Automatic feeding highlight chamfering machine
Through the design of automatic feeding system and blowing chip components, the problem of low manual operation efficiency of high-gloss chamfering machine is solved, and efficient and accurate material conveying and grinding disc cleaning is achieved, improving processing quality and continuity.
Patent Information
- Application Number
- CN202422564921.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing high-gloss chamfering processing machines require manual feeding and discharge, resulting in low production efficiency, low accuracy and unstable, affecting processing quality and continuity.
The automatic feeding system is adopted, including electric push rods, vision sensors, guide rails, cylinders and suction cups, to realize the automatic conveying of materials and automatic collection after processing, and to remove the residue on the sanding disc through the blowing chip assembly.
Improve production efficiency and processing accuracy, reduce labor costs and errors, maintain processing quality, and extend the service life of the polishing disc.
Smart Images
Figure CN223265365U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chamfering processing, in particular to a high-gloss chamfering processing machine with automatic feeding. Background Art
[0002] High-gloss chamfering machines for acrylic materials typically use precise mechanical operations to chamfer acrylic sheets, resulting in a smoother, flatter edge and a high-gloss finish. These machines are often equipped with a high-precision sharpening system to effectively remove burrs and irregularities from the edges, enhancing the overall aesthetics and quality of acrylic products. High-gloss chamfering machines are widely used in advertising, display stands, decorative items, and other acrylic products requiring a high-gloss edge.
[0003] Existing high-gloss chamfering machines typically require manual feeding and discharging to ensure smooth operation. This manual operation results in low production efficiency and increased labor intensity. Furthermore, manual feeding and discharging are prone to human error, which can affect machining accuracy and consistency. Furthermore, manual operation can lead to instability during the production process, impacting overall machining quality and production line continuity. To address these issues, those skilled in the art have proposed a high-gloss chamfering machine with automatic feeding to address these issues. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an automatic feeding high-gloss chamfering machine, which aims to improve the problem that the high-gloss chamfering machine in the prior art generally requires staff to manually feed and discharge materials to connect the high-gloss chamfering machine when working.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] The top of the base is fixedly connected to the second guide rail, the top of the second guide rail is fixedly connected to the workbench, the top of the second guide rail is fixedly connected to the working table, and a double-headed cylinder is installed on the outside of the second guide rail, and the front and rear output ends of the double-headed cylinder are fixedly connected to the clamping block, the top rear side of the base is fixedly connected to the third guide rail, and the front side of the third guide rail is installed with a chamfering machine body, and the output end of the chamfering machine body is fixedly connected to the grinding disc, and a chip blowing component is provided on the outside of the chamfering machine body, and the chip blowing component plays a chip blowing role on the grinding disc.
[0007] Furthermore, the chip blowing assembly includes a fixed plate, which is fixedly connected to the outside of the third guide rail, the top of the chamfering machine body is fixedly connected to a sleeve, the inside of the sleeve is slidably connected to a connecting rod, the bottom end of the connecting rod is fixedly connected to a piston, the left and right sides of the sleeve are fixedly connected to connecting pipes, and the outside of the connecting pipes is fixedly connected to a chip blowing head.
[0008] Furthermore, the exterior of the electric push rod is slidably connected to the interior of the placement rack, and the interior of the placement rack matches the exterior of the electric suction cup.
[0009] Furthermore, the exterior of the workbench is slidably connected to the interior of the clamping block.
[0010] Furthermore, the bottom end of the fixed plate is fixedly connected to the top end of the connecting rod, and the inside of the sleeve is slidably connected to the outside of the piston.
[0011] Furthermore, a one-way valve is provided at the opening of the piston, and a one-way valve is provided at the connection between the sleeve and the connecting pipe.
[0012] Furthermore, a guide plate is fixedly connected to the right side of the top end of the mounting frame, and a collection box is fixedly connected to the front side of the guide plate.
[0013] Furthermore, the guide plate is on the right side of the workbench.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the placement rack, the electric push rod, the first guide rail, the driving cylinder, the electric suction cup, the second guide rail, the clamping block and other structures are used in coordination with each other, so that the material to be processed can be accurately and stably transported to the processing area, reducing the tediousness and errors of manual operation, and can automatically transport the processed acrylic to the collection box, thereby improving production efficiency, processing accuracy and safety, while reducing labor costs and production errors, and significantly optimizing the manufacturing process.
