Welding gun adjusting mechanism
By setting up X-axis, Y-axis, Z-axis transmission components and rotary swing components, multi-dimensional adjustment of the welding gun is achieved, which solves the problem of limited adjustment range of the existing welding gun and improves welding flexibility and efficiency.
Patent Information
- Application Number
- CN202422549569.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-21
AI Technical Summary
The existing welding torch position adjustment range is limited, which increases the difficulty of adjustment for the operator and cannot meet the processing needs well.
The X-axis transmission assembly, Y-axis transmission assembly, Z-axis transmission assembly, reciprocating movement assembly, rotating assembly and swing assembly are adopted. Through the combined movement of these components, the multi-dimensional adjustment of the welding gun is achieved, including movement, rotation and swing along the X-axis, Y-axis, and Z-axis to meet the welding needs in different directions.
It realizes accurate adjustment of the position of the welding gun, reduces the difficulty of adjustment, improves the flexibility and efficiency of welding, and is suitable for gas-electric vertical welding and gas-electric horizontal welding equipment, as well as other welding equipment.
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Figure CN223265037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a welding gun adjusting mechanism. Background Art
[0002] A welding gun is a tool used for welding that is shaped like a gun and has a nozzle at the front that emits a high-temperature flame as a heat source. It is flexible, convenient, and simple to use.
[0003] In the prior art, the adjustment of the welding gun position is generally achieved through a cross slide. The welding gun is connected to the cross slide, and the cross slide drives the welding gun to move in the horizontal and vertical directions to adjust the welding position of the welding gun. The adjustment range is limited, which increases the difficulty of adjustment for the operator and cannot meet the processing requirements well. Utility Model Content
[0004] In view of the above-mentioned defects, the purpose of the present invention is to propose a welding gun adjustment mechanism to solve the problem that the position of the existing welding gun is inconvenient to adjust and cannot well meet processing requirements.
[0005] To achieve this purpose, the present invention adopts the following technical solutions:
[0006] A welding gun adjustment mechanism includes an X-axis transmission assembly, a Y-axis transmission assembly, a Z-axis transmission assembly, a reciprocating movement assembly, a rotating assembly, a swinging assembly and a welding gun;
[0007] The Y-axis transmission assembly is installed on the X-axis transmission assembly, and the X-axis transmission assembly is used to drive the Y-axis transmission assembly to move along the X-axis direction;
[0008] The Z-axis transmission assembly is installed on the Y-axis transmission assembly, and the Y-axis transmission assembly is used to drive the Z-axis transmission assembly to move along the Y-axis direction;
[0009] The reciprocating assembly is installed on the Z-axis transmission assembly, and the Z-axis transmission assembly is used to drive the reciprocating assembly to move along the Z-axis direction;
[0010] The rotating assembly is mounted on the reciprocating assembly, and the reciprocating assembly is used to drive the rotating assembly to reciprocate;
[0011] The swing assembly is mounted on the rotating assembly, and the rotating assembly is used to drive the swing assembly to rotate around the rotating axis of the rotating assembly;
[0012] The welding gun is mounted on the swing assembly, and the swing assembly is used to drive the welding gun to swing so as to adjust the angle between the welding gun and the rotating assembly.
[0013] Preferably, the X-axis transmission assembly includes a fixed seat, a groove is formed at the top of the fixed seat, a first threaded rod is rotatably connected between the inner side walls of the groove, a movable seat is threadedly connected to the outer side of the first threaded rod, and the top of the movable seat passes through the groove and extends to the outside of the fixed seat to be connected to the Y-axis transmission assembly;
[0014] A support plate is installed on the top of the fixed seat, and the support plate slides through the movable seat. A first driving member is installed on the top of the support plate. The driving end of the first driving member passes through the support plate and extends into the groove and is coaxially connected to the first bevel gear. The first bevel gear is meshed with the second bevel gear, and the second bevel gear is fixedly sleeved on the outside of the first threaded rod.
