Door guard plate welding equipment with automatic feeding and discharging functions

By introducing convex strips, positioning blocks and clamping structures into the door guard welding equipment, combined with cylinder and motor drive, the automatic conveying and clamping of materials is realized, solving the problem of time-consuming and labor-intensive manual handling in existing equipment, and improving the degree of automation and welding efficiency.

CN223265021UActive Publication Date: 2025-08-26HUZHOU TIAHE AUTOMOBILE PART
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Patent Information

Application Number
CN202422565052.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing door guard welding equipment lacks automatic loading and unloading design, which leads to labor-intensive manual handling, increases labor costs, and low degree of automation.

Method used

A door guard welding equipment for automatic loading and unloading is designed. By setting up a convex strip, positioning block, block, and clamping structure, the positioning and automatic clamping of the material plate on the conveyor belt structure is realized. Combined with the clamping structure driven by the cylinder and motor, the automatic conveying and clamping of the material is realized.

Benefits of technology

The automatic loading and unloading of door guard plates is realized, the welding efficiency and automation are improved, manual operation is reduced, and labor costs are reduced.

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Abstract

The utility model relates to automatic feeding and discharging door guard plate welding equipment which comprises a bottom plate, a welding platform is arranged on the left side of the upper portion of the bottom plate, a mounting platform is arranged on the right side of the upper portion of the bottom plate, a conveying belt structure is arranged in the middle of the upper end of the welding platform, and material discs are evenly distributed at the upper end of the conveying belt structure. Two placing grooves are formed in the upper end of the material disc in a bilateral symmetry mode, V-shaped limiting blocks are evenly distributed between the placing grooves, and L-shaped limiting blocks are arranged at the ends, away from the V-shaped limiting blocks, of the placing grooves; by arranging the protruding strips and the positioning blocks, the position of the material disc on the conveying belt structure is limited, and the material disc can be conveniently and rapidly placed on the conveying belt structure; a pressing block is arranged, a first air cylinder regularly stretches out and draws back to drive the pressing block to move, automatic clamping and loosening of a material disc are achieved, and automatic feeding and discharging are conducted in cooperation with a conveying belt structure; and by arranging the clamping structure, left-right and up-down movement of the clamping block is achieved, the flexibility is high, and the adaptability to the appearance of the door protection plate is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of door guard plate welding equipment, in particular to a door guard plate welding equipment with automatic loading and unloading. Background Art

[0002] Automobile door outer guard panels are one of the automobile decorative parts. They are installed on the door sheet metal, and a sealing strip is installed on the lower part of the door outer guard panel. Door outer guard panels often require welding reinforcements during installation. The existing welding process often requires manual handling of door guard panels, which is time-consuming and labor-intensive, increasing labor costs. Therefore, we designed a door guard panel welding equipment with automatic loading and unloading.

[0003] Patent number CN202221504570.0 is a Chinese utility model patent, which discloses a door outer guard plate welding device, including a support platform and a welding platform, a positioning plate is fixedly installed on the support platform, and a positioning clamping mechanism for positioning and clamping the door outer guard plate and the reinforcement is symmetrically arranged on the positioning plate. The positioning clamping mechanism includes a positioning ring fixedly installed on the positioning plate, a positioning block and a clamping cylinder. The positioning block is L-shaped and is located on the side close to the positioning ring. The clamping cylinder is vertically fixed on the positioning ring away from the positioning block. One side of the door guard plate, and linearly arranged along the positioning ring, the top of the action end of the clamping cylinder is fixedly installed with a clamping claw, and a number of elastic pins are installed on the clamping claw, and a welding robot is fixedly installed on the welding table; this utility model can better integrate the door outer guard plate and the reinforcement into one mechanism to form an assembly, with stable clamping effect, high welding efficiency and good welding effect, but this utility model has the following problems: first, it does not have an automatic loading and unloading design for the door guard plate, and manual handling is time-consuming and labor-intensive; secondly, it does not have an automatic limit clamping design for the door guard plate, and the degree of automation is low. Utility Model Content

[0004] The purpose of the utility model is to solve the technical problems that the existing welding requires manual handling of door guard plates, which is time-consuming and labor-intensive and increases labor costs by providing convex strips, positioning blocks, pressure blocks and clamping structures.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A door guard plate welding device with automatic loading and unloading comprises a base plate, a welding platform is provided on the upper left side of the base plate, and a mounting platform is provided on the upper right side of the base plate, a conveyor belt structure is provided in the middle of the upper end of the welding platform, a material tray is evenly distributed on the upper end of the conveyor belt structure, two placement grooves are symmetrically provided on the upper end of the material tray, V-shaped limit blocks are evenly distributed between the placement grooves, and an L-shaped limit block is provided at the end of the placement groove away from the V-shaped limit block.

