Frame welding tool

Through the design of frame welding tooling, components such as turntables and support beams can be used to achieve flexible angle and position adjustment of the frame, solving the problems of high operation difficulty and low efficiency in the existing technology, and improving welding efficiency.

CN223265098UActive Publication Date: 2025-08-26SHANDONG KANGJIE ENVIRONMENTAL PROTECTION EQUIP CO LTD
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Patent Information

Application Number
CN202422502900.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-26
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, manual position adjustment is required during frame welding, resulting in high operational difficulty and low production efficiency.

Method used

The frame welding tooling is adopted, including the left and right rotors set in a coaxial manner, slide rods, support beams, clamps and cylinders and other components. The frame is adjusted by motor drive and screws to achieve flexible angle and position adjustment.

Benefits of technology

Simplifies the frame welding process, reduces operational difficulty, and improves production efficiency and flexibility.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223265098U_ABST
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Abstract

The utility model discloses a frame welding tool which comprises a left rotating disc and a right rotating disc which are coaxially arranged, two sliding rods are installed between the left rotating disc and the right rotating disc in parallel, and a left supporting beam and a right supporting beam are installed on the two sliding rods in a sliding mode. First clamping plates are installed at the first ends of the left supporting beam and the right supporting beam, second clamping plates are installed at the second ends of the left supporting beam and the right supporting beam, and the first clamping plates and the second clamping plates are perpendicular to the upper surfaces of the left supporting beam and the right supporting beam. The second ends of the left supporting beam and the right supporting beam are each provided with a multi-rod air cylinder, and the second clamping plates are installed at the telescopic ends of the multi-rod air cylinders. According to the frame welding device, frames of various sizes can be conveniently fixed, and the welding angle and the left-right position of the frame can be flexibly adjusted in the welding process.
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Description

Technical Field

[0001] The utility model relates to a vehicle frame welding tool, belonging to the technical field of vehicle frame welding. Background Art

[0002] Garbage trucks are used to collect, load and transport domestic waste. They can compress and crush the loaded garbage to increase its density and reduce its volume, greatly improving the efficiency of garbage collection and transportation. The new type of garbage truck has the characteristics of reliable quality, low failure rate, easy maintenance and low operating costs.

[0003] During the manufacturing process, a garbage truck is composed of a frame and a carriage mounted on the frame. During the manufacturing process of the frame, the parts of each part of the frame need to be welded and assembled. The welding and assembly process of the frame is generally carried out on a work platform. The frame is first placed on the platform for welding. When welding different parts of the frame, the operator is required to manually adjust the position of the frame. The operation is difficult and labor-intensive, resulting in low production efficiency.

[0004] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a frame welding tool, which can conveniently fix frames of various sizes. During the welding process, the welding angle and the left and right position of the frame can be flexibly adjusted.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] A vehicle frame welding tool comprises two coaxially arranged left and right turntables, two sliding rods are installed in parallel between the left and right turntables, and a left support beam and a right support beam are slidably installed on the two sliding rods;

[0008] A first clamping plate is installed at the first end of the left support beam and the right support beam, and a second clamping plate is installed at the second end of the left support beam and the right support beam, wherein the first clamping plate and the second clamping plate are perpendicular to the upper surface of the left support beam and the right support beam;

[0009] A multi-rod cylinder is respectively installed on the second end of the left support beam and the second end of the right support beam, and the second clamping plate is installed on the telescopic end of the multi-rod cylinder.

[0010] Furthermore, the position of the first clamping plate on the left support beam and the right support beam is adjustable.

[0011] Furthermore, polyurethane pads are provided on the inner valley bottoms of the first and second plywood to increase friction with the bicycle frame.

[0012] Furthermore, left plates are horizontally fixed on both sides of the left support beam, and right plates are horizontally fixed on both sides of the right support beam. The left plate and the right plate are fixed together facing each other, and a long hole is provided in the horizontal direction on the upper edge of the right plate, and bolts are installed on the long hole, and the left plate and the right plate are fixed together by the bolts.

[0013] Furthermore, it also includes a support frame, which includes two vertically arranged mounting plates, and the left turntable and the right turntable are rotatably mounted on the corresponding mounting plates respectively.

[0014] Furthermore, the back side of the left turntable is rotatably mounted on the left mounting plate via a toothless slewing support, and the back side of the right turntable is rotatably mounted on the right mounting plate via a toothed slewing support.