[0015] Preferably, a guide rail pair is installed on the side wall of the movable seat, and the guide rail pair is installed on the inner side wall of the groove.
[0016] Preferably, the Y-axis transmission assembly includes a fixed sleeve and a second driving member, the fixed sleeve is fixedly inserted into the interior of the movable seat, an internal gear sleeve is fixed in the fixed sleeve, and an external gear sleeve is meshedly connected in the internal gear sleeve;
[0017] The driving end of the second driving member passes through the fixed sleeve and extends to the inside of one end of the external gear sleeve. The driving end of the second driving member is threadedly connected to the external gear sleeve. The other end of the external gear sleeve passes through the fixed sleeve and extends to the outside and is connected to a first mounting seat. The Z-axis transmission assembly is fixedly mounted on the first mounting seat.
[0018] Preferably, the structure of the Z-axis transmission assembly is consistent with the structure of the Y-axis transmission assembly.
[0019] Preferably, the reciprocating component is a reciprocating linear module.
[0020] Preferably, the rotating assembly includes a second mounting seat, the second mounting seat is mounted on the driving end of the reciprocating assembly, a worm is rotatably mounted in the second mounting seat, a third driving member is provided on the outside of the second mounting seat, the driving end of the third driving member passes through the second mounting seat and is coaxially connected to the worm, one side of the worm is meshed with a worm wheel, a rotating shaft is coaxially mounted on the worm wheel, the rotating shaft is rotatably mounted in the second mounting seat, one end of the rotating shaft passes through the second mounting seat and extends to the outside to be connected to the third mounting seat, and the swinging assembly is mounted on the side of the third mounting seat away from the second mounting seat.
[0021] Preferably, the swing assembly includes a fourth mounting seat and a second threaded rod, one end of the fourth mounting seat is hinged to a side of the third mounting seat away from the second mounting seat, the welding gun is detachably mounted on the other end of the fourth mounting seat, and a through hole is formed in a side wall of the fourth mounting seat, the diameter of the through hole being larger than the diameter of the second threaded rod;
[0022] The second threaded rod is movably arranged to pass through the through hole, one end of the second threaded rod is coaxially connected to the rotating shaft, and the other end of the second threaded rod is threadedly sleeved with a pressure cap, and one end of the pressure cap presses against a side of the fourth mounting seat away from the third mounting seat;
[0023] A spring is connected between the fourth mounting seat and the third mounting seat, and the spring is sleeved on the outside of the second threaded rod.
[0024] Preferably, the first driving member, the second driving member and the third driving member are manual rods or driving motors.
[0025] The technical solution provided by the utility model may have the following beneficial effects:
[0026] The position of the welding gun can be adjusted along the X-axis, Y-axis and Z-axis through the set X-axis transmission assembly, the direction of the welding gun can be adjusted through the rotating assembly and the swinging assembly, and the welding gun can be driven to move back and forth through the reciprocating assembly to perform welding operations to meet the welding requirements in different directions. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 It is a structural diagram of the X-axis transmission assembly of the present utility model;
[0029] Figure 3 It is a structural diagram of the Y-axis transmission assembly of the present utility model;
[0030] Figure 4 It is a schematic diagram of the internal connection structure of the rotating component and the swinging component of the utility model.
[0031] Among them: 1. X-axis transmission assembly; 11. fixed seat; 12. first threaded rod; 121. second bevel gear; 13. movable seat; 14. guide rail pair; 15. first driving member; 151. first bevel gear; 16. support plate; 2. Y-axis transmission assembly; 21. fixed sleeve; 22. inner gear sleeve; 23. outer gear sleeve; 24. second driving member; 25. first mounting seat; 3. Z-axis transmission assembly; 4. reciprocating assembly; 5. rotating assembly; 51. second mounting seat; 52. worm; 53. worm gear; 54. rotating shaft; 55. third mounting seat; 56. third driving member; 6. swinging assembly; 61. fourth mounting seat; 62. through hole; 63. second threaded rod; 64. pressure cap; 65. spring. DETAILED DESCRIPTION
[0032] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0033] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more such features, and are used to distinguish between the described features, without distinction of order or importance.