[0007] As a preference, the lower end of the material tray is symmetrically provided with convex strips, the surface of the convex strips is adapted to be connected to positioning blocks, and the positioning blocks are located on the upper surface of the conveyor belt structure and are symmetrical.

[0008] As a preferred embodiment, a No. 1 cylinder is symmetrically provided on the upper end of the welding platform, and a pressure block is provided at the position of the piston rod of the No. 1 cylinder, and the pressure block is in an inverted L-shape.

[0009] As a preference, the front end of the No. 1 cylinder is provided with four clamping structures, which are symmetrical in pairs, and the clamping structures include rectangular grooves, and a No. 1 screw is provided in the grooves of the rectangular grooves.

[0010] As a preferred embodiment, the end of the No. 1 screw away from the conveyor belt structure passes through the surface of the welding platform to connect to the No. 1 motor, and the middle part of the No. 1 screw is provided with a No. 1 moving block, the upper end of the No. 1 moving block is provided with a square ring block, and a No. 2 screw is provided inside the ring of the square ring block, the upper end of the No. 2 screw passes through the surface of the square ring block to connect to the No. 2 motor, and the middle part of the No. 2 screw is provided with a No. 2 moving block, and the end of the No. 2 moving block close to the conveyor belt structure is provided with an electric telescopic rod, and the end of the electric telescopic rod close to the conveyor belt structure is provided with a clamping block, and the elastic blocks are evenly distributed on the clamping block close to the conveyor belt structure.

[0011] As a preference, guardrails are provided at the upper edge positions of the welding platform and the mounting platform, a welding structure is provided at the upper end of the mounting platform, and a control component is provided between the welding platform and the base plate.

[0012] Beneficial effects of the utility model:

[0013] (1) In the present invention, the position of the material tray on the conveyor belt structure is limited by providing convex strips and positioning blocks, so that the material tray can be quickly placed on the conveyor belt structure.

[0014] (2) In the present invention, a pressure block is provided, and the regular expansion and contraction of the No. 1 cylinder drives the pressure block to move, thereby realizing automatic clamping and loosening of the material tray, and cooperating with the conveyor belt structure to automatically load and unload materials.

[0015] (3) In the present invention, a clamping structure is provided. The No. 1 motor drives the No. 1 screw to rotate, so that the No. 1 moving block drives the square ring block to move left and right. The No. 2 motor drives the No. 2 screw to rotate, so that the clamping block moves up and down. Therefore, the clamping structure has high flexibility, high adaptability to the shape of the door guard plate, and is easy to clamp.

[0016] In summary, the utility model has the advantages of simple structure, high flexibility, and automatic loading and unloading, and is particularly suitable for the technical field of door guard plate welding equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the structure of the door guard plate welding equipment with automatic loading and unloading.

[0019] Figure 2 It is a structural diagram of the transmission belt structure.

[0020] Figure 3 It is a structural diagram of the clamping structure. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present utility model are clearly and completely described below with reference to the accompanying drawings.

[0022] Example 1

[0023] like Figures 1 to 3 As shown, the utility model provides a door guard plate welding device with automatic loading and unloading, including a base plate 1, a welding platform 2 is provided on the upper left side of the base plate 1, and a mounting platform 3 is provided on the upper right side of the base plate 1, a conveyor belt structure 4 is provided in the middle of the upper end of the welding platform 2, which is mainly composed of a conveyor belt, a transmission roller, a motor and other components, and plays the role of transmitting a material tray 41. The upper end of the conveyor belt structure 4 is evenly distributed with a material tray 41 for transporting the door guard plate, and the upper end of the material tray 41 is symmetrically provided with two placement slots 42 for aligning the lower end of the door guard plate. To limit the position and prevent it from falling during movement, V-shaped limit blocks 43 are evenly distributed between the placement grooves 42, which are made of elastic material and have deformation ability, and an L-shaped limit block 44 is provided at one end of the placement groove 42 away from the V-shaped limit block 43, which is made of elastic material and has deformation ability. The distance between the L-shaped limit block 44 and the V-shaped limit block 43 is less than the thickness of the door guard plate. When the door guard plate is placed into the placement groove 42 from top to bottom, the L-shaped limit block 44 and the V-shaped limit block 43 are squeezed open, so that the door guard plate is fixed in the placement groove 42.