[0016] 2. In the utility model, the fixed plate, sleeve, connecting rod, piston, connecting pipe, chip blowing head and other structures are used in coordination with each other, so that the chips of the grinding disc after processing can be automatically blown, thereby effectively removing dust and chips on the grinding disc, keeping the grinding disc clean, helping to maintain processing quality and extend the service life of the grinding disc, avoiding uneven processing caused by chips, and thus improving the accuracy and quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A three-dimensional diagram of an automatic feeding high-gloss chamfering machine proposed in the present invention;
[0018] Figure 2 This is a schematic diagram of the guide plate structure of a high-gloss chamfering machine with automatic feeding proposed by the utility model;
[0019] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0020] Figure 4 for Figure 2 Enlarged view of point B in the middle;
[0021] Figure 5 This is a schematic diagram of the chip blowing head structure of a high-gloss chamfering machine with automatic feeding proposed by the utility model;
[0022] Figure 6 for Figure 5 Enlarged view of point C in the middle.
[0023] Legend:
[0024] 1. Base; 2. Placement rack; 3. Electric push rod; 4. Fixed rack; 5. First guide rail; 6. Drive cylinder; 7. Electric suction cup; 8. Mounting rack; 9. Second guide rail; 10. Workbench; 11. Double-head cylinder; 12. Clamping block; 13. Third guide rail; 14. Chamfering machine body; 15. Grinding disc; 16. Guide plate; 17. Collection box; 18. Chip blowing assembly; 1801. Fixed plate; 1802. Sleeve; 1803. Connecting rod; 1804. Piston; 1805. Connecting pipe; 1806. Chip blowing head; 19. Vision sensor. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Reference Figure 1-Figure 3 The utility model provides an embodiment: an automatic feeding high-gloss chamfering machine, comprising a base 1, a placement rack 2 is fixedly connected to the left side of the top end of the base 1, an electric push rod 3 is installed inside the placement rack 2, the outside of the electric push rod 3 is slidably connected to the inside of the placement rack 2, the outside of the placement rack 2 is fixedly connected to a visual sensor 19, a fixing rack 4 is fixedly connected to the left side of the top end of the base 1, a first guide rail 5 is fixedly connected to the right side of the fixing rack 4, a driving cylinder 6 is installed on the outside of the first guide rail 5, an output end of the driving cylinder 6 is fixedly connected to an electric suction cup 7, the inside of the placement rack 2 matches the outside of the electric suction cup 7.
[0027] Specifically, the base 1 fixes the placement rack 2 so that the placement rack 2 can stably place the acrylic. The electric push rod 3 is installed inside the placement rack 2, and the electric push rod 3 slides inside the placement rack 2, so that the acrylic can be stably driven to rise inside the placement rack 2. The visual sensor 19 fixed on the placement rack 2 can detect the height of the acrylic. The base 1 fixes the fixed rack 4 so that the position of the fixed rack 4 can be determined. The fixed rack 4 fixes the first guide rail 5 so that the first guide rail 5 can stably drive the driving cylinder 6 to move. The output end of the driving cylinder 6 is fixedly connected to the electric suction cup 7, and the interior of the placement rack 2 matches the exterior of the electric suction cup 7, so that the driving cylinder 6 can drive the electric suction cup 7 to move to the inside of the placement rack 2, thereby adsorbing the acrylic in the placement rack 2.
[0028] Reference Figure 2 and Figure 4The top of the base 1 is fixedly connected to a mounting bracket 8, the top of the mounting bracket 8 is fixedly connected to a second guide rail 9, the top of the second guide rail 9 is fixedly connected to a workbench 10, a double-headed cylinder 11 is installed on the outside of the second guide rail 9, the front and rear output ends of the double-headed cylinder 11 are fixedly connected to a clamping block 12, the outside of the workbench 10 is slidably connected to the inside of the clamping block 12, the top rear side of the base 1 is fixedly connected to a third guide rail 13, the front side of the third guide rail 13 is installed with a chamfering machine body 14, the output end of the chamfering machine body 14 is fixedly connected to a grinding disc 15, the right side of the top of the mounting bracket 8 is fixedly connected to a guide plate 16, the guide plate 16 is on the right side of the workbench 10, and the front side of the guide plate 16 is fixedly connected to a collection box 17.
