flip door 4 is rotatably connected to the right side of the collection box 1, and a lower mold 5 is fixedly connected to the top of the collection box 1.
[0027] In this embodiment, the discharge mechanism 2 includes a pushing assembly 21 and a suction assembly 22. The pushing assembly 21 is arranged inside the collection box 1, and the suction assembly 22 is arranged on the left side of the collection box 1. The pushing assembly 21 includes a mounting plate 211, and the mounting plate 211 is fixedly connected to the left side of the collection box 1. The front of the mounting plate 211 is rotatably connected to the first gear 212, and the outside of the first gear 212 is meshed with a first tooth plate 213. The outside of the first gear 212 is meshed with a second gear 214, and the second gear 214 is rotatably connected to the front of the mounting plate 211. The outside of the wheel 214 is meshed with a second tooth plate 215, and the second tooth plate 215 is slidably connected to the inside of the collection box 1. The right side of the second tooth plate 215 is fixedly connected to a slider 216, and the slider 216 is slidably connected to the inside of the collection box 1. The bottom of the slider 216 is fixedly connected to a push plate 217, and the push plate 217 is slidably connected to the inside of the collection box 1. The upper mold 37 descends and drives the first tooth plate 213, which can make the push plate 217 move synchronously, and the waste generated by stamping can be pushed out by the push plate 217. The collection box 1 is at the corresponding position between the second tooth plate 215 and the slider 216. A slide groove is provided at the position, and the second tooth plate 215 and the slider 216 slide inside the slide groove, and the slide groove limits and guides the slider 216 to make the push plate 217 move smoothly to prevent the push plate 217 from getting stuck when moving. The suction component 22 includes a support frame 221, and the support frame 221 is fixedly connected to the left side of the collection box 1. The interior of the support frame 221 is fixedly connected to an air pump 222, and an air suction port 223 is fixedly connected between the air pump 222 and the collection box 1. The interior of the air suction port 223 is fixedly connected to a protective plate 224, and the air inside the collection box 1 is extracted through the air suction port 223. The air in the collecting box 1 is sucked by the air pump 222, thereby generating suction. A ventilation groove is provided inside the push plate 217, and the collecting box 1 is provided with a through hole at the corresponding position of the lower mold 5. The through hole between the lower mold 5 and the collecting box 1 facilitates the waste to fall into the collecting box 1, thereby facilitating discharge of the waste.
[0028] In this embodiment, the stamping mechanism 3 includes a limiting cylinder 31, which is fixedly connected to the top of the collection box 1. The interior of the limiting cylinder 31 is slidably connected to a slide rod 32, a spring 33 is fixedly connected between the slide rod 32 and the limiting cylinder 31, and a pad 34 is fixedly connected to the outside of the slide rod 32. The top of the collection box 1 is fixedly connected to a limiting rod 35, the interior of the collection box 1 is fixedly connected to a hydraulic rod 36, the top of the hydraulic rod 36 is fixedly connected to an upper mold 37, and the upper mold 37 is slidably connected to the limiting rod 35. Externally, a pin 38 is fixedly connected to the bottom of the upper mold 37, and the upper mold 37 is driven down by the hydraulic rod 36, so that the pin 38 cooperates with the lower mold 5 to complete the stamping of the workpiece, and the impact of the upper mold 37 is slowed down by the pad 34. There are two limit cylinders 31, and the positions of the two limit cylinders 31 and the upper mold 37 are symmetrical. The first tooth plate 213 is fixedly connected to the left side of the upper mold 37, and the upper mold 37 is evenly buffered by the two pads 34, so that the force is more evenly distributed, thereby preventing the upper mold 37 from being unevenly stressed.
