Tool for assembling upper cover and main body of electromagnetic switch

By designing the assembly tooling of vertical frames and pneumatic screwdrivers, the problem of time-consuming and labor-consuming assembly of the upper cover of the electromagnetic switch and the main body is solved, and efficient automatic assembly and wide applicability are achieved.

CN223265157UActive Publication Date: 2025-08-26HENAN YU LI AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202422583319.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

In the prior art, the assembly process of the upper cover of the electromagnetic switch and the main body consumes time and effort and is inefficient.

Method used

An assembly tool consisting of a vertical frame, a pneumatic screwdriver and a longitudinal moving mechanism is designed to automatically tighten the screws through a pneumatic screwdriver, and the tool head spacing is adjusted through a movable universal joint and a screw shaft to meet the assembly requirements of different models of electromagnetic switches.

Benefits of technology

It realizes efficient assembly of the upper cover of the electromagnetic switch and the main body, reduces manual operation time, improves assembly efficiency, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an electromagnetic switch upper cover and main body assembling tool which comprises a vertical frame and two pneumatic screwdrivers, a mounting table is mounted on the vertical frame, a longitudinal moving mechanism is arranged between the mounting table and the vertical frame, the mounting table comprises a vertical plate, an upper transverse plate and a lower transverse plate, the upper transverse plate and the lower transverse plate are both fixedly connected with the vertical plate, and the pneumatic screwdrivers are arranged on the vertical plate. The pneumatic screwdriver comprises a main machine and tool heads, the main machine of the pneumatic screwdriver is fixed through an upper transverse plate, a mounting base used for mounting the tool heads of the two pneumatic screwdrivers is detachably fixed to the bottom of a lower transverse plate, a limiting column is further mounted on the mounting base, and the limiting column is located between the two tool heads and parallel to the axes of the tool heads. A workbench is fixed to the bottom of the vertical frame and provided with a positioning seat used for placing an electromagnetic switch. The utility model can solve the problems of time and labor consumption and low efficiency of assembling the upper cover and the main body of the electromagnetic switch in the prior art.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic switch assembly, in particular to an assembly tool for an electromagnetic switch upper cover and a main body. Background Art

[0002] Simply put, an electromagnetic switch is a combination of an electromagnet and a switch. When the electromagnet coil is energized, it generates electromagnetic attraction, and the movable iron core pushes or pulls the switch contacts to close, thereby connecting the controlled circuit. An electromagnetic switch primarily consists of a top cover, a main housing, a coil, a movable iron core, and terminal blocks. The terminal blocks are mounted on the top cover, while the coil and movable iron core are located inside the main housing.

[0003] The upper cover and the main housing are assembled using screws. Manually tightening the screws is time-consuming and labor-intensive, hindering work efficiency. Even if a manual screwdriver is replaced with an electric screwdriver, only one screw can be tightened at a time. Therefore, it is necessary to design an automated assembly tool that adapts to the structure of the electromagnetic switch upper cover and the main housing to improve assembly efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an assembly tool for an electromagnetic switch upper cover and a main body, so as to solve the problem of time-consuming, labor-intensive and low-efficiency assembly of the electromagnetic switch upper cover and the main body in the prior art.

[0005] In order to solve the above problems, the present invention adopts the following technical solutions:

[0006] An assembly tool for the upper cover and main body of an electromagnetic switch includes a stand and two pneumatic screwdrivers. A mounting platform is mounted on the stand. A longitudinal movement mechanism is provided between the mounting platform and the stand. The mounting platform includes a vertical plate, an upper horizontal plate, and a lower horizontal plate. The upper horizontal plate and the lower horizontal plate are both fixedly connected to the vertical plate. The pneumatic screwdriver includes a main body and a tool head. The main body of the pneumatic screwdriver is fixed by the upper horizontal plate.

[0007] A mounting base for mounting two pneumatic screwdriver tool heads is detachably fixed to the bottom of the lower horizontal plate, and a limiting column is also installed on the mounting base. The limiting column is located between the two tool heads and parallel to the axis of the tool heads;

[0008] A workbench is fixed at the bottom of the stand, and a positioning seat for placing the electromagnetic switch is installed on the workbench.

[0009] Optionally, the longitudinal moving mechanism includes a slide rail, a slide seat and a longitudinal telescopic member, the slide rail is vertically fixed on the stand, the slide seat is fixed on the rear side of the vertical board, the slide seat is slidably connected to the slide rail, and the telescopic rod of the longitudinal telescopic member is fixedly connected to the vertical board.

[0010] Optionally, the main body and tool head of the pneumatic screwdriver are connected by a movable universal joint, which is located between the upper horizontal plate and the lower horizontal plate. The lower horizontal plate includes a fixed block and an adjustment block that can expand or reduce the spacing relative to the fixed block. The bottom of the movable universal joint of one pneumatic screwdriver is installed on the fixed block, and the bottom of the movable universal joint of the other pneumatic screwdriver is installed on the adjustment block.