[0034] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0035] Below is the accompanying drawings Figures 1 to 4 The technical solution of the utility model is further illustrated through specific implementation methods.
[0036] like Figure 1-4As shown, a welding gun adjustment mechanism includes an X-axis transmission assembly 1, a Y-axis transmission assembly 2, a Z-axis transmission assembly 3, a reciprocating movement assembly 4, a rotating assembly 5, a swinging assembly 6 and a welding gun;
[0037] The Y-axis transmission assembly 2 is installed on the X-axis transmission assembly 1, and the X-axis transmission assembly 1 is used to drive the Y-axis transmission assembly 2 to move along the X-axis direction;
[0038] The Z-axis transmission assembly 3 is installed on the Y-axis transmission assembly 2, and the Y-axis transmission assembly 2 is used to drive the Z-axis transmission assembly 3 to move along the Y-axis direction;
[0039] The reciprocating assembly 4 is installed on the Z-axis transmission assembly 3, and the Z-axis transmission assembly 3 is used to drive the reciprocating assembly 4 to move along the Z-axis direction;
[0040] The rotating assembly 5 is installed on the reciprocating assembly 4, and the reciprocating assembly 4 is used to drive the rotating assembly 5 to reciprocate;
[0041] The swing assembly 6 is mounted on the rotating assembly 5, and the rotating assembly 5 is used to drive the swing assembly 6 to rotate around the rotating axis of the rotating assembly 5;
[0042] The welding gun is mounted on the swing assembly 6 , and the swing assembly 6 is used to drive the welding gun to swing so as to adjust the angle between the welding gun and the rotating assembly 5 .
[0043] It can be understood that the position of the welding gun can be adjusted along the X-axis, Y-axis and Z-axis through the set X-axis transmission assembly 1, Y-axis transmission assembly 2, and Z-axis transmission assembly 3, and the direction of the welding gun can be adjusted through the rotating assembly 5 and the swinging assembly 6, and the welding gun can be driven to move back and forth by the reciprocating moving assembly 4 to perform welding operations to meet the welding requirements in different directions. It is worth noting that this equipment is used for gas-electric vertical welding and gas-electric horizontal welding equipment, and can also be used for other welding equipment.
[0044] like Figure 2 As shown, the X-axis transmission assembly 1 includes a fixed base 11, a groove is formed at the top of the fixed base 11, a first threaded rod 12 is rotatably connected between the inner side walls of the groove, and a movable base 13 is threadedly connected to the outer side of the first threaded rod 12. The top of the movable base 13 passes through the groove and extends to the outside of the fixed base 11 to be connected to the Y-axis transmission assembly 2;
[0045] A support plate 16 is installed at the top of the fixed seat 11, and the support plate 16 slides through the movable seat 13. A first driving member 15 is installed at the top of the support plate 16. The driving end of the first driving member 15 passes through the support plate 16 and extends into the groove and is coaxially connected to a first bevel gear 151. The first bevel gear 151 is meshed with a second bevel gear 121, and the second bevel gear 121 is fixedly sleeved on the outside of the first threaded rod 12.
[0046] Specifically, the first driving member 15 drives the first bevel gear 151 to rotate, the first bevel gear 151 drives the meshing second bevel gear 121 to rotate, and the second bevel gear 121 drives the first threaded rod 12 to rotate. During the rotation of the first threaded rod 12, the movable seat 13 moves along the support plate 16, thereby driving the Y-axis transmission assembly 2 to move along the X-axis direction through the movable seat 13.