[0024] Further, if Figure 2 As shown, the lower end of the material tray 41 is symmetrically provided with a convex strip 45, and the surface of the convex strip 45 is adapted to connect the positioning block 46. The positioning block 46 is located on the upper surface of the conveyor belt structure 4 and is symmetrical. The convex strip 45 and the positioning block 46 cooperate with each other to limit the position of the material tray 41 on the conveyor belt structure 4, so as to facilitate the rapid placement of the material tray 41 on the conveyor belt structure 4.

[0025] Further, if Figure 3 As shown, a cylinder No. 1 is symmetrically provided on the left and right sides of the upper end of the welding platform 2, and a pressure block 51 is provided at the piston rod position of the cylinder No. 1. The pressure block 51 is in an inverted L-shape. When the transmission distance and transmission speed of the conveyor belt structure 4 are known, the time for transmission to the welding point can be obtained, and the time for automatic welding of the door guard plate is fixed, then the time interval of the extension and contraction of the cylinder No. 1 5 can be calculated. Therefore, the control component 9 controls the regular extension and contraction of the cylinder No. 1 according to the time interval, so that the cylinder No. 1 drives the pressure block 51 to move in an orderly manner, ensuring that the material tray 41 is automatically clamped and released.

[0026] Further, if Figure 3 As shown, the front end of the No. 1 cylinder 5 is provided with four clamping structures 6, which are symmetrical in pairs, and fixedly clamp the material tray located at the welding point. The clamping structure 6 includes a rectangular groove 61, and a No. 1 screw 62 is provided in the groove of the rectangular groove 61. The No. 1 motor 63 rotates under the control of the control component 9, driving the No. 1 screw 62 to rotate, so that the No. 1 moving block 64 is displaced left and right.

[0027] Furthermore, the end of the No. 1 screw 62 away from the conveyor belt structure 4 passes through the surface of the welding platform 2 to connect to the No. 1 motor 63, and the middle part of the No. 1 screw 62 is provided with a No. 1 moving block 64, the upper end of the No. 1 moving block 64 is provided with a square ring block 65, and the ring of the square ring block 65 is provided with a No. 2 screw 66, and the upper end of the No. 2 screw 66 passes through the surface of the square ring block 65 to connect to the No. 2 motor 67. The No. 2 motor 67 rotates under the control of the control component 9, driving the No. 2 screw 66 to rotate, so that the No. 2 moving block 611 moves up and down, and the middle part of the No. 2 screw 66 is provided with a No. Moving block 611, the No. 2 moving block 611 is provided with an electric telescopic rod 68 at one end close to the conveyor belt structure 4, which is controlled by the control component 9. The electric telescopic rod 68 is extended and retracted to drive the clamping block 69 to firmly clamp the door guard plate to prevent displacement during welding and affect the welding effect. The electric telescopic rod 68 is provided with a clamping block 69 at one end close to the conveyor belt structure 4. The clamping block 69 is evenly distributed with elastic blocks 610 at one end close to the conveyor belt structure 4, which reduces the contact area between the clamping block 69 and the door guard plate, reduces the clamping marks, and also uses the deformation ability of the elastic block 610 to play a clamping and buffering role.

[0028] Further, if Figure 1 As shown, guardrails 7 are provided at the upper edge positions of the welding platform 2 and the mounting platform 3 to prevent sparks from flying around during the welding process of the welding structure 8, thereby improving personnel safety. A welding structure 8 is provided at the upper end of the mounting platform 3, which is an automatic welding robot arm controlled by a control component 9. A control component 9 is provided between the welding platform 2 and the base plate 1, which is the main control part of the entire welding equipment.