[0011] Optionally, the fixed block is provided with a U-shaped notch, a support plate is fixed outside the U-shaped notch, the adjustment block is slidably connected in the U-shaped notch of the fixed block, the adjusting block is threadedly connected to a screw shaft, both ends of the screw shaft extend out of the adjustment block and are rotatably connected to the fixed block and the support plate respectively.

[0012] Optionally, a handle is installed on one end of the screw shaft extending out of the support plate.

[0013] Optionally, the upper horizontal plate includes a front clamping plate and a rear clamping plate fixed to each other by screws, and a mounting hole for accommodating the pneumatic screwdriver host is provided between the front clamping plate and the rear clamping plate.

[0014] By adopting the above technical solution, the utility model has the following advantages:

[0015] The utility model can not only tighten all the screws that need to be assembled at one time, saving time and labor and improving assembly efficiency, but also can fine-tune the distance between the screwdriver tool heads according to the screw positions of the upper covers of different models of electromagnetic switches, effectively increasing the scope of application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of one embodiment of the present utility model;

[0017] Figure 2 yes Figure 1 Schematic diagram of the top structure of the middle upper horizontal plate;

[0018] Figure 3 yes Figure 1 Schematic diagram of the top view of the middle and lower horizontal plate;

[0019] Figure 4 It is a structural diagram of an electromagnetic switch.

[0020] Figure markings: 1. stand, 2. vertical plate, 3. upper horizontal plate, 31. front clamping plate, 32. rear clamping plate, 33. mounting hole, 4. lower horizontal plate, 41. fixing block, 42. adjusting block, 43. screw shaft, 44. support plate, 45. handle, 5. main unit, 6. tool head, 7. movable universal joint, 8. mounting seat, 9. limiting column, 10. workbench, 11. positioning seat, 12. slide rail, 13. longitudinal telescopic member, 14. raised position, 15. assembly screw. DETAILED DESCRIPTION

[0021] In order to make the technical purpose, technical solution and beneficial effects of the present invention clearer, the following Figure 1-4 The technical solution of the utility model is further illustrated with specific embodiments. Example

[0022] A tool for assembling the upper cover and the main body of an electromagnetic switch includes a stand 1 and two pneumatic screwdrivers. A mounting platform is installed on the stand 1. A longitudinal moving mechanism is provided between the mounting platform and the stand 1. The mounting platform includes a vertical plate 2, an upper horizontal plate 3 and a lower horizontal plate 4. The upper horizontal plate 3 and the lower horizontal plate 4 are both fixedly connected to the vertical plate 2. The pneumatic screwdriver includes a main unit 5 and a tool head 6. The pneumatic screwdriver is a prior art, and the specific structure and working principle are not described in detail. In other embodiments, the pneumatic screwdriver can also be replaced with an electric screwdriver. The main unit 5 of the pneumatic screwdriver is fixed by the upper horizontal plate 3.

[0023] The bottom of the lower horizontal plate 4 is detachably fixed with a mounting base 8 for mounting two pneumatic screwdriver tool heads 6. A limit post 9 is also installed on the mounting base 8. The limit post 9 is located between the two tool heads 6 and parallel to the axis of the tool heads 6. The middle part of the electromagnetic switch cover is raised, and the assembly screws 15 between the cover and the main body are located below the two sides of the raised position 14 ( Figure 4 The assembly screw 15 shown in the figure is one of them), the distance between the bottom end of the limit column 9 and the bottom end of the tool head 6 matches the shape of the electromagnetic switch cover, and the limit column 9 can prevent damage to the tool head 6 or the electromagnetic switch.

[0024] A workbench 10 is fixed to the bottom of the stand 1, and a positioning seat 11 for placing the electromagnetic switch is installed on the workbench 10. A positioning column matching the hole position at the bottom of the electromagnetic switch is provided on the positioning seat 11, which can make the electromagnetic switch in a suitable assembly position.

[0025] Working principle: First, place the electromagnetic switch to be assembled on the positioning seat 11, and then use the longitudinal moving mechanism to make the mounting table drive the pneumatic screwdriver to move downward. After the tool head 6 of the pneumatic screwdriver contacts the assembly screw 15, the pneumatic screwdriver starts, and the tool head 6 can tighten the assembly screw 15 to complete the assembly.

[0026] Furthermore, as one embodiment of the present invention, the longitudinal movement mechanism includes a slide rail 12, a slide seat, and a longitudinal telescopic member 13. The slide rail 12 is vertically fixed to the upright frame 1, the slide seat is fixed to the rear side of the upright board 2, the slide seat is slidably connected to the slide rail 12, and the telescopic rod of the longitudinal telescopic member 13 is fixedly connected to the upright board 2. In this embodiment, the longitudinal telescopic member 13 is a pneumatic cylinder. When the telescopic rod of the cylinder is extended downward, the pneumatic screwdriver can move downward with the upright board 2.