[0015] Furthermore, a lead screw is rotatably installed on the outer side of the left support beam, and a first bevel gear is rotatably installed on the left turntable. The inner hole of the first bevel gear is threadably connected to the lead screw through a thread, and the first bevel gear is matched with the second bevel gear, and the second bevel gear is driven by the first motor.

[0016] Furthermore, the toothed slewing bearing is meshed with a driving gear for transmission, and the driving gear is driven by a second motor.

[0017] Compared with the prior art, the present invention has the following advantages after adopting the above technical solution:

[0018] 1. The left and right support beams are respectively equipped with a first and a second plywood. The multi-rod cylinder contracts, driving the second plywood closer to the first plywood, fixing the frame on the support beam.

[0019] 2. The second motor drives the right turntable to rotate through the toothed slewing bearing. The right turntable and the left turntable are connected by a sliding rod. The rotation of the right turntable and the left turntable can flexibly adjust the welding angle of the frame.

[0020] 3. The lead screw is rotatably connected to the left support beam, and a first bevel gear is rotatably installed on the left turntable. The inner hole of the first bevel gear is threadably connected to the lead screw through a thread. When the first bevel gear rotates forward and reverse, the thread cooperates to pull the lead screw to move left and right, thereby pulling the left support beam and the right support beam to move left and right, so that the left and right positions of the frame can be adjusted.

[0021] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional diagram of the utility model from a first angle;

[0023] Figure 2 It is a three-dimensional diagram of the utility model from a second angle;

[0024] Figure 3 It is a top view of the utility model;

[0025] Figure 4 yes Figure 3 Cross-sectional view along AA.

[0026] In the figure,

[0027] 1-support frame, 101-mounting vertical plate, 2-left turntable, 3-right turntable, 4-sliding rod, 5-left support beam, 6-right support beam, 7-left plate, 8-right side plate, 9-long hole, 10-lead screw, 11-first helical gear, 12-second helical gear, 13-first motor, 14-toothless slewing support, 15-toothed slewing support, 16-second motor, 17-driving gear, 18-first splint, 19-second splint, 20-multi-rod cylinder. DETAILED DESCRIPTION

[0028] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings.

[0029] like Figure 1-4 As shown, the utility model provides a frame welding tool, including two coaxially arranged left turntables 2 and right turntables 3, two sliding rods 4 are installed in parallel between the left turntable 2 and the right turntable 3, and a left support beam 5 and a right support beam 6 are slidably installed on the two sliding rods 4. A first clamping plate 18 is installed at the first end of the left support beam 5 and the right support beam 6, and a second clamping plate 19 is installed at the second end of the left support beam 5 and the right support beam 6. The first clamping plate 18 and the second clamping plate 19 are perpendicular to the upper surfaces of the left support beam 5 and the right support beam 6;

[0030] A multi-rod cylinder 20 is installed on the second end of the left support beam 5 and the second end of the right support beam 6 respectively, and the second clamping plate 19 is installed on the telescopic end of the multi-rod cylinder 20.

[0031] When welding the frame, the frame is placed on the left support beam 5 and the right support beam 6, and the multi-rod cylinder 20 contracts, driving the second clamping plate 19 to move closer to the first clamping plate 18, thereby fixing the frame on the support beam. The position of the first clamping plate 18 on the left support beam 5 and the right support beam 6 is adjustable, so as to adapt to frames of different widths.

[0032] Polyurethane pads are provided at the inner valley bottoms of the first and second plywood plates 18 and 19 to increase friction with the bicycle frame.

[0033] A left side plate 7 is horizontally fixed to both sides of the left support beam 5, and a right side plate 8 is horizontally fixed to both sides of the right support beam 6. The left side plate 7 and the right side plate 8 are fixed together facing each other. A long hole 9 is provided in the horizontal direction on the right side plate 8. Bolts are installed in the long hole 9 to fix the left side plate 7 and the right side plate 8 together. The long hole 9 can be used to adjust the distance between the left support beam 5 and the right support beam 6 to accommodate different lengths of frames.

[0034] The present invention further comprises a support frame 1 , which comprises two vertically arranged mounting uprights 101 , and the left turntable 2 and the right turntable 3 are rotatably mounted on the corresponding mounting uprights 101 .

[0035] The back side of the left turntable 2 is rotatably mounted on the left mounting plate 101 via a toothless slewing support 14 , and the back side of the right turntable 3 is rotatably mounted on the right mounting plate 101 via a toothed slewing support 15 .

[0036] A screw 10 is rotatably installed on the outer side of the left support beam 5, and a first bevel gear 11 is rotatably installed on the left turntable 2. The inner hole of the first bevel gear 11 is threadedly connected to the screw 10 through a thread. The first bevel gear 11 is matched with the second bevel gear 12 for transmission, and the second bevel gear 12 is driven by a first motor 13.

