Self-adaptive angle deviation rectifying mechanism for differential mechanism

By designing the adaptive angle correction mechanism of the differential, the cylinder and push rod drive pressure head are used to fix and angle correction of the differential shaft and spring pin, the pressure assembly problem caused by inaccurate positioning in differential assembly is solved, and the assembly efficiency and qualification rate are improved.

CN223265160UActive Publication Date: 2025-08-26CHONGQING AOSIDI AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422710179.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-08-26
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

During the differential assembly process, the inaccurate positioning of the differential housing and the one-shaped shaft mating hole during the planetary gear shaft, making it difficult to press the one-shaped shaft, making it difficult to ensure the pressing pass rate.

Method used

An adaptive angle correction mechanism for differentials is designed, including a cross plate, a pressure head mechanism and an adjustment mechanism. The pressure head a and pressure head b are driven by the cylinder and push rod to fix and angularly correct the one-shaped shaft and spring pin of the differential, and adaptive adjustment is achieved by the cooperation of cylindrical and conical pressure heads.

Benefits of technology

The efficiency and pass rate of differential pressing is improved, and the limitations of use are avoided, and the efficient assembly of the differential is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of differential assembly, in particular to a self-adaptive angle deviation rectifying mechanism for a differential. Comprising a transverse plate and an adjusting mechanism, the transverse plate is provided with a pressure head mechanism used for conducting angle deviation correction on the differential mechanism, the pressure head mechanism comprises a pressure head a and a pressure head b, the pressure head a and the pressure head b are arranged on the front side of the transverse plate in parallel, the cross section of the pressure head a is of a cylindrical structure, an opening is formed in the bottom of the pressure head a in advance, and the cross section of the pressure head b is of a conical structure. According to the self-adaptive angle deviation rectifying mechanism for the differential mechanism, the pressing head a, the pressing head b and the differential mechanism play a role in dual pressing and fixing, the pressing head a presses and fixes a linear shaft on the differential mechanism, and the pressing head a of a cylindrical structure is matched with an opening preset in the bottom, so that the pressing head a plays a role in self-adaptive angle deviation rectifying on the linear shaft on the differential mechanism; the pressing head b is used for pressing and fixing the spring pin on the differential mechanism, the two pressing and fixing functions are achieved, and the practicability of the device is embodied.
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Description

Technical Field

[0001] The utility model relates to the technical field of differential assembly, in particular to an adaptive angle correction mechanism for a differential. Background Art

[0002] The differential is a component of a car, a mechanism used to drive the left and right (or front and rear) drive wheels at different speeds. A commonly used differential consists primarily of left and right axle gears, two planetary gears, and a gear carrier. When a car is turning or driving on uneven surfaces, the differential enables the left and right wheels to roll at different speeds, ensuring that the drive wheels on both sides are in pure rolling motion. The differential is designed to adjust the speed difference between the left and right wheels. In four-wheel drive, all four wheels must be connected to drive them. If the four wheels were mechanically connected, the car would not rotate at the same speed when turning. To ensure that the car's rotation speed is roughly consistent when turning, a center differential is required to adjust the speed difference between the front and rear wheels.

[0003] During differential assembly, the planetary gear shaft assembly is crucial. If the hole in the differential housing that mates with the slotted shaft is not precisely positioned and is not aligned with the axis of the slotted shaft press head, press-fitting the slotted shaft will be difficult, making it difficult to guarantee a satisfactory assembly pass rate.

[0004] Therefore, how to provide an adaptive angle correction mechanism for a differential has become a technical problem to be solved by those skilled in the art. Utility Model Content

[0005] The technical problem to be solved by the utility model is how to provide an adaptive angle correction mechanism for a differential.

[0006] To achieve the above-mentioned purpose, the utility model provides an adaptive angle correction mechanism for a differential, comprising: a transverse plate and an adjustment mechanism, wherein a pressure head mechanism for performing angle correction on the differential is arranged on the transverse plate, and the pressure head mechanism comprises a pressure head a and a pressure head b, which are arranged in parallel on the front side of the transverse plate, the cross section of the pressure head a is a cylindrical structure, and an opening is preset at the bottom of the pressure head a, and the cross section of the pressure head b is a conical structure.

[0007] The horizontal plate is used to provide fixed support for the pressure head mechanism, and pressure head a and pressure head b play a dual pressing and fixing role with the differential. Pressure head a presses and fixes the straight shaft on the differential, and the cylindrical structure of pressure head a cooperates with the preset opening at the bottom, so that pressure head a can adaptively correct the straight shaft on the differential. Pressure head b is used to press and fix the spring pin on the differential, realizing the double pressing and fixing function.

