Punching device for transformer production
By introducing storage and placement parts and push rod systems into the punching device for transformer production, combined with the ball structure, continuous punching of the plate is achieved, solving the problem of inefficient production efficiency and reducing the labor intensity of staff.
Patent Information
- Application Number
- CN202422540810.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing punching device for transformer production cannot achieve continuous punching of the plate, resulting in low production efficiency and high labor intensity for staff.
A punching device including a storage part, a push rod and a guide channel is designed to achieve continuous movement and punching of the plate through the push rod, and combine it with balls to reduce friction and improve production efficiency.
The continuous production of transformer plates is realized, which improves production efficiency and reduces working intensity.
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Figure CN223264605U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of transformer production, in particular to a punching device for transformer production. Background Art
[0002] A transformer is a device that uses the principle of electromagnetic induction to change AC voltage. Generally, multiple holes need to be set on the transformer casing to fix corresponding connectors, so corresponding holes need to be opened in the transformer casing.
[0003] Patent application number 202222236392.4 discloses a punching device for transformer casing production, which can punch casing plates and remove punching waste in a timely manner. However, after punching a single set of plates, the punching device requires the staff to remove the plates on the workbench and reinstall another set of plates on the workbench; that is, the punching device cannot achieve continuous punching of the casing plates, which will seriously affect the punching efficiency, and requires the staff to operate frequently, which is also labor-intensive. Based on this, a punching device for transformer production is proposed. Utility Model Content
[0004] In order to address the deficiencies of the prior art, the utility model provides a punching device for transformer production, which realizes the continuous production of transformer plates and improves production efficiency.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a punching device for transformer production, comprising a cabinet, a processing table mounted on the top of the cabinet, and a strip groove provided in the middle of the processing table, wherein the top of the processing table is provided with a storage member for storing stacked plates and a punching portion for punching a single set of plates, a guide path is provided between the storage member and the punching portion for accurately moving the plates to a position directly below the punching portion, and a retractable push rod is provided in the cabinet that moves along the strip groove;
[0006] The storage piece includes an enclosure fixed on the processing table, a notch for the push rod to pass through is opened at the position of the side end of the enclosure corresponding to the strip groove, and an outlet perpendicular to the notch is opened at the bottom of the side end of the enclosure, and the height of the outlet is greater than the thickness of a single set of plates, but less than the thickness of two sets of plates superimposed.
[0007] Preferably, the storage unit further comprises a plurality of groups of balls mounted on the top of the processing table, and the balls are distributed within the enclosure.
[0008] Preferably, the guide path is composed of two groups of limit plates fixed on the top of the processing table, and the two groups of limit plates are distributed on both sides of the strip groove.
[0009] Preferably, a telescopic member is provided in the cabinet body for controlling the push rod to extend out of the strip groove or retract into the cabinet body; the telescopic member includes a moving block for sliding installation of the push rod, and a hydraulic rod for driving the push rod to move vertically is installed at the bottom end of the moving block.
[0010] Preferably, a power part for driving the moving block to move is provided in the cabinet; the power part includes a screw rod rotatably installed in the cabinet, and a guide rod fixed in the cabinet, a reduction motor for driving the screw rod to rotate is installed in the cabinet, the screw rod is threadedly installed on the moving block, and the guide rod is slidingly installed on the moving block.
[0011] Preferably, a waste box for collecting waste sheets is placed at a position corresponding to the stamping portion in the cabinet.
[0012] The utility model provides a punching device for transformer production, which has the following beneficial effects compared with the prior art:
[0013] 1. A storage part and a push rod are provided. By pushing the push rod, the plates at the bottom of the enclosure can be pushed to the position of the stamping part in turn and punched, thereby realizing the continuous production of transformer plates, improving production efficiency and reducing work intensity.
[0014] 2. Ball bearings are provided to change the contact surface between the bottom plate, which is under greater pressure, and the processing table from sliding friction to rolling friction, making it easier to push the plate out of the enclosure. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 This is a schematic structural diagram of the punching device of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the punching device of the utility model from another perspective;
[0018] Figure 3 This is a schematic diagram of the storage structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the power component of the utility model;
[0020] Figure 5 For this utility model Figure 4 A magnified schematic diagram of part A;
[0021] Figure 6 This is a cross-sectional view of the punching device structure of the utility model.
