Relay upper cover and main body assembling tool

By designing an assembly tool including a vertical frame, a pneumatic screwdriver and a clamping assembly, the problem of time-consuming and labor-consuming assembly of the relay upper cover and the main body shell is solved, and the synchronous tightening of the four screws is achieved, improving assembly efficiency and quality.

CN223265156UActive Publication Date: 2025-08-26HENAN YU LI AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202422583317.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, the assembly process of the relay upper cover and the main body shell is time-consuming and labor-consuming, and it is impossible to efficiently assemble the simultaneous assembly of four screws.

Method used

An assembly tool consisting of a vertical frame, a pneumatic screwdriver and a clamping assembly is designed to achieve synchronous tightening of four screws through a longitudinal moving mechanism and a leveling system, combining a positioning seat and clamping assembly to ensure stable positioning of the parts.

Benefits of technology

The synchronous tightening of four screws is achieved, which improves assembly efficiency and quality, avoids the problem of unbalanced tool heads, and saves time and effort.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a relay upper cover and main body assembly tool, which comprises a vertical frame and four pneumatic screwdrivers, a mounting table is arranged on the vertical frame, the mounting table slides up and down along the vertical frame through a longitudinal moving mechanism, the mounting table comprises a vertical plate, an upper transverse plate and a lower transverse plate, the upper transverse plate and the lower transverse plate are both fixedly connected with the vertical plate, and the pneumatic screwdrivers are arranged on the vertical plate. The pneumatic screwdriver comprises a main machine and a tool head, and the main machine of the pneumatic screwdriver is fixed through an upper transverse plate. The bottom of the lower transverse plate is fixedly connected with a leveling plate through a supporting column, a leveling block is detachably fixed to the leveling plate, tool heads of the pneumatic screwdrivers penetrate through the leveling block and the leveling plate and then stretch out downwards, and the tool heads of the four pneumatic screwdrivers are axially parallel. A workbench is fixed to the bottom of the vertical frame, and a positioning base used for placing a relay and a clamping assembly used for fixing the relay are installed on the workbench. According to the utility model, four screws can be stably assembled at the same time in the assembling process of the relay upper cover and the main body.
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Description

Technical Field

[0001] The utility model relates to the technical field of relay assembly, in particular to an assembly tool for a relay upper cover and a main body. Background Art

[0002] A relay generally includes a magnetic circuit system, a contact system, and a restoration mechanism, wherein the magnetic circuit system includes parts such as an iron core, a yoke, an armature, and a coil; the contact system includes parts such as a static spring, a moving spring, and a contact base; and the restoration mechanism is a restoration spring or a tension spring. These parts are respectively installed in the main housing and the upper cover. During the assembly process of the relay, after the main housing and the upper cover are assembled, the main housing and the upper cover need to be assembled and connected by screws. In the specific assembly work, four screws are required to connect the main housing and the upper cover. If the screws are only tightened manually, it is time-consuming and labor-intensive, which is not conducive to improving work efficiency. Even if the manual screwdriver is replaced with an electric screwdriver, only one screw can be tightened at a time. Therefore, it is necessary to design an automatic assembly tool that is adapted to the structure of the relay upper cover and the main housing to improve assembly efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a relay upper cover and main body assembly tool so as to be able to assemble four screws stably at the same time.

[0004] In order to solve the above problems, the present invention adopts the following technical solutions:

[0005] A relay cover and body assembly tool includes a stand and four pneumatic screwdrivers. The stand is mounted with a mounting platform that slides up and down along the stand via a longitudinal movement mechanism. The mounting platform includes a vertical plate, an upper horizontal plate, and a lower horizontal plate. The upper horizontal plate and the lower horizontal plate are both fixedly connected to the vertical plate. The pneumatic screwdriver includes a main body and a tool head. The main body of the pneumatic screwdriver is fixed via the upper horizontal plate.

[0006] The bottom of the lower horizontal plate is fixedly connected to a leveling plate through a support column, and a leveling block is detachably fixed on the leveling plate. The tool head of the pneumatic screwdriver passes through the leveling block and the leveling plate and extends downward. The tool heads of the four pneumatic screwdrivers are axially parallel.

[0007] A workbench is fixed at the bottom of the stand, and a positioning seat for placing the relay and a clamping component for fixing the relay are installed on the workbench.