[0047] like Figure 1-2 As shown, a guide rail pair 14 is installed on the side wall of the movable seat 13, and the guide rail pair 14 is installed on the inner side wall of the groove.
[0048] Specifically, the guide rail pair 14 can enable the movable seat 13 to move stably and smoothly.
[0049] like Figure 2-3 As shown, the Y-axis transmission assembly 2 includes a fixed sleeve 21 and a second driving member 24. The fixed sleeve 21 is fixedly inserted into the interior of the movable seat 13. An internal gear sleeve 22 is fixed in the fixed sleeve 21, and an external gear sleeve 23 is meshedly connected to the internal gear sleeve 22.
[0050] The driving end of the second driving member 24 passes through the fixed sleeve 21 and extends to the inside of one end of the external gear sleeve 23. The driving end of the second driving member 24 is threadedly connected to the external gear sleeve 23. The other end of the external gear sleeve 23 passes through the fixed sleeve 21 and extends to the outside to be connected to a first mounting seat 25. The Z-axis transmission assembly 3 is fixedly mounted on the first mounting seat 25.
[0051] Specifically, since the outer gear sleeve 23 is meshed with the inner gear sleeve 22, the second driving member 24 can drive the outer gear sleeve 23 to move along the axis of the inner gear sleeve 22 when the driving end of the second driving member 24 is threadedly connected to the outer gear sleeve 23. During the movement of the outer gear sleeve 23, the first mounting seat 25 is driven to move, thereby driving the Z-axis transmission assembly 3 to move along the Y-axis direction.
[0052] like Figure 3 As shown, the structure of the Z-axis transmission assembly 3 is consistent with the structure of the Y-axis transmission assembly 2.
[0053] Specifically, the structure of the Z-axis transmission assembly 3 is consistent with that of the Y-axis transmission assembly 2 , which can reduce the types of parts required to manufacture the device, thereby reducing the manufacturing difficulty of the device.
[0054] like Figure 1 As shown, the reciprocating component 4 is a reciprocating linear module.
[0055] Specifically, the reciprocating linear module can achieve precise position control and can operate smoothly, thereby making the position adjustment of the welding gun more accurate and driving the welding gun to move back and forth to perform welding.
[0056] like Figure 4 As shown, the rotating assembly 5 includes a second mounting seat 51, which is mounted on the driving end of the reciprocating assembly 4, and a worm 52 is rotatably mounted in the second mounting seat 51. A third driving member 56 is provided on the outside of the second mounting seat 51, and the driving end of the third driving member 56 passes through the second mounting seat 51 and is coaxially connected to the worm 52. A worm wheel 53 is meshed with one side of the worm 52, and a rotating shaft 54 is coaxially mounted on the worm wheel 53. The rotating shaft 54 is rotatably mounted in the second mounting seat 51, and one end of the rotating shaft 54 passes through the second mounting seat 51 and extends to the outside to be connected to the third mounting seat 55. The swinging assembly 6 is mounted on the side of the third mounting seat 55 away from the second mounting seat 51.
[0057] Specifically, the worm 52 is driven to rotate by the third driving member 56, and the rotation of the worm 52 drives the worm wheel 53 to rotate, the worm wheel 53 drives the coaxially connected rotating shaft 54 to rotate, the rotating shaft 54 drives the third mounting seat 55 to rotate, and the third mounting seat 55 drives the swing assembly 6 to rotate, thereby driving the welding gun installed on the swing assembly 6 to rotate.
[0058] like Figure 4 As shown, the swing assembly 6 includes a fourth mounting seat 61 and a second threaded rod 63. One end of the fourth mounting seat 61 is hinged to the side of the third mounting seat 55 away from the second mounting seat 51. The welding gun is detachably mounted on the other end of the fourth mounting seat 61. A through hole 62 is formed in the side wall of the fourth mounting seat 61. The diameter of the through hole 62 is larger than the diameter of the second threaded rod 63.