[0022] In the figure: 1-cabinet, 2-processing table, 3-storage part, 4-push rod, 5-limiting plate, 6-stamping part, 7-telescopic part, 8-power part, 9-waste box, 10-strip groove;
[0023] 31-enclosure, 32-gap, 33-exit, 34-ball; 71-moving block, 72-hydraulic rod; 81-guide rod, 82-screw rod, 83-reduction motor. DETAILED DESCRIPTION
[0024] The following will describe the implementation methods of the present application in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present application applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0025] Example 1
[0026] The current punching device is difficult to achieve continuous punching of the plate, which affects the production efficiency. Therefore, this embodiment provides a punching device for transformer production, such as Figures 1-6 As shown, it includes a cabinet 1, in which a waste box 9 for collecting waste sheets is placed at a position corresponding to a punching section 6 in the cabinet 1, and a side door is provided at a position corresponding to the waste box 9 in the cabinet 1. By opening the side door, the waste box 9 can be taken out regularly and the waste sheets inside can be cleaned. A processing table 2 is installed at the top of the cabinet 1, and a strip groove 10 is opened in the middle of the processing table 2. The width of the strip groove 10 is slightly larger than the width of the push rod 4. The top of the processing table 2 is sequentially provided with a storage member 3 for storing stacked sheets and a punching section 6 for punching a single group of sheets. The punching section 6 consists of a frame, a hydraulic rod movably mounted on the frame, and a punch head mounted on the movable end of the hydraulic rod. A guide path is provided between the storage member 3 and the punching section 6 to enable the sheets to be accurately moved to a position directly below the punching section 6. The guide path is composed of two sets of limit plates 5 fixed to the top of the processing table 2. The two sets of limit plates 5 are distributed on both sides of the strip groove 10 to prevent the sheets from shifting during movement. A retractable push rod 4 is provided in the cabinet 1 and moves along the strip groove 10. Figure 6 To determine the up and down, left and right directions as a benchmark, initially, the staff puts multiple sheets to be punched in the storage part 3, moves the push rod 4 to the left position of the storage part 3, controls the push rod 4 to extend the strip groove 10, and controls the push rod 4 to move from left to right. In the process of the push rod 4 passing through the storage part 3, the bottom layer of sheet material is pushed out from the storage part 3. As the push rod 4 continues to move, the sheet material is moved to the position directly below the stamping part 6, and stamping begins. After the stamping is completed, the push rod 4 is controlled to continue to move to the right to make the sheet material leave the position below the stamping part 6; then, the push rod 4 is controlled to retract into the cabinet 1, and then the push rod is driven to move left to its original position. Repeat the above operations, and the stacked sheets in the storage part 3 can be pushed out and punched in turn, thereby realizing continuous production, improving production efficiency, and reducing work intensity.
[0027] The storage part 3 includes a fence 31 fixed on the processing table 2. The side end of the fence 31 is provided with a notch 32 for the push rod 4 to pass through at the position corresponding to the strip groove 10. There are two groups of notches 32, which are distributed on both sides of the fence 31. An outlet 33 perpendicular to the notch 32 is provided at the bottom of the side end of the fence 31. The height of the outlet 33 is greater than the thickness of a single group of plates, but less than the thickness of the two groups of plates superimposed. When the push rod 4 moves from left to right and passes through the fence 31, the push rod 4 enters the fence 31 from the left notch 32, pushes the plate on the bottom side to move and pushes it out from the outlet 33. Due to the height limitation of the outlet 33, only a single plate can be pushed out at a time, and the other plates will be retained in the fence 31. The overall structure is relatively simple. When used with the push rod 4, continuous punching of the plates can be achieved, thereby improving production efficiency.