[0008] Preferably, the adjustment mechanism includes a support plate, a cylinder, a connecting block, a positioning block and a positioning rod;

[0009] The support plate is arranged parallel to the top of the horizontal plate;

[0010] The cylinder is vertically arranged on the top of the support plate, and the output shaft of the cylinder extends downward to the bottom of the support plate;

[0011] The connecting block is installed at the end of the output shaft of the cylinder, and one end of the connecting block is fixedly connected to the cross plate;

[0012] The positioning block is arranged on the rear surface of the horizontal plate;

[0013] The positioning rods are arranged on the support plate at equal intervals, and the positioning rods are arranged in a penetrating manner in the positioning blocks.

[0014] The support plate cooperates with the positioning rod to provide fixed support for the entire device. The cylinder adopts the existing structure on the market in this field. It drives the cross plate to move longitudinally up and down parallel through the connecting block. The positioning block and the positioning rod are slidingly connected. When the cross plate moves, it drives the positioning block to move along the positioning rod, thereby limiting the movement of the cross plate, so that the cross plate always moves within the preset range.

[0015] Preferably, a connector is installed at the end of the positioning rod, and the connector and the positioning rod are threadedly connected.

[0016] The positioning rod is installed at a designated location outside through the connector. The threaded connection design makes it easy for users to replace and maintain the connector regularly.

[0017] Preferably, the adjustment mechanism further includes an electric push rod and a mounting plate;

[0018] The electric push rod is arranged transversely on the front surface of the horizontal plate;

[0019] The mounting plate is slidably arranged on the front surface of the horizontal plate, and one end of the mounting plate is connected to the output shaft of the electric push rod, and the front surface of the mounting plate is connected with a pressure head a and a pressure head b.

[0020] The pressure heads a and b are arranged on the front surface of the mounting plate via a connecting rod, and the pressure heads a and b are detachably connected to the connecting rod. This method is common knowledge in this field, so it will not be repeated here. The electric push rod adopts the existing structure on the market, which is used to drive the pressure heads a and b to move horizontally and parallel to the left and right through the mounting plate, so as to move the pressure heads a and b to the specified position according to needs.

[0021] Preferably, a limit block is further included, which is arranged on the front surface of the transverse plate and located on the side of the mounting plate away from the electric push rod.

[0022] The design of the limit block limits the movement of the mounting plate, so that the mounting plate always moves within this plane.

[0023] The beneficial effects of the utility model are:

[0024] 1. When the present invention is in use, the pressure head a and the pressure head b and the differential play a dual pressing and fixing role, wherein the pressure head a presses and fixes the straight shaft on the differential, and the cylindrical structure of the pressure head a cooperates with the preset opening at the bottom, so that the pressure head a plays the function of adaptive angle correction for the straight shaft on the differential, and the pressure head b is used to press and fix the spring pin on the differential, realizing the dual pressing and fixing functions, reflecting the practicality of the present device.

[0025] 2. When the utility model is in use, the design of the adjustment mechanism makes it easy for the user to move the pressure head a and the pressure head b to the specified position according to actual needs, which not only avoids the limitations of the use of the device, but also improves the press-fitting efficiency of the differential to a certain extent, thereby facilitating its popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a specific embodiment of the present utility model;

[0028] Figure 2 It is a front view structural diagram of the overall embodiment of the utility model;

[0029] Figure 3 It is a side view structural diagram of the entire specific embodiment of the utility model;

[0030] Figure 4 It is a rear structural schematic diagram of the overall specific implementation method of the utility model.

[0031] Part Name

[0032] 1. Horizontal plate; 2. Pressure head a; 3. Pressure head b; 4. Support plate; 5. Cylinder; 6. Connecting block; 7. Positioning block; 8. Positioning rod; 801, Connecting head; 9. Electric push rod; 10. Mounting plate; 11. Limit block. DETAILED DESCRIPTION

[0033] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings. Preferably, the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.

[0034] In the description of the present invention, it should be understood that the terms "length," "width," "up," "down," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inside," "outside," and the like, indicating positions or location relationships, are based on the positions or location relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, in the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.