[0029] Working process: First, align the convex strip 45 with the positioning block 46, so that the material tray 41 is placed on the conveyor belt structure 4; further, place the door guard plate in the placement groove 42 from top to bottom, so that the L-shaped limit block 44 and the V-shaped limit block 43 are deformed, so that the lower side of the door guard plate is clamped to prevent the door guard plate from falling during transportation; further, the No. 1 cylinder 5 is extended to drive the pressure block 51 to extend, clamping the material tray 41 left and right to prevent it from moving; further, the No. 1 motor 63 rotates under the control of the control component 9, driving the No. 1 screw 62 to rotate, so that ... The No. 1 moving block 64 is displaced; at the same time, the No. 2 motor 67 rotates under the control of the control component 9, driving the No. 2 screw 66 to rotate, so that the No. 2 moving block 611 moves up and down; at the same time, the electric lifting and retracting rod 68 is extended and retracted to drive the clamping block 69 to firmly clamp the door guard plate to prevent displacement during welding and affect the welding effect; further, the welding structure 8 works to weld the door guard plate. After completion, the clamping structure 6 is reset, and the No. 1 cylinder 5 is reset, so that the material tray 41 and the welded door guard plate lose the clamping force and continue to follow the conveyor belt structure 4 for unloading movement.

[0030] In the description of the present invention, it should be understood that the terms "front and back", "left and right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the equipment or components referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the utility model.

[0031] Of course, in this technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0032] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art based on the technical teachings of the present invention are within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. A door guard plate welding device with automatic loading and unloading, characterized by: The invention comprises a base plate (1), a welding platform (2) is provided on the upper left side of the base plate (1), and a mounting platform (3) is provided on the upper right side of the base plate (1), a conveyor belt structure (4) is provided in the middle of the upper end of the welding platform (2), a material tray (41) is evenly distributed on the upper end of the conveyor belt structure (4), two placement grooves (42) are symmetrically provided on the upper end of the material tray (41), V-shaped limit blocks (43) are evenly distributed between the placement grooves (42), and an L-shaped limit block (44) is provided at one end of the placement groove (42) away from the V-shaped limit block (43).

2. The automatic loading and unloading door guard plate welding equipment according to claim 1 is characterized in that: The lower end of the material tray (41) is symmetrically provided with a convex strip (45), the surface of the convex strip (45) is adapted to be connected with a positioning block (46), and the positioning block (46) is located on the upper surface of the conveyor belt structure (4) and is symmetrical.

3. The automatic loading and unloading door guard plate welding equipment according to claim 1 is characterized in that: A No. 1 air cylinder (5) is symmetrically provided at the upper end of the welding platform (2), and a pressure block (51) is provided at the piston rod position of the No. 1 air cylinder (5), and the pressure block (51) is in an inverted L-shape.

4. The automatic loading and unloading door guard plate welding equipment according to claim 3 is characterized in that: The front end of the No. 1 cylinder (5) is provided with four clamping structures (6), which are symmetrical in pairs. The clamping structures (6) include rectangular grooves (61), and a No. 1 screw (62) is provided in the groove of the rectangular groove (61).

5. The automatic loading and unloading door guard plate welding equipment according to claim 4 is characterized in that: The end of the No. 1 screw rod (62) away from the conveyor belt structure (4) passes through the surface of the welding platform (2) to connect to the No. 1 motor (63), and the middle part of the No. 1 screw rod (62) is provided with a No. 1 moving block (64), the upper end of the No. 1 moving block (64) is provided with a square ring block (65), the ring of the square ring block (65) is provided with a No. 2 screw rod (66), the upper end of the No. 2 screw rod (66) passes through the surface of the square ring block (65) to connect to the No. 2 motor (67), and the middle part of the No. 2 screw rod (66) is provided with a No. 2 moving block (611), the end of the No. 2 moving block (611) close to the conveyor belt structure (4) is provided with an electric telescopic rod (68), the end of the electric telescopic rod (68) close to the conveyor belt structure (4) is provided with a clamping block (69), and the clamping block (69) close to the end of the conveyor belt structure (4) is evenly distributed with elastic blocks (610).

6. The automatic loading and unloading door guard plate welding equipment according to claim 1 is characterized in that: The upper edges of the welding platform (2) and the mounting platform (3) are both provided with guardrails (7), the upper end of the mounting platform (3) is provided with a welding structure (8), and a control component (9) is provided between the welding platform (2) and the base plate (1).

Citation Information

Patent Citations

  • Outdoor protective plate welding equipment

    CN217618752U