[0037] The toothed slewing bearing 15 is meshed with a driving gear 17 for transmission, and the driving gear 17 is driven by a second motor 16 .

[0038] The specific working principle of this utility model:

[0039] The left support beam 5 and the right support beam 6 are respectively installed with a first clamping plate 18 and a second clamping plate 19 at both ends. When welding the frame, the frame is placed on the left support beam 5 and the right support beam 6, and the multi-rod cylinder 20 contracts, driving the second clamping plate 19 to move closer to the first clamping plate 18, thereby fixing the frame on the support beam.

[0040] The second motor 16 drives the right turntable 3 to rotate through the toothed slewing bearing 15. The right turntable 3 and the left turntable 2 are connected by a slide rod 4. The rotation of the right turntable 3 and the left turntable 2 can flexibly adjust the welding angle of the frame;

[0041] The lead screw 10 is rotatably connected to the left support beam 5, and a first bevel gear 11 is rotatably installed on the left turntable 2. The inner hole of the first bevel gear 11 is threadedly connected to the lead screw 10 through a thread. When the first bevel gear 11 rotates forward and reverse, the threaded cooperation pulls the lead screw 10 to move left and right, thereby pulling the left support beam 5 and the right support beam 6 to move left and right, so that the left and right positions of the frame can be adjusted.

[0042] The above description is merely an example of the preferred embodiment of the present invention. Any details not described in detail are common knowledge within the art. The scope of protection of the present invention is determined by the claims. Any equivalent modifications based on the technical teachings of the present invention are also within the scope of protection of the present invention.

Claims

1. A frame welding tool, characterized by: The invention comprises two coaxially arranged left turntables (2) and right turntables (3), two slide bars (4) are installed in parallel between the left turntable (2) and the right turntable (3), and a left support beam (5) and a right support beam (6) are slidably installed on the two slide bars (4); A first clamping plate (18) is installed at the first end of the left support beam (5) and the right support beam (6), and a second clamping plate (19) is installed at the second end of the left support beam (5) and the right support beam (6), wherein the first clamping plate (18) and the second clamping plate (19) are perpendicular to the upper surfaces of the left support beam (5) and the right support beam (6); A multi-rod cylinder (20) is respectively installed at the second end of the left support beam (5) and the second end of the right support beam (6), and the second clamping plate (19) is installed at the telescopic end of the multi-rod cylinder (20).

2. The frame welding tool according to claim 1, characterized in that: The position of the first clamping plate (18) on the left support beam (5) and the right support beam (6) is adjustable.

3. The vehicle frame welding tool according to claim 1, characterized in that: The inner valley bottoms of the first clamping plate (18) and the second clamping plate (19) are provided with polyurethane pads for increasing friction with the frame.

4. The vehicle frame welding tool according to claim 1, characterized in that: A left side plate (7) is horizontally fixed on both sides of the left support beam (5), and a right side plate (8) is horizontally fixed on both sides of the right support beam (6). The left side plate (7) and the right side plate (8) are fixed together facing each other. A long hole (9) is provided on the right side plate (8) in the horizontal direction. Bolts are installed on the long hole (9). The left side plate (7) and the right side plate (8) are fixed together by the bolts.

5. The vehicle frame welding tool according to claim 1, characterized in that: The invention also comprises a support frame (1), wherein the support frame (1) comprises two vertically arranged mounting uprights (101), and the left turntable (2) and the right turntable (3) are respectively rotatably mounted on the corresponding mounting uprights (101).

6. The vehicle frame welding tool according to claim 1, characterized in that: The back side of the left turntable (2) is rotatably mounted on the left mounting vertical plate (101) via a toothless slewing support (14), and the back side of the right turntable (3) is rotatably mounted on the right mounting vertical plate (101) via a toothed slewing support (15).

7. The vehicle frame welding tool according to claim 6, characterized in that: A lead screw (10) is rotatably mounted on the outer side of the left support beam (5), and a first bevel gear (11) is rotatably mounted on the left turntable (2). The inner hole of the first bevel gear (11) is threadedly connected to the lead screw (10) through a thread. The first bevel gear (11) is in transmission cooperation with a second bevel gear (12), and the second bevel gear (12) is driven by a first motor (13).

8. The vehicle frame welding tool according to claim 6, characterized in that: The toothed slewing bearing (15) is meshed with a driving gear (17) for transmission, and the driving gear (17) is driven by a second motor (16).