[0029] Specifically, the base 1 fixes the mounting frame 8 so that the position of the mounting frame 8 is fixed. The mounting frame 8 fixes the second guide rail 9 so that the second guide rail 9 can stably drive the double-head cylinder 11 to move. It is fixed to the upper side of the second guide rail 9 through the workbench 10, and the workbench 10 is slidably connected to the clamping block 12, so that the clamping block 12 can stably clamp and move the acrylic on the workbench 10. Through the three holes corresponding to the two clamping blocks 12, the acrylic in the three states of just loaded, to be processed and completed can be clamped and moved. The base 1 fixes the third guide rail 13 so that the third guide rail 13 can stably drive the chamfering machine body 14 to move. Through the guide plate 16 on the right side of the workbench 10, the clamping block 12 can drive the acrylic to move to the upper side of the guide plate 16. The guide plate 16 is fixedly connected to the collection box 17, so that the acrylic can be moved into the collection box 17.
[0030] Reference Figure 5 and Figure 6 , a chip blowing assembly 18 is provided on the outside of the chamfering machine body 14, and the chip blowing assembly 18 plays a chip blowing role on the grinding disc 15. The chip blowing assembly 18 includes a fixed plate 1801, which is fixedly connected to the outside of the third guide rail 13, and the top of the chamfering machine body 14 is fixedly connected to a sleeve 1802, and the inside of the sleeve 1802 is slidably connected to a connecting rod 1803, and the bottom end of the fixed plate 1801 is fixedly connected to the top of the connecting rod 1803, and the bottom end of the connecting rod 1803 is fixedly connected to a piston 1804, and the inside of the sleeve 1802 is slidably connected to the outside of the piston 1804, and a one-way valve is provided at the opening of the piston 1804, and the left and right sides of the sleeve 1802 are fixedly connected to connecting pipes 1805, and the connection between the sleeve 1802 and the connecting pipe 1805 is provided with a one-way valve, and the outside of the connecting pipe 1805 is fixedly connected to a chip blowing head 1806.
[0031] Specifically, the third guide rail 13 fixes the fixed plate 1801, so that the position of the fixed plate 1801 can be determined, the chamfering machine body 14 fixes the sleeve 1802, so that the position of the sleeve 1802 can be fixed, and the sleeve 1802 limits the connecting rod 1803, so that the sleeve 1802 can move stably, and the piston 1804 is slidably connected with the inside of the sleeve 1802, so that the sleeve 1802 can take in and out air, and a one-way valve is provided at the opening of the piston 1804, and a one-way valve is provided at the connection between the sleeve 1802 and the connecting pipe 1805, so that the gas can be stably transported to the connecting pipe 1805, through the chip blowing head 1806 outside the connecting pipe 1805, and the two chip blowing heads 1806 are facing the grinding disc 15, so that the debris on the grinding disc 15 can be cleaned.
