Hydraulic level exchange device of plate laser cutting machine

By introducing multiple sets of hydraulic drive structures and position detectors into the hydraulic level exchange device, the synchronous operation of the hydraulic cylinder is monitored and controlled in real time, the problem of strict requirements of parallelism between the hydraulic cylinder and the guide structure is solved, the horizontal state of the exchange table is achieved, and the cutting efficiency and accuracy are improved.

CN223265004UActive Publication Date: 2025-08-26SHANDONG XINRUI LASER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423063113.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-08-26
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

In the existing hydraulic level exchange devices, the parallel requirements between the hydraulic cylinder and the guide structure are strict, and the installation and commissioning are difficult, which affects the production efficiency of the equipment.

Method used

Multiple hydraulic drive structures are adopted to monitor the lifting and lowering of the hydraulic cylinder in real time through position detectors, and transmit data to the control system. The control system controls the start of the hydraulic cylinder to maintain the level of the exchange platform frame, ensuring that the hydraulic cylinder works synchronously under different loads and avoids tilting.

Benefits of technology

The horizontal state maintenance of the switch is achieved, the Z-axis stroke is reduced, the equipment width is reduced, the cutting efficiency and accuracy is improved, and the installation and commissioning difficulty is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a hydraulic level exchange device of a plate laser cutting machine, which comprises an exchange table frame, a plurality of groups of hydraulic driving structures are mounted on the exchange table frame, all the hydraulic driving structures can operate synchronously, and each hydraulic driving structure comprises a driving component, a detection component, a mounting component and a control system. Each detection assembly detects the lifting in-place condition of the driving structure, the detection assemblies are connected with the control system, the control system controls the driving assemblies to drive the exchange table frame to be in a moderate horizontal state, and each driving assembly comprises a bottom connecting block, an upper connecting block and a hydraulic cylinder. A bottom connecting block is mounted on the mounting assembly, an upper connecting block is mounted on the exchange table frame, a hydraulic cylinder is mounted between the bottom connecting block and the upper connecting block, a detection assembly is mounted on the surface of the hydraulic cylinder, and the detection assembly comprises a position detector. The utility model solves the problems that the parallel requirement of the hydraulic cylinder and the guide structure is strict and the installation and debugging difficulty is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of laser cutting machines, in particular to a hydraulic level exchange device for a plate laser cutting machine. Background Art

[0002] With the development of technology, in the field of laser cutting, the requirements for the moving speed and acceleration of the laser head of laser cutting machines are becoming increasingly higher. On this basis, reducing the Z-axis stroke can effectively improve the moving efficiency of the laser head. Therefore, the current requirement for the moving unit of the laser head is to have a Z-axis stroke as small as possible. The main function of the hydraulic level exchange device is to achieve fast and smooth replacement of the working platform. Driven by the hydraulic system, the material to be cut or the material that has been cut can be easily removed from the working platform and new material can be moved into the cutting area, thereby greatly improving cutting efficiency.

[0003] For high-power bevel plate laser cutting machines, due to the weight of the head itself and the need for the head to rotate at multiple angles when performing bevel cutting, the Z-axis stroke and the front bed width have a great impact on the equipment. That is, the smaller the Z-axis stroke, the narrower the front bed width can be, which can correspondingly improve the corresponding accuracy and reduce costs. For laser cutting equipment with hydraulic leveling exchange devices, in order to shorten the Z-axis stroke, hydraulic leveling exchange devices are increasingly used in the market. In the hydraulic leveling exchange devices on the market, multiple hydraulic cylinders are interconnected and need to be raised and lowered at the same time. The parallel requirements for each hydraulic cylinder and the guide structure axis are relatively strict, and the installation and debugging are difficult, which affects the production efficiency of the equipment.

[0004] Therefore, in order to solve the problem of strict parallel requirements between the hydraulic cylinder and the guide structure and high difficulty in installation and debugging, a hydraulic level exchange device for a plate laser cutting machine is proposed to solve the above technical problems. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the utility model provides a hydraulic level exchange device for a plate laser cutting machine, which solves the problems of strict parallel requirements between the hydraulic cylinder and the guide structure and high difficulty in installation and debugging.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a hydraulic horizontal exchange device for a plate laser cutting machine, comprising an exchange table frame, on which multiple groups of hydraulic drive structures are installed, and all hydraulic drive structures can operate synchronously, the hydraulic drive structure comprising a drive component, a detection component, an installation component, and a control system, wherein each group of detection components respectively detects the lifting and lowering of the drive structure, the detection component is connected to the control system, and the control system controls the drive component to drive the exchange table frame to be in a moderately horizontal state, the drive component comprising a bottom connecting block, an upper connecting block, and a hydraulic cylinder; the bottom connecting block is installed on the installation component, and the upper connecting block is installed on the exchange table frame, and a hydraulic cylinder is installed between the bottom connecting block and the upper connecting block, wherein a detection component is installed on the surface of the hydraulic cylinder, and the detection component comprises a position detector, and the position detector is installed on the surface of the hydraulic cylinder.