[0008] Optionally, the longitudinal moving mechanism includes a slide rail, a slide seat and a longitudinal telescopic member, the slide rail is vertically fixed on the stand, the slide seat is fixed on the rear side of the vertical board, the slide seat is slidably connected to the slide rail, and the telescopic rod of the longitudinal telescopic member is fixedly connected to the vertical board.

[0009] Optionally, the main body of the pneumatic screwdriver and the tool head are connected via a movable universal joint, and the movable universal joint is located between the upper transverse plate and the lower transverse plate.

[0010] Optionally, four guide cylinders are fixed to the bottom of the adjustment plate, and the guide cylinders correspond one-to-one to the tool heads of the pneumatic screwdrivers.

[0011] Optionally, the clamping assembly includes a bidirectional cylinder, a connecting rod and a clamping handle, the bidirectional cylinder is fixed on the workbench, the two telescopic rods of the bidirectional cylinder extend to the left and right sides respectively, and the telescopic rods are connected to the clamping handle through the connecting rod.

[0012] By adopting the above technical solution, the utility model has the following advantages:

[0013] The utility model can avoid the problem of unbalanced height of the screwdriver tool head that may be caused by driving four screws at one time, and can also position and clamp the parts to be assembled, so that the assembly of the four screws can be completed smoothly, saving time and labor, and effectively improving assembly efficiency and assembly quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of one embodiment of the present utility model;

[0015] Figure 2 It is a side view of one embodiment of the present utility model;

[0016] Figure 3 yes Figure 1 A schematic diagram of the top view of the center positioning seat and the clamping assembly;

[0017] Figure 4 It is a structural diagram of a relay.

[0018] Figure markings: 1. stand, 2. vertical plate, 3. upper horizontal plate, 4. lower horizontal plate, 5. main machine, 6. tool head, 7. movable universal joint, 8. support column, 9. leveling plate, 10. leveling block, 11. workbench, 12. positioning seat, 13. slide rail, 14. longitudinal telescopic member, 15. guide cylinder, 16. two-way cylinder, 17. connecting rod, 18. clamping handle, 19. assembly screw. DETAILED DESCRIPTION

[0019] In order to make the technical purpose, technical solution and beneficial effects of the present invention clearer, the following Figure 1-4 The technical solution of the utility model is further illustrated with specific embodiments. Example

[0020] A relay cover and body assembly tool includes a stand 1 and four pneumatic screwdrivers. A mounting platform is installed on the stand 1. The mounting platform slides up and down along the stand 1 through a longitudinal moving mechanism. The mounting platform includes a vertical plate 2, an upper horizontal plate 3 and a lower horizontal plate 4. The upper horizontal plate 3 and the lower horizontal plate 4 are both fixedly connected to the stand 2. The pneumatic screwdriver includes a main unit 5 and a tool head 6. The pneumatic screwdriver is a prior art, and the specific structure and working principle are not repeated here. In other embodiments, the pneumatic screwdriver can also be replaced with an electric screwdriver. The main unit 5 of the pneumatic screwdriver is fixed by the upper horizontal plate 3.

[0021] The bottom of the lower horizontal plate 4 is fixedly connected to a leveling plate 9 through a support column 8. A leveling block 10 is detachably fixed to the leveling plate 9. The tool head 6 of the pneumatic screwdriver passes through the leveling block 10 and the leveling plate 9 and extends downward. The tool heads 6 of the four pneumatic screwdrivers are axially parallel.

[0022] A workbench 11 is fixed to the bottom of the stand 1, and a positioning seat 12 for placing the relay and a clamping assembly for fixing the relay are installed on the workbench 11. The positioning seat 12 is provided with holes that match the shape of the relay.

[0023] Working Principle: Because a relatively large number of pneumatic screwdrivers can be used simultaneously, the tool head 6 must be positioned at the appropriate height before use. This requires leveling. Leveling blocks 10 of varying heights can be selected, or different numbers of shims can be stacked on top of the blocks 10 to adjust the height of the tool head 6. The relay to be assembled is then placed on the positioning seat 12, clamped with a clamping assembly. The mounting platform then uses a longitudinal movement mechanism to move the pneumatic screwdriver downward. Once the pneumatic screwdriver's tool head 6 contacts the assembly screw 19, the pneumatic screwdriver activates, tightening the assembly screw 19 to complete assembly. After tightening, the pneumatic screwdriver resets and shuts off. The clamping assembly releases the relay, allowing it to be removed. Figure 4 In the relay structure shown in , four assembly screws 19 are symmetrically arranged with respect to each other, and two of the assembly screws 19 are shown in the figure.