[0059] The second threaded rod 63 is movably arranged to pass through the through hole 62. One end of the second threaded rod 63 is coaxially connected to the rotating shaft 54. The other end of the second threaded rod 63 is threadedly sleeved with a pressure cap 64. One end of the pressure cap 64 presses against a side of the fourth mounting seat 61 away from the third mounting seat 55.
[0060] A spring 65 is connected between the fourth mounting seat 61 and the third mounting seat 55 , and the spring 65 is sleeved on the outside of the second threaded rod 63 .
[0061] Specifically, the pressure cap 64 is rotated and moves along the axis of the second threaded rod 63. When the pressure cap 64 gradually approaches the third mounting seat 55, the pressure cap 64 drives the fourth mounting seat 61 to move, so that the fourth mounting seat 61 rotates in the direction of the third mounting seat 55, thereby reducing the angle between the welding gun and the third mounting seat 55. At this time, the spring 65 is in a compressed state. When the pressure cap 64 gradually moves away from the third mounting seat 55, the compressed spring 65 gradually returns to its original state. The spring 65 pushes the fourth mounting seat 61 to move, so that the fourth mounting seat 61 rotates in the direction away from the third mounting seat 55, thereby increasing the angle between the welding gun and the third mounting seat 55.
[0062] like Figure 1-4 As shown, the first driving member 15, the second driving member 24 and the third driving member 56 are manual levers or driving motors.
[0063] Specifically, when the first drive member 15, the second drive member 24 and the third drive member 56 use manual rods, their purchase price is cheap, which can reduce the manufacturing cost of the device. When the first drive member 15, the second drive member 24 and the third drive member 56 use drive motors, workers can remotely adjust the position of the welding gun quickly through the drive motor, thereby improving the degree of automation of the device and facilitating the use of the device in harsh welding environments.
[0064] The technical principles of the present invention have been described above with reference to specific embodiments. These descriptions are intended solely to illustrate the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, those skilled in the art will be able to devise other specific implementations of the present invention without inventive effort, and such implementations will fall within the scope of protection of the present invention.
Claims
1. A welding gun adjustment mechanism, characterized in that: It comprises an X-axis transmission assembly (1), a Y-axis transmission assembly (2), a Z-axis transmission assembly (3), a reciprocating movement assembly (4), a rotating assembly (5), a swing assembly (6) and a welding gun; The Y-axis transmission assembly (2) is mounted on the X-axis transmission assembly (1), and the X-axis transmission assembly (1) is used to drive the Y-axis transmission assembly (2) to move along the X-axis direction; The Z-axis transmission assembly (3) is installed on the Y-axis transmission assembly (2), and the Y-axis transmission assembly (2) is used to drive the Z-axis transmission assembly (3) to move along the Y-axis direction; The reciprocating component (4) is mounted on the Z-axis transmission component (3), and the Z-axis transmission component (3) is used to drive the reciprocating component (4) to move along the Z-axis direction; The rotating assembly (5) is mounted on the reciprocating assembly (4), and the reciprocating assembly (4) is used to drive the rotating assembly (5) to reciprocate; The swing assembly (6) is mounted on the rotating assembly (5), and the rotating assembly (5) is used to drive the swing assembly (6) to rotate around the rotating axis of the rotating assembly (5); The welding gun is mounted on the swing assembly (6), and the swing assembly (6) is used to drive the welding gun to swing so as to adjust the angle between the welding gun and the rotating assembly (5).
