Outdoor graphitized bamboo board waste carbon-based board

Abstract

The utility model discloses an outdoor graphitized bamboo board waste carbon-based board which is characterized in that honeycomb-shaped through holes which are transversely arranged in the direction parallel to the board surface are formed in a base board, and two sides of each honeycomb-shaped through hole are parallel to the upper surface and the lower surface of the base board; graphite carbon layers adhere to the surface of the base plate and the hole walls of the honeycomb-shaped through holes. The honeycomb-shaped through holes not only improve the mechanical property of the plate and enable the plate to effectively disperse and transfer external pressure, but also absorb energy through deformation of the cell walls and enhance the overall mechanical resistance. In addition, due to the high strength and low weight characteristics of the honeycomb-shaped through holes, materials of the plate are saved, and cost is reduced. The graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb-shaped through holes, and has good thermal conductivity, hydrophobicity, mildew corrosion resistance and deformation resistance; the substrate provides good strength and stability.

Description

Technical Field

[0001] The utility model relates to a plate, in particular to an outdoor graphitized bamboo board waste carbon-based plate. Background Art

[0002] As people's awareness of environmental protection and health increases, the demand for outdoor building materials is also increasing. Traditional outdoor panels have shortcomings in wear resistance, corrosion resistance, and environmental friendliness. Bamboo waste, as a renewable resource, has the advantages of widespread availability and low cost. However, its poor mechanical properties and weather resistance limit its application. Summary of the Invention

[0003] To overcome these shortcomings, the present invention provides an outdoor carbon-based board made from graphitized bamboo waste. Honeycomb-shaped through-holes enhance the board's mechanical properties, effectively dispersing and transmitting external pressure. The board also absorbs energy through deformation of the cell walls, enhancing its overall mechanical resistance. Furthermore, the high strength and low weight of the honeycomb through-holes save material and reduce costs. Furthermore, the graphite carbon layer adheres to the surface of the substrate and the walls of the honeycomb through-holes, providing excellent thermal conductivity, hydrophobicity, mildew and corrosion resistance, and deformation resistance. The substrate provides excellent strength and stability.

[0004] A carbon-based plate material made of graphitized bamboo board waste for outdoor use comprises a substrate having honeycomb-shaped through holes arranged transversely in a direction parallel to the plate surface, and two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the pore walls of the honeycomb through holes.

[0005] The graphite powder of the graphite carbon layer is prepared by a molten salt electrochemical method; the substrate is prepared by crushing, screening, activating, and hydrothermal carbonizing bamboo board waste; a phenolic resin adhesive is used, and the adhesive and the graphite powder are mixed with each other and then adhered.

[0006] The method for preparing outdoor graphitized bamboo board waste carbon-based board materials of the present application includes screening, crushing, activation, mixing, gluing, honeycomb through-hole molding, cooling, trimming and sanding.

[0007] Furthermore, the lateral spacing between adjacent honeycomb through holes is 0.5-2 mm.

[0008] Furthermore, the longitudinal spacing between adjacent honeycomb through holes is 0.5-2 mm.

[0009] Furthermore, the substrate has three rows of multiple honeycomb through holes arranged transversely in a direction parallel to the plate surface.

[0010] Furthermore, the diameter of the honeycomb through-holes is 3 to 20 mm. The honeycomb is a regular hexagon, and its diameter is the diameter of the circumscribed circle of the regular hexagon.

[0011] The beneficial effects of this application are:

[0012] The honeycomb-shaped through-holes not only enhance the sheet's mechanical properties, enabling it to effectively disperse and transmit external pressure, but also absorb energy through deformation of the cell walls, enhancing overall mechanical resistance. Furthermore, the high strength and low weight of the honeycomb through-holes save material and reduce costs. Furthermore, the graphite carbon layer adhered to the substrate surface and the honeycomb through-hole walls provides excellent thermal conductivity, hydrophobicity, mildew and corrosion resistance, and deformation resistance; the substrate provides excellent strength and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic structural diagram of Example 1 of the present utility model;

[0014] Figure 2 This is a schematic structural diagram of Example 2 of the present utility model;

[0015] Figure 3 This is a schematic structural diagram of Example 3 of the present utility model;

[0016] Figure 4 This is a schematic structural diagram of Example 3 of the present utility model. DETAILED DESCRIPTION

[0017] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0018] This application improves the mechanical properties and hydrophobicity of the plate by setting up honeycomb through holes. The graphite carbon layer adheres to the surface of the substrate and the hole walls of the honeycomb through holes, further enhancing the hydrophobicity of the plate. At the same time, it also has good thermal conductivity, mildew and corrosion resistance, and deformation resistance.

[0019] The following is a further description of the embodiments of the present invention with reference to a plurality of embodiments.