[0027] Furthermore, as one of the embodiments of the present invention, the main body 5 and the tool head 6 of the pneumatic screwdriver are connected by a movable universal joint 7, and the movable universal joint 7 is located between the upper horizontal plate 3 and the lower horizontal plate 4. The lower horizontal plate 4 includes a fixed block 41 and an adjustment block 42 that can expand or reduce the distance relative to the fixed block 41. The bottom of the movable universal joint 7 of one pneumatic screwdriver is installed on the fixed block 41, and the bottom of the movable universal joint 7 of the other pneumatic screwdriver is installed on the adjustment block 42.

[0028] In different models of electromagnetic switches, the spacing between the assembly screws 15 between the upper cover and the main body may vary. At this time, by fine-tuning the spacing between the fixing block 41 and the adjustment block 42, and replacing the mounting seat 8 corresponding to the spacing between the two pneumatic screwdriver tool heads 6, the assembly tooling of the present application can be made more widely applicable.

[0029] Furthermore, as one of the embodiments of the present invention, Figure 3 As shown, the fixed block 41 is provided with a U-shaped notch, with a support plate 44 fixed outside the U-shaped notch. The adjustment block 42 is slidably connected to the U-shaped notch of the fixed block 41. The adjustment block 42 is internally threaded with a screw shaft 43. The ends of the screw shaft 43 extend out of the adjustment block 42 and are respectively rotatably connected to the fixed block 41 and the support plate 44. To fine-tune the distance between the fixed block 41 and the adjustment block 42, the screw shaft 43 is rotated, and the adjustment block 42 moves closer to or away from the fixed block 41.

[0030] Furthermore, as one of the embodiments of the present invention, a handle 45 is installed at one end of the screw shaft 43 extending out of the support plate 44, which is convenient for holding to drive the screw shaft 43 to rotate.

[0031] Furthermore, as one of the embodiments of the present invention, Figure 2 As shown, the upper horizontal plate 3 includes a front clamping plate 31 and a rear clamping plate 32 fixed to each other by screws, and a mounting hole 33 for accommodating the pneumatic screwdriver host 5 is provided between the front clamping plate 31 and the rear clamping plate 32, which is conducive to the installation and fixation of the pneumatic screwdriver host 5.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0034] The above embodiments do not impose any formal restrictions on the shape, material, structure, etc. of the utility model. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model fall within the scope of protection of the technical solution of the utility model.

[0035] It should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An assembly tool for an electromagnetic switch cover and body, characterized by: It includes a stand and two pneumatic screwdrivers. A mounting platform is installed on the stand. A longitudinal moving mechanism is provided between the mounting platform and the stand. The mounting platform includes a vertical plate, an upper horizontal plate and a lower horizontal plate. The upper horizontal plate and the lower horizontal plate are both fixedly connected to the vertical plate. The pneumatic screwdriver includes a main unit and a tool head. The main unit of the pneumatic screwdriver is fixed by the upper horizontal plate. A mounting base for mounting two pneumatic screwdriver tool heads is detachably fixed to the bottom of the lower horizontal plate, and a limiting column is also installed on the mounting base. The limiting column is located between the two tool heads and parallel to the axis of the tool heads; A workbench is fixed at the bottom of the stand, and a positioning seat for placing the electromagnetic switch is installed on the workbench.

2. The electromagnetic switch upper cover and main body assembly tool according to claim 1, characterized in that: The longitudinal moving mechanism includes a slide rail, a slide seat and a longitudinal telescopic member. The slide rail is vertically fixed on the stand, the slide seat is fixed on the rear side of the vertical board, the slide seat is slidably connected to the slide rail, and the telescopic rod of the longitudinal telescopic member is fixedly connected to the vertical board.

3. The electromagnetic switch upper cover and main body assembly tool according to claim 1, characterized in that: The main body and tool head of the pneumatic screwdriver are connected by a movable universal joint, which is located between the upper horizontal plate and the lower horizontal plate. The lower horizontal plate includes a fixed block and an adjustment block that can expand or reduce the distance relative to the fixed block. The bottom of the movable universal joint of one pneumatic screwdriver is installed on the fixed block, and the bottom of the movable universal joint of the other pneumatic screwdriver is installed on the adjustment block.

4. The electromagnetic switch upper cover and main body assembly tool according to claim 3, characterized in that: The fixed block is provided with a U-shaped notch, a support plate is fixed outside the U-shaped notch, the adjustment block is slidably connected in the U-shaped notch of the fixed block, the adjusting block is internally threadedly connected to a screw shaft, and both ends of the screw shaft extend out of the adjustment block and are rotatably connected to the fixed block and the support plate respectively.

5. The electromagnetic switch upper cover and main body assembly tool according to claim 4, characterized in that: A handle is installed on one end of the screw shaft extending out of the support plate.

6. An electromagnetic switch upper cover and main body assembly tool according to any one of claims 1 to 5, characterized in that: The upper horizontal plate includes a front clamping plate and a rear clamping plate fixed to each other by screws, and a mounting hole for accommodating a pneumatic screwdriver host is provided between the front clamping plate and the rear clamping plate.