[0007] Through the above technical solution, further, the installation assembly includes a base, a guide column, a groove wheel, and a hexagonal guide rail; its bottom connecting block is installed on the surface of the base, and the guide column is installed on the surface of the base between two groups of bottom connecting blocks.

[0008] Furthermore, a groove wheel is movably installed on the inner side surface of the guide column, and its hexagonal guide rail is installed on the exchange table frame.

[0009] As a preferred technical solution, the exchange table frame includes a connecting plate, a fixed plate, a side connecting plate, and a crossbeam; the side connecting plate is installed on the bottom connecting block, and the ends of the corresponding two groups of side connecting plates are connected with connecting plates, the two groups of connecting plates are fixed by a fixed plate, and a crossbeam is connected between the two groups of side connecting plates.

[0010] Furthermore, the inner side surface of the side connecting plate is provided with a groove, and a hydraulic oil circuit can be provided in the groove. The surface of the side connecting plate is also provided with an opening, and the hydraulic oil circuit is connected to the hydraulic cylinder through the opening.

[0011] Compared with the existing technology, the utility model provides a hydraulic level exchange device for a plate laser cutting machine, which has the following beneficial effects:

[0012] 1. Hydraulic power is used to control the lifting and lowering of the exchange table. A certain number of hydraulic cylinders are set and installed on the side connecting plates. Under the action of the hydraulic cylinders, they work independently. This ensures that these hydraulic cylinders can achieve synchronous extension and contraction under different loads, and through real-time monitoring by the position detector, the detection value is transmitted to the control system. The control system starts the hydraulic cylinder, effectively meeting the requirement that the exchange table always remains horizontal, avoiding the tilting situation that makes it impossible to exchange. The utility model also ensures that the processing tables of the front bed are all in the same plane, meeting the shortest Z stroke during processing, and can also effectively make the overall width of the front bed relatively narrow, reduce the span of the beam, reduce the risk of sinking in the middle of the beam, improve the cutting effect, and reduce the variables when the equipment is cutting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the utility model;

[0014] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 3 For this utility model Figure 2 AA cross-sectional structural diagram;

[0016] Figure 4 For this utility model Figure 3 A local enlarged structural diagram of point A;

[0017] Figure 5 This is a right side structural diagram of the present utility model;

[0018] Figure 6 This is a schematic diagram of the top view of the structure of the utility model;

[0019] Figure 7 For this utility model Figure 6 A schematic diagram of the partially enlarged structure at point B;

[0020] Figure 8 This is a schematic diagram of the guide column structure of the utility model;

[0021] Figure 9 This is a schematic diagram of the hydraulic drive structure of the utility model.

[0022] In the figure: 1. connecting plate; 2. fixing plate; 3. side connecting plate; 4. hydraulic drive structure; 401. base; 402. bottom connecting block; 403. upper connecting block; 404. hydraulic cylinder; 405. guide column; 406. position detector; 407. hexagonal guide rail; 408. sheave; 5. crossbeam. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example

[0025] See also Figure 1-9 The utility model provides the following technical solutions: a hydraulic horizontal exchange device for a plate laser cutting machine, comprising an exchange table frame, characterized in that: multiple groups of hydraulic drive structures 4 are installed on the exchange table frame, and all the hydraulic drive structures 4 can operate synchronously, the hydraulic drive structure 4 comprises a drive component, a detection component, an installation component, and a control system, each group of detection components thereof respectively detects the lifting and lowering of the drive structure, the detection component is connected to the control system, and the control system controls the drive component to drive the exchange table frame to be in a moderately horizontal state, the drive component comprises a bottom connecting block 402, an upper connecting block 403, and a hydraulic cylinder 404; the bottom connecting block 402 is installed on the installation component, and the upper connecting block 403 is installed on the exchange table frame, and a hydraulic cylinder 404 is installed between the bottom connecting block 402 and the upper connecting block 403, wherein a detection component is installed on the surface of the hydraulic cylinder 404, and the detection component comprises a position detector 406, which is installed on the surface of the hydraulic cylinder 404.