2. A welding gun adjustment mechanism according to claim 1, characterized in that: The X-axis transmission assembly (1) comprises a fixed seat (11), a groove is provided at the top of the fixed seat (11), a first threaded rod (12) is rotatably connected between the inner side walls of the groove, a movable seat (13) is threadedly connected to the outer side of the first threaded rod (12), and the top of the movable seat (13) passes through the groove and extends to the outside of the fixed seat (11) to be connected to the Y-axis transmission assembly (2); A support plate (16) is installed at the top of the fixed seat (11), and the support plate (16) is slidably inserted into the movable seat (13). A first driving member (15) is installed at the top of the support plate (16). The driving end of the first driving member (15) passes through the support plate (16) and extends into the groove and is coaxially connected to a first bevel gear (151). The first bevel gear (151) is meshedly connected to a second bevel gear (121). The second bevel gear (121) is fixedly sleeved on the outside of the first threaded rod (12).
3. A welding gun adjustment mechanism according to claim 2, characterized in that: A guide rail pair (14) is installed on the side wall of the movable seat (13), and the guide rail pair (14) is installed on the inner side wall of the groove.
4. A welding gun adjustment mechanism according to claim 2, characterized in that: The Y-axis transmission assembly (2) includes a fixed sleeve (21) and a second driving member (24), wherein the fixed sleeve (21) is fixedly inserted into the interior of the movable seat (13), an inner gear sleeve (22) is fixed in the fixed sleeve (21), and an outer gear sleeve (23) is meshedly connected in the inner gear sleeve (22); The driving end of the second driving member (24) passes through the fixed sleeve (21) and extends to the inside of one end of the outer gear sleeve (23); the driving end of the second driving member (24) is threadedly connected to the outer gear sleeve (23); the other end of the outer gear sleeve (23) passes through the fixed sleeve (21) and extends to the outside to be connected to a first mounting seat (25); the Z-axis transmission assembly (3) is fixedly mounted on the first mounting seat (25).
5. The welding gun adjustment mechanism according to claim 1, characterized in that: The structure of the Z-axis transmission assembly (3) is consistent with the structure of the Y-axis transmission assembly (2).
6. The welding gun adjustment mechanism according to claim 1, characterized in that: The reciprocating component (4) is a reciprocating linear module.
7. The welding gun adjustment mechanism according to claim 4, characterized in that: The rotating assembly (5) includes a second mounting seat (51), the second mounting seat (51) is mounted on the driving end of the reciprocating moving assembly (4), a worm (52) is rotatably mounted in the second mounting seat (51), a third driving member (56) is provided on the outside of the second mounting seat (51), the driving end of the third driving member (56) passes through the second mounting seat (51) and is coaxially connected to the worm (52), one side of the worm (52) is meshedly connected with a worm wheel (53), a rotating shaft (54) is coaxially mounted on the worm wheel (53), the rotating shaft (54) is rotatably mounted in the second mounting seat (51), one end of the rotating shaft (54) passes through the second mounting seat (51) and extends to the outside to be connected to the third mounting seat (55), and the swinging assembly (6) is mounted on a side of the third mounting seat (55) away from the second mounting seat (51).
8. The welding gun adjustment mechanism according to claim 7, characterized in that: The swing assembly (6) includes a fourth mounting seat (61) and a second threaded rod (63), one end of the fourth mounting seat (61) is hinged to a side of the third mounting seat (55) away from the second mounting seat (51), the welding gun is detachably mounted on the other end of the fourth mounting seat (61), a through hole (62) is provided on the side wall of the fourth mounting seat (61), and the diameter of the through hole (62) is larger than the diameter of the second threaded rod (63); The second threaded rod (63) is movably arranged to pass through the through hole (62), one end of the second threaded rod (63) is coaxially connected to the rotating shaft (54), and the other end of the second threaded rod (63) is threadedly sleeved with a pressure cap (64), and one end of the pressure cap (64) is pressed against a side of the fourth mounting seat (61) away from the third mounting seat (55); A spring (65) is connected between the fourth mounting seat (61) and the third mounting seat (55), and the spring (65) is sleeved on the outside of the second threaded rod (63).
9. The welding gun adjustment mechanism according to claim 7, characterized in that: The first driving member (15), the second driving member (24) and the third driving member (56) are manual levers or driving motors.