[0024] Furthermore, as one embodiment of the present invention, the longitudinal movement mechanism includes a slide rail 13, a slide seat, and a longitudinal telescopic member 14. The slide rail 13 is vertically fixed to the upright frame 1, the slide seat is fixed to the rear side of the upright board 2, the slide seat is slidably connected to the slide rail 13, and the telescopic rod of the longitudinal telescopic member 14 is fixedly connected to the upright board 2. In this embodiment, the longitudinal telescopic member 14 is a cylinder.

[0025] Furthermore, as one of the embodiments of the present invention, the main body 5 and the tool head 6 of the pneumatic screwdriver are connected by a movable universal joint 7, and the movable universal joint 7 is located between the upper horizontal plate 3 and the lower horizontal plate 4. The movable universal joint 7 can make the axis of the main body 5 and the tool head 6 of the pneumatic screwdriver not in a straight line, so as to facilitate the adjustment of the relative positions of the tool heads 6 of each pneumatic screwdriver.

[0026] Furthermore, as one of the embodiments of the present invention, four guide cylinders 15 are fixed to the bottom of the adjustment plate, and the guide cylinders 15 correspond one-to-one to the tool heads 6 of the pneumatic screwdriver. Since the four tool heads 6 work at the same time, the guide cylinders 15 can ensure that the downward movement direction of the four tool heads 6 can remain consistent with the position of the assembly screws 19 corresponding to the relay cover, thereby avoiding the tool head 6 from being skewed with the corresponding assembly screws 19.

[0027] Furthermore, as one embodiment of the present invention, the clamping assembly includes a bidirectional cylinder 16, a connecting rod 17, and a clamping handle 18. The bidirectional cylinder 16 is fixed to the workbench 11. The two telescopic rods of the bidirectional cylinder 16 extend to the left and right sides respectively, and the telescopic rods are connected to the clamping handle 18 via the connecting rod 17. When the two telescopic rods of the bidirectional cylinder 16 are retracted, the two clamping handles 18 can firmly grasp the relay placed on the positioning seat 12, avoiding the shaking that may be caused by tightening four assembly screws 19 at the same time, creating favorable conditions for the smooth completion of assembly.

[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0030] The above embodiments do not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model fall within the scope of protection of the technical solution of the utility model.

[0031] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A relay cover and body assembly tool, characterized by: It includes a stand and four pneumatic screwdrivers, a mounting platform is mounted on the stand, the mounting platform slides up and down along the stand through a longitudinal moving mechanism, the mounting platform includes a stand plate, an upper horizontal plate and a lower horizontal plate, the upper horizontal plate and the lower horizontal plate are both fixedly connected to the stand plate, the pneumatic screwdriver includes a main body and a tool head, and the main body of the pneumatic screwdriver is fixed by the upper horizontal plate; The bottom of the lower horizontal plate is fixedly connected to a leveling plate through a support column, and a leveling block is detachably fixed on the leveling plate. The tool head of the pneumatic screwdriver passes through the leveling block and the leveling plate and extends downward. The tool heads of the four pneumatic screwdrivers are axially parallel. A workbench is fixed at the bottom of the stand, and a positioning seat for placing the relay and a clamping component for fixing the relay are installed on the workbench.

2. The relay cover and body assembly tool according to claim 1, characterized in that: The longitudinal moving mechanism includes a slide rail, a slide seat and a longitudinal telescopic member. The slide rail is vertically fixed on the stand, the slide seat is fixed on the rear side of the vertical board, the slide seat is slidably connected to the slide rail, and the telescopic rod of the longitudinal telescopic member is fixedly connected to the vertical board.

3. The relay cover and body assembly tool according to claim 1, characterized in that: The main body and the tool head of the pneumatic screwdriver are connected through a movable universal joint, and the movable universal joint is located between the upper horizontal plate and the lower horizontal plate.

4. The relay cover and body assembly tool according to claim 1, characterized in that: Four guide cylinders are fixed to the bottom of the adjustment plate, and the guide cylinders correspond to the tool heads of the pneumatic screwdrivers one by one.

5. A relay cover and body assembly tool according to any one of claims 1 to 4, characterized in that: The clamping assembly includes a bidirectional cylinder, a connecting rod and a clamping handle. The bidirectional cylinder is fixed on a workbench. Two telescopic rods of the bidirectional cylinder extend to the left and right sides respectively. The telescopic rods are connected to the clamping handle through a connecting rod.