[0028] To control the push rod 4 in pushing the panels of the enclosure 31, a telescopic member 7 is installed within the cabinet 1 to control the push rod 4 from extending from the slot 10 or retracting into the cabinet 1. The telescopic member 7 includes a movable block 71 on which the push rod 4 slides. A hydraulic rod 72 is mounted at the bottom end of the movable block 71 to drive the push rod 4 vertically. By controlling the extension or contraction of the hydraulic rod 72, the push rod 4 can be driven to extend from the slot 10 or retract into the cabinet 1. A power member 8 is installed within the cabinet 1 to drive the movable block 71. The power member 8 includes a screw 82 rotatably mounted within the cabinet 1 and a guide rod 81 fixed within the cabinet 1. A reduction motor 83 is installed within the cabinet 1 to drive the screw 82 in rotation. The screw 82 is threadedly mounted to the movable block 71, and the guide rod 81 is slidably mounted to the movable block 71. By activating the reduction motor 83, the screw 82 rotates, which, constrained by the guide rod 81, drives the movable block 71, thereby driving the telescopic member 7 and the push rod 4 connected thereto. The telescopic member 7 is installed between the screw rod 82 and the guide rod 81 .
[0029] Example 2
[0030] Based on Example 1, Figure 3 The storage unit 3 further includes a plurality of groups of balls 34 mounted on the top of the processing table 2. The balls 34 are distributed in the enclosure 31. The contact surface between the bottommost plate, which is under greater pressure, and the processing table 2 is changed from sliding friction to rolling friction, thereby reducing the load on the reduction motor 83 and making it easier to push the plate out of the enclosure 31.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A punching device for transformer production, comprising a cabinet (1), a processing table (2) mounted on the top of the cabinet (1), and a strip groove (10) provided in the middle of the processing table (2), characterized in that: The top of the processing table (2) is provided with a storage part (3) for storing superimposed plates and a punching part (6) for punching a single set of plates in sequence. A guide path is provided between the storage part (3) and the punching part (6) to enable the plates to be accurately moved to a position directly below the punching part (6). A retractable push rod (4) is provided in the cabinet (1) to move along a strip groove (10). The storage member (3) includes a fence (31) fixed on the processing table (2), a notch (32) for the push rod (4) to pass through is provided at the side end of the fence (31) corresponding to the position of the strip groove (10), and an outlet (33) perpendicular to the notch (32) is provided at the bottom of the side end of the fence (31), and the height of the outlet (33) is greater than the thickness of a single set of plates, but less than the thickness of two sets of plates superimposed.
2. The punching device for transformer production according to claim 1, characterized in that: The storage member (3) further comprises a plurality of groups of balls (34) mounted on the top of the processing table (2), and the balls (34) are distributed within the enclosure (31).
3. The punching device for transformer production according to claim 1, characterized in that: The guide path is composed of two groups of limit plates (5) fixed on the top of the processing table (2), and the two groups of limit plates (5) are distributed on both sides of the strip groove (10).
4. The punching device for transformer production according to claim 1, characterized in that: The cabinet (1) is provided with a telescopic member (7) for controlling the push rod (4) to extend out of the strip groove (10) or retract into the cabinet (1); The telescopic member (7) comprises a moving block (71) for slidingly mounting the push rod (4), and a hydraulic rod (72) for driving the push rod (4) to move vertically is mounted at the bottom end of the moving block (71).
5. The punching device for transformer production according to claim 4, characterized in that: A power member (8) for driving the moving block (71) to move is provided in the cabinet (1); The power member (8) comprises a screw rod (82) rotatably mounted in the cabinet (1) and a guide rod (81) fixed in the cabinet (1). A reduction motor (83) for driving the screw rod (82) to rotate is installed in the cabinet (1). The screw rod (82) is threadedly mounted on the moving block (71), and the guide rod (81) is slidably mounted on the moving block (71).
6. The punching device for transformer production according to claim 1, characterized in that: A waste box (9) for collecting waste sheets is placed at a position corresponding to the punching portion (6) in the cabinet (1).
Citation Information
Patent Citations
Punching device for transformer shell production
CN218532473U
Cited By
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