[0029] During actual operation, when this device is used, the hydraulic rod 36 drives the upper mold 37 to descend, and the upper mold 37 slides on the outside of the limit rod 35. The upper mold 37 drives the ejector pin 38. The upper mold 37 descends and first contacts the pad 34. The pad 34 drives the slide bar 32. The slide bar 32 compresses the spring 33, thereby buffering the upper mold 37. The limit cylinder 31 is used to limit the slide bar 32. The ejector pin 38 cooperates with the lower mold 5 to stamp the workpiece. When the upper mold 37 descends, it drives the first tooth plate 213. The first tooth plate 213 drives the first gear 212. The first gear 212 drives the second gear 214. The second gear 214 drives the second tooth plate 215. The second tooth plate 215 drives the slider 216. The slider 216 drives the ejector pin 38. When the plate 217 slides to the left and the upper mold 37 punches the workpiece, the push plate 217 is at the leftmost side of the collection box 1. The first gear 212 and the second gear 214 are different in size, so the rotation of the first gear 212 will accelerate the second gear 214. When the push plate 217 is on the left, the air pump 222 is started, and the air pump 222 extracts the air inside the collection box 1 through the air intake 223 and discharges it. The protective plate 224 is used to prevent impurities from entering the air pump 222. The air inside the collection box 1 is extracted, and suction will be generated through the lower mold 5 and the through groove of the collection box 1 to suck the waste into the inside of the collection box 1. Then, when the upper mold 37 is reset, the push plate 217 moves to the right, pushing the waste to open the flip door 4, thereby discharging the waste.
Claims
1. A waste discharge device for the top of a hardware mold cutter, comprising a collection box (1), characterized in that: A discharge mechanism (2) is provided inside the collection box (1), a punching mechanism (3) is provided inside the collection box (1), a flip door (4) is rotatably connected to the right side of the collection box (1), and a lower mold (5) is fixedly connected to the top of the collection box (1); The material discharging mechanism (2) comprises a material pushing component (21) and a material sucking component (22), wherein the material pushing component (21) is arranged inside the collecting box (1), and the material sucking component (22) is arranged on the left side of the collecting box (1); The pusher assembly (21) includes a mounting plate (211), the mounting plate (211) is fixedly connected to the left side of the collection box (1), the front of the mounting plate (211) is rotatably connected to a first gear (212), the outside of the first gear (212) is meshed with a first tooth plate (213), the outside of the first gear (212) is meshed with a second gear (214), the second gear (214) is rotatably connected to the front of the mounting plate (211), the outside of the second gear (214) is meshed with a second tooth plate (215), the second tooth plate (215) is slidably connected to the inside of the collection box (1), the right side of the second tooth plate (215) is fixedly connected to a slider (216), the slider (216) is slidably connected to the inside of the collection box (1), the bottom of the slider (216) is fixedly connected to a push plate (217), and the push plate (217) is slidably connected to the inside of the collection box (1); The material suction assembly (22) comprises a support frame (221), the support frame (221) is fixedly connected to the left side of the collection box (1), an air pump (222) is fixedly connected inside the support frame (221), an air intake port (223) is fixedly connected between the air pump (222) and the collection box (1), and a protective plate (224) is fixedly connected inside the air intake port (223).
2. A waste removal device for metal mold cutter inner top according to claim 1, characterized in that: The collection box (1) is provided with a sliding groove at corresponding positions of the second tooth plate (215) and the sliding block (216), and the second tooth plate (215) and the sliding block (216) slide inside the sliding groove.
3. The device for discharging waste from the top of a hardware mold cutter according to claim 1, characterized in that: The collection box (1) is provided with a through hole at a position corresponding to the air intake port (223), and the air intake port (223) is fixedly connected inside the through hole.
4. The device for discharging waste from the top of a hardware mold cutter according to claim 1, characterized in that: A ventilation slot is provided inside the push plate (217), and a through hole is provided in the collecting box (1) at a corresponding position of the lower mold (5).
5. The device for discharging waste from the top of a hardware mold cutter according to claim 1, characterized in that: The punching mechanism (3) includes a limiting cylinder (31), the limiting cylinder (31) is fixedly connected to the top of the collection box (1), the interior of the limiting cylinder (31) is slidably connected to a slide rod (32), a spring (33) is fixedly connected between the slide rod (32) and the limiting cylinder (31), the outside of the slide rod (32) is fixedly connected to a pad (34), the top of the collection box (1) is fixedly connected to a limiting rod (35), the interior of the collection box (1) is fixedly connected to a hydraulic rod (36), the top of the hydraulic rod (36) is fixedly connected to an upper mold (37), the upper mold (37) is slidably connected to the outside of the limiting rod (35), and the bottom of the upper mold (37) is fixedly connected to a ejector pin (38).
6. The device for discharging waste from the top of a hardware mold cutter according to claim 5, characterized in that: Two limiting cylinders (31) are provided, and the positions of the two limiting cylinders (31) and the upper mold (37) are symmetrical. The first tooth plate (213) is fixedly connected to the left side of the upper mold (37).
Citation Information
Patent Citations
Simple ejector pin mold waste discharge device
CN215471540U