[0032] Working principle: When the acrylic needs to be chamfered, the electric push rod 3 is started to push the acrylic inside the placement rack 2 upward to the detection position of the visual sensor 19, thereby starting the first guide rail 5 to drive the driving cylinder 6 to move forward to the appropriate position, and then starting the driving cylinder 6 to drive the electric suction cup 7 to adsorb the acrylic in the placement rack 2, thereby starting the driving cylinder 6 to drive the electric suction cup 7 to move upward, and then starting the first guide rail 5 to drive the driving cylinder 6 to move backward to the appropriate position, thereby starting the driving cylinder 6 to drive the electric suction cup 7 to move downward to place the acrylic on the workbench 10, thereby starting the double-headed cylinder 11 to drive the clamping block 12 to clamp the acrylic, and then starting the second guide rail 9 with The double-headed cylinder 11 is moved to the right, thereby driving the acrylic to move to the bottom of the grinding disc 15, and then the double-headed cylinder 11 is started to drive the clamping block 12 to release the acrylic, thereby starting the third guide rail 13 to drive the chamfering machine body 14 to move downward to a suitable position, and then the chamfering machine body 14 is started to drive the grinding disc 15 to rotate to grind the acrylic. After the grinding is completed, the double-headed cylinder 11 is started to drive the clamping block 12 to clamp the acrylic, thereby starting the third guide rail 13 to drive the double-headed cylinder 11 to move to the right, and then starting the double-headed cylinder 11 to drive the clamping block 12 to release the acrylic, so that the acrylic can fall onto the guide plate 16 and move into the collection box 17, thereby completing the chamfering of the acrylic;
[0033] In addition, when it is necessary to blow away the chips of the chamfered grinding disc 15, the third guide rail 13 is started to drive the chamfering machine body 14 to move downward, thereby driving the sleeve 1802 to move with it, and then air can be taken in through the openings on the sleeve 1802 and the piston 1804. After the grinding is completed, the third guide rail 13 is started to drive the chamfering machine body 14 to move upward, thereby driving the sleeve 1802 to move with it, so that the gas can be squeezed into the connecting pipe 1805 through the piston 1804, and then the gas is blown out to the grinding disc 15 through the chip blowing head 1806, thereby completing the chip blowing of the chamfered grinding disc 15.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A high-gloss chamfering machine with automatic feeding, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a placement rack (2) on the left side, an electric push rod (3) is installed inside the placement rack (2), and the outside of the placement rack (2) is fixedly connected to a visual sensor (19). The top left of the base (1) is fixedly connected to a fixing rack (4), and the right side of the fixing rack (4) is fixedly connected to a first guide rail (5), and a driving cylinder (6) is installed outside the first guide rail (5). The output end of the driving cylinder (6) is fixedly connected to an electric suction cup (7). The top of the base (1) is fixedly connected to a mounting rack (8), and the top of the mounting rack (8) is fixedly connected to a second guide rail ( 9), the top end of the second guide rail (9) is fixedly connected to a workbench (10), a double-headed cylinder (11) is installed on the outside of the second guide rail (9), the front and rear output ends of the double-headed cylinder (11) are fixedly connected to a clamping block (12), the top rear side of the base (1) is fixedly connected to a third guide rail (13), the front side of the third guide rail (13) is installed with a chamfering machine body (14), the output end of the chamfering machine body (14) is fixedly connected to a grinding disc (15), and a chip blowing assembly (18) is provided on the outside of the chamfering machine body (14), and the chip blowing assembly (18) plays a chip blowing role on the grinding disc (15).
2. The automatic feeding high-gloss chamfering machine according to claim 1, characterized in that: The chip blowing assembly (18) includes a fixed plate (1801), the fixed plate (1801) is fixedly connected to the outside of the third guide rail (13), the top of the chamfering machine body (14) is fixedly connected to a sleeve (1802), the inside of the sleeve (1802) is slidably connected to a connecting rod (1803), the bottom end of the connecting rod (1803) is fixedly connected to a piston (1804), the left and right sides of the sleeve (1802) are fixedly connected to connecting pipes (1805), and the outside of the connecting pipe (1805) is fixedly connected to a chip blowing head (1806).
3. The automatic feeding high-gloss chamfering machine according to claim 1, characterized in that: The exterior of the electric push rod (3) is slidably connected to the interior of the placement rack (2), and the interior of the placement rack (2) matches the exterior of the electric suction cup (7).
4. The automatic feeding high-gloss chamfering machine according to claim 1, characterized in that: The outside of the workbench (10) is slidably connected to the inside of the clamping block (12).
5. The automatic feeding high-gloss chamfering machine according to claim 2, characterized in that: The bottom end of the fixed plate (1801) is fixedly connected to the top end of the connecting rod (1803), and the inside of the sleeve (1802) is slidably connected to the outside of the piston (1804).
6. The automatic feeding high-gloss chamfering machine according to claim 2, characterized in that: A one-way valve is provided at the opening of the piston (1804), and a one-way valve is provided at the connection between the sleeve (1802) and the connecting pipe (1805).
7. The automatic feeding high-gloss chamfering machine according to claim 1, characterized in that: A guide plate (16) is fixedly connected to the right side of the top end of the mounting frame (8), and a collection box (17) is fixedly connected to the front side of the guide plate (16).
8. The automatic feeding high-gloss chamfering machine according to claim 7, characterized in that: The guide plate (16) is located on the right side of the workbench (10).