[0020] This application is prepared by the following steps:

[0021] First, graphitized bamboo charcoal is crushed, screened, and activated to prepare 200-mesh graphite powder. Bamboo board waste is crushed, screened, activated, and other treatments to prepare bamboo board waste. The board waste is then solidified by molding at a certain temperature (800-1000°C) and pressure (0.5-1.0MPa) to form a substrate with honeycomb through-holes. The size and distribution of the honeycomb through-holes are determined by the mold.

[0022] Then, the graphite powder and adhesive are mixed evenly in a certain proportion (graphite powder: adhesive = 3:1 (mass ratio)), coated on the surface of the substrate and the pore walls of the honeycomb through-holes, and cured at a certain temperature (120-150°C) and pressure (0.8-1.2MPa).

[0023] Finally, the cured board is cooled, trimmed and sanded to obtain the final product.

[0024] While sanding does polish the plywood surface to remove burrs and unevenness, the use of fine sandpaper and moderate pressure ensures a smooth finish without excessive loss of the surface graphite layer. Precisely controlling sanding process parameters maximizes the retention of the graphite powder coating, ensuring the board's thermal conductivity, hydrophobicity, and other functional properties are not significantly affected.

[0025] Example 1

[0026] like Figure 1 , an outdoor graphitized bamboo board waste carbon-based board material, including a substrate, the substrate having honeycomb through holes arranged horizontally in a direction parallel to the board surface, and the two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb through holes.

[0027] The lateral spacing between adjacent honeycomb through holes is 0.5 mm.

[0028] The longitudinal spacing between adjacent honeycomb through holes is 0.5 mm.

[0029] The diameter of the honeycomb through-holes is 3 mm.

[0030] The honeycomb-shaped through holes in this embodiment are in an array structure with multiple rows and columns evenly distributed.

[0031] Example 2

[0032] like Figure 2 A carbon-based outdoor graphitized bamboo board waste board comprises a substrate having three rows of honeycomb through holes arranged in five columns in a direction parallel to the board surface, and two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb through holes.

[0033] From left to right, the lateral spacing between the honeycomb through holes is 0.6 mm, 0.8 mm, 1 mm, and 1.4 mm respectively.

[0034] The longitudinal spacing between the honeycomb through holes is 0.5 mm.

[0035] The diameter of the honeycomb through-holes is 20 mm.

[0036] Example 3

[0037] like Figure 3 A carbon-based plate made of graphitized bamboo board waste for outdoor use comprises a substrate having three rows of honeycomb through holes arranged in 14 columns in a direction parallel to the board surface, and two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb through holes.

[0038] The lateral spacing between the honeycomb through-holes is 2 mm.

[0039] From top to bottom, the longitudinal spacing between the honeycomb through holes is 1 mm and 2 mm respectively.

[0040] The diameter of the honeycomb through-holes is 10 mm.

[0041] Example 4

[0042] like Figure 4 A carbon-based outdoor graphitized bamboo board waste board comprises a substrate having four rows of honeycomb through holes arranged in five columns in a direction parallel to the board surface, and two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb through holes.

[0043] The lateral spacing between the honeycomb through holes in the first and fourth rows is 2 mm.

[0044] The lateral spacing between the honeycomb through holes in the second and third rows is 1 mm.

[0045] From top to bottom, the longitudinal spacing between the honeycomb through holes is 1 mm, 1 mm, and 2 mm respectively.

[0046] The diameter of the honeycomb through-holes in the first and fourth rows is 10 mm.

[0047] The diameter of the honeycomb through-holes in the second and third rows is 0.5 mm.

[0048] In the present application, the aperture and arrangement of the honeycomb through holes can be designed according to the thickness of the plate and actual usage requirements, so as to obtain the desired mechanical properties and hydrophobic properties.

[0049] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An outdoor graphitized bamboo board waste carbon-based board, characterized in that: The invention comprises a substrate having honeycomb through holes arranged in a transverse direction parallel to the plate surface, and two sides of the honeycomb through holes are parallel to the upper and lower surfaces of the substrate; a graphite carbon layer is adhered to the surface of the substrate and the hole walls of the honeycomb through holes.

2. The outdoor graphitized bamboo board waste carbon-based plate according to claim 1, characterized in that: The lateral spacing between adjacent honeycomb through holes is 0.5~2mm.

3. The outdoor graphitized bamboo board waste carbon-based plate according to claim 1, characterized in that: The longitudinal spacing between adjacent honeycomb through holes is 0.5~2mm.

4. The outdoor graphitized bamboo board waste carbon-based plate according to claim 1, characterized in that: The base plate has three rows of multiple honeycomb-shaped through holes arranged in a transverse direction parallel to the plate surface.

5. The outdoor graphitized bamboo board waste carbon-based plate according to claim 1, characterized in that: The diameter of the honeycomb through holes is 3-20 mm.

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