[0026] In this embodiment, the specific working principle is: during actual operation, the height is monitored in real time by the position detector 406 located on the hydraulic cylinder 404, and the detected value is transmitted to the control system (the control system is a PLC control system). The control system controls the start of the hydraulic cylinder 404 to drive the side connecting plate 3 to rise and fall. Since each group of hydraulic drive structures 4 can operate independently or synchronously, the exchange table frame can be kept in a horizontal state to avoid the inability to exchange due to the tilt of the exchange table frame.

[0027] According to the above, the installation components can be found in Figure 8 and Figure 9 It can be seen that the installation assembly includes a base 401, a guide column 405, a groove wheel 408, and a hexagonal guide rail 407; its bottom connecting block 402 is installed on the surface of the base 401, and the guide column 405 is installed on the surface of the base 401 located between the two groups of bottom connecting blocks 402.

[0028] When the hydraulic cylinder 404 starts to drive the side connecting plate 3 to move up and down, in order to ensure the stability of the side connecting plate 3 during the lifting process, please refer to the following for details. Figure 4 、 Figure 7 、 Figure 8 、 Figure 9 It can be seen that a groove wheel 408 is movably installed on the inner side of the guide column 405, and its hexagonal guide rail 407 is installed on the exchange platform frame, so that the groove wheel 408 moves along the surface of the hexagonal guide rail 407, thereby improving the stability of the side connecting plate 3 when it is lifted or lowered.

[0029] See Figure 1 It can be seen that the exchange platform frame includes a connecting plate 1, a fixed plate 2, a side connecting plate 3, and a crossbeam 5; the side connecting plate 3 is installed on the bottom connecting block 402, and the ends of the two corresponding groups of side connecting plates 3 are connected with the connecting plate 1, the two groups of connecting plates 1 are fixed by the fixed plate 2, and the two groups of side connecting plates 3 are connected with a crossbeam 5 that can enhance the strength between the side connecting plates 3.

[0030] See Figure 1 It can be seen that the inner side surface of the side connecting plate 3 is provided with a groove, and a hydraulic oil circuit can be provided in the groove. The surface of the side connecting plate 3 is also provided with an opening for the hydraulic oil circuit to pass through, and the hydraulic oil circuit is connected to the hydraulic cylinder 404 through the opening.

[0031] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A hydraulic level exchange device for a plate laser cutting machine, comprising an exchange table frame, characterized in that: A plurality of hydraulic drive structures (4) are installed on the exchange platform frame, and all the hydraulic drive structures (4) can operate synchronously. The hydraulic drive structure (4) includes a drive component, a detection component, a mounting component, and a control system. Each detection component detects whether the drive structure is lifted or lowered. The detection component is connected to the control system. The control system controls the drive component to drive the exchange platform frame to be in a moderately horizontal state. The drive component includes a bottom connecting block (402), an upper connecting block (403), and a hydraulic cylinder (404); the bottom connecting block (402) is installed on the mounting component, and the upper connecting block (403) is installed on the exchange platform frame. A hydraulic cylinder (404) is installed between the bottom connecting block (402) and the upper connecting block (403). A detection component is installed on the surface of the hydraulic cylinder (404). The detection component includes a position detector (406), and the position detector (406) is installed on the surface of the hydraulic cylinder (404).

2. The hydraulic level exchange device for a plate laser cutting machine according to claim 1, characterized in that: The mounting assembly comprises a base (401), a guide column (405), a groove wheel (408), and a hexagonal guide rail (407); the bottom connecting block (402) is mounted on the surface of the base (401), and the guide column (405) is mounted on the surface of the base (401) between two groups of bottom connecting blocks (402).

3. The hydraulic level exchange device for a plate laser cutting machine according to claim 2, characterized in that: A groove wheel (408) is movably mounted on the inner side of the guide column (405), and its hexagonal guide rail (407) is mounted on the exchange platform frame.

4. The hydraulic level exchange device for a plate laser cutting machine according to claim 1, characterized in that: The exchange platform frame comprises a connecting plate (1), a fixed plate (2), a side connecting plate (3), and a crossbeam (5); the side connecting plate (3) is mounted on a bottom connecting block (402), and the ends of two corresponding groups of side connecting plates (3) are connected to the connecting plates (1), the two groups of connecting plates (1) are fixed by the fixed plate (2), and a crossbeam (5) is connected between the two groups of side connecting plates (3).

5. The hydraulic level-changing device for a plate laser cutting machine according to claim 4, characterized in that: The inner side surface of the side connecting plate (3) is provided with a groove, in which a hydraulic oil circuit can be provided. The surface of the side connecting plate (3) is also provided with an opening, and the hydraulic oil circuit is connected to the hydraulic cylinder (404) through the opening.