[0035] See also Figures 1 to 4 The utility model provides an adaptive angle correction mechanism for a differential, comprising: a transverse plate 1 and an adjustment mechanism. A pressure head mechanism for correcting the angle of the differential is provided on the transverse plate 1. The pressure head mechanism comprises a pressure head a2 and a pressure head b3. The pressure heads a2 and b3 are arranged parallel to the front side of the transverse plate 1. The cross section of the pressure head a2 is a cylindrical structure, and an opening is preset at the bottom of the pressure head a2. The cross section of the pressure head b3 is a conical structure. The adjustment mechanism comprises a support plate 4, a cylinder 5, a connecting block 6, a positioning block 7 and a positioning rod 8. The support plate 4 is arranged parallel to the top of the transverse plate 1, the cylinder 5 is arranged vertically on the top of the support plate 4, and the output shaft of the cylinder 5 extends downward to the bottom of the support plate 4. The connecting block 6 is installed at the output of the cylinder 5. The end of the shaft, and one end of the connecting block 6 is fixedly connected to the cross plate 1, the positioning block 7 is arranged on the rear surface of the cross plate 1, the positioning rods 8 are arranged on the support plate 4 at equal intervals, and the positioning rods 8 are arranged through the positioning block 7, and the end of the positioning rod 8 is installed with a connector 801, and the connector 801 and the positioning rod 8 are threadedly connected. The adjustment mechanism also includes an electric push rod 9 and a mounting plate 10, the electric push rod 9 is arranged horizontally on the front surface of the cross plate 1, and the mounting plate 10 is slidingly arranged on the front surface of the cross plate 1, and one end of the mounting plate 10 is connected to the output shaft of the electric push rod 9, and the front surface of the mounting plate 10 is connected with the pressure head a2 and the pressure head b3, and the limit block 11 is arranged on the front surface of the cross plate 1, and is located on the side of the mounting plate 10 away from the electric push rod 9;

[0036] In this embodiment:

[0037] First, the device is lifted to the designated location using the lifting ring on the support plate 4;

[0038] Secondly, connect the device to an external connection device via the connector 801;

[0039] Next, place the differential into the designated position of the press-fit mechanism;

[0040] Then, the cylinder 5 is started, so that the cylinder 5 drives the horizontal plate 1 to move downward through the connecting block 6, thereby moving the pressure head a2 and the pressure head b3 to the specified height. When the horizontal plate 1 moves, the positioning block 7 moves along the positioning rod 8 to limit the horizontal plate 1.

[0041] Finally, start the electric push rod 9, so that the electric push rod 9 drives the pressure head a2 and the pressure head b3 to move horizontally through the mounting plate 10. When the mounting plate 10 moves, the design of the limit block 11 limits the movement of the mounting plate 10. When the pressure head a2 and the pressure head b3 move to the specified position and align with the differential, the cylinder 5 drives the pressure head a2 and the pressure head b3 to move downward again, so that the pressure head a2 presses and fixes the straight shaft on the differential. In conjunction with its cylindrical opening design, it also has the function of adaptive angle correction for the straight shaft on the differential. The pressure head b3 presses and fixes the spring pin on the differential, realizing the function of two-way pressing and fixing.

[0042] The above disclosure is only a preferred embodiment of the present invention, and certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present invention are still within the scope of the utility model.

Claims

1. An adaptive angle correction mechanism for a differential, comprising: A transverse plate (1) and an adjustment mechanism, wherein a pressure head mechanism for correcting the angle of a differential is provided on the transverse plate (1), and the pressure head mechanism comprises a pressure head a (2) and a pressure head b (3), the pressure head a (2) and the pressure head b (3) being arranged in parallel on the front side of the transverse plate (1), the pressure head a (2) having a cylindrical cross-section, and an opening being preset at the bottom of the pressure head a (2), and the pressure head b (3) having a conical cross-section.

2. The adaptive angle correction mechanism for a differential according to claim 1, wherein: The adjustment mechanism comprises a support plate (4), a cylinder (5), a connecting block (6), a positioning block (7) and a positioning rod (8); The support plate (4) is arranged parallel to and above the horizontal plate (1); The cylinder (5) is vertically arranged on the top of the support plate (4), and the output shaft of the cylinder (5) extends downward to the bottom of the support plate (4); The connecting block (6) is installed at the end of the output shaft of the cylinder (5), and one end of the connecting block (6) is fixedly connected to the horizontal plate (1); The positioning block (7) is arranged on the rear surface of the horizontal plate (1); The positioning rods (8) are arranged at equal intervals on the support plate (4), and the positioning rods (8) are arranged in a penetrating manner in the positioning block (7).

3. The adaptive angle correction mechanism for a differential according to claim 2, wherein: A connector (801) is installed at the end of the positioning rod (8), and the connector (801) and the positioning rod (8) are threadedly connected.

4. The adaptive angle correction mechanism for a differential according to any one of claims 1 or 2, characterized in that: The regulating mechanism further comprises an electric push rod (9) and a mounting plate (10); The electric push rod (9) is transversely arranged on the front surface of the horizontal plate (1); The mounting plate (10) is slidably arranged on the front surface of the horizontal plate (1), and one end of the mounting plate (10) is connected to the output shaft of the electric push rod (9), and the front surface of the mounting plate (10) is connected to the pressure head a (2) and the pressure head b (3).

5. The adaptive angle correction mechanism for a differential according to claim 1, wherein: It also includes a limit block (11), which is arranged on the front surface of the transverse plate (1) and is located on the side of the mounting plate (10) away from the electric push rod (9).