Stirring mechanism for coarse aggregate reactive powder concrete stirring device

By designing the mixing mechanism of the ring gear and rotating components, the planetary rotation and rotation of concrete are achieved, and the problems of uneven stirring and sticking to the wall in the prior art are solved, and the effects of efficient stirring and anti-stick wall are achieved.

CN223265948UActive Publication Date: 2025-08-26BAY AREA SUPER MAJOR BRIDGE MAINTENANCE TECH CENT OF GUANGDONG HIGHWAY CONSTR CO LTD
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Patent Information

Application Number
CN202422107193.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-08-26
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

The mixing mechanism of the existing concrete mixing device requires multiple sets of motors to drive, which is difficult to control, uneven mixing and difficult to clean the sticky concrete on the inner wall of the mixing box.

Method used

A mixing mechanism including ring gears, rotating components, rotating gears, rotating rods and driving devices is designed. Planetary self-rotation and rotation are achieved through a set of motors. Two sets of stirring components are mixed in multiple directions and angles, and can scrape off the sticky concrete on the inner wall of the mixing box.

Benefits of technology

The full mixing and anti-sticking wall function of concrete is realized, the control process is simplified, and the mixing efficiency and effect are improved.

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Abstract

The utility model discloses a stirring mechanism for a coarse aggregate reactive powder concrete stirring device, which comprises an annular gear, a rotating component, a self-rotating gear, a rotating rod, a driving device, a first stirring component and a second stirring component, the annular gear is fixed on the inner wall of a stirring box of the stirring device, and the horizontal plane of the annular gear is vertical to the central axis of the stirring box; the rotating assembly is rotatably arranged on the central axis of the annular gear; the self-rotating gear can be rotationally meshed with the annular gear along the inner side of the annular gear; one end of the rotating rod is fixedly connected to the rotating assembly, and the other end of the rotating rod is connected to the autorotation gear which can rotate on the rotating rod; the driving device is fixed on the stirring device; an output shaft of the driving device is connected to one end of the rotating assembly and used for driving the rotating assembly to rotate; the first stirring assembly is connected to the other end of the rotating assembly, and the second stirring assembly is connected to the other end of the rotating rod. The device has the advantages of high stirring efficiency and good quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete mixing devices, in particular to a mixing mechanism used in a coarse aggregate active powder concrete mixing device. Background Art

[0002] Coarse aggregate reactive powder concrete has the characteristics of high strength, high ductility, and high durability. It can be used for concrete bridge decks of long-span bridges. Its main components include coarse aggregate, fine aggregate, silica fume, microspheres, cement, water, admixtures, steel fiber, etc. The coarse aggregate, water, and core material of coarse aggregate reactive powder concrete need to be mixed on site.

[0003] In the related art, the mixing mechanism of the existing concrete mixing device requires multiple sets of motor drives and is difficult to control; and the mixing head of the existing mixing mechanism is generally a set of fixed mixing structures, which makes it difficult to mix evenly during mixing and difficult to scrape off the concrete stuck to the inner wall of the mixing box. Therefore, there are technical problems such as insufficient mixing and difficult control. Utility Model Content

[0004] The present invention aims to solve the problems existing in the above-mentioned prior art at least to a certain extent. To this end, the present invention aims to provide a stirring mechanism for a coarse aggregate reactive powder concrete stirring device.

[0005] The utility model is achieved through the following technical solutions:

[0006] A stirring mechanism for a coarse aggregate active powder concrete stirring device, the stirring device

[0007] Including for mixing

[0008] A soil mixing box, wherein the mixing mechanism comprises:

[0009] A ring gear, the ring gear is fixed to the inner wall of the mixing box and the horizontal plane on which the ring gear is located is perpendicular to the central axis of the mixing box, and the teeth of the ring gear are located on the inner wall;

[0010] a rotating assembly rotatably disposed on the central axis of the ring gear;

[0011] a self-rotating gear, the self-rotating gear being rotatable along the inner side of the ring gear and meshing with the ring gear;

[0012] A rotating rod, one end of which is fixedly connected to the rotating assembly, and the other end of which is connected to the rotating gear and the rotating gear can rotate on the rotating rod;

[0013] A driving device, wherein the driving device is fixed to the stirring device, and an output shaft of the driving device is connected to one end of the rotating assembly to drive the rotating assembly to rotate;

[0014] A first stirring component and a second stirring component, wherein the first stirring component is connected to the other end of the rotating component, and the second stirring component is connected to the other end of the rotating rod.

[0015] Optionally, the rotating assembly includes a rotating shaft and a rotating gear, the rotating shaft is rotatably mounted on the ring gear and is located on the central axis of the ring gear, the rotating gear is a bevel gear and is fixed to one end of the rotating shaft, the output shaft of the driving device is connected to the rotating gear, the first stirring assembly is connected to the other end of the rotating shaft, and one end of the rotating rod is fixedly connected to the rotating shaft.

[0016] Optionally, an output gear is mounted on the output shaft of the driving device, the output gear is a helical gear that cooperates with the rotating gear, the output shaft is perpendicular to the central axis, and the output gear is engaged with the rotating gear.

[0017] Optionally, the driving device is a motor.

[0018] Optionally, a gear bracket is further included, through which the ring gear is fixed to the inner wall of the mixing box so that the ring gear is located in the center of the mixing box.

[0019] Optionally, the gear bracket includes a plurality of bracket rods, one end of each bracket rod is fixed to the inner wall of the mixing box, and the other end is fixed to the ring gear, and the plurality of bracket rods are evenly distributed in the mixing box in a ring shape.

[0020] Optionally, it further includes a rotation rod, the rotation gear is fixed on the rotation rod, the rotation rod includes two, and the other ends of the two rotation rods are respectively connected to the two ends of the rotation rod to clamp the rotation gear between the two rotation rods.

[0021] Optionally, the first stirring assembly includes a revolution frame and a revolution blade, the revolution frame is in the shape of an elongated strip, one end of the revolution frame is fixed to the other end of the rotating assembly, the revolution blade is in the shape of an L-shaped sheet, and one end of the longer end of the revolution blade is fixed to the other end of the revolution frame.

[0022] Optionally, the second stirring assembly includes a plurality of self-rotating frames and self-rotating blades, each self-rotating frame is V-shaped, each self-rotating blade is a square-shaped sheet, one end of each self-rotating frame is connected to a self-rotating blade, the other end of half of the self-rotating frames is configured as an integral unit and fixed to the other end of the rotating rod, and the other end of each self-rotating frame in the other half of the self-rotating frames is fixed to the upper part of each self-rotating frame in the other half of the self-rotating frames.

[0023] Optionally, the V-angle of each rotating frame is not less than 90 degrees.

[0024] Thus, the stirring mechanism of the coarse aggregate reactive powder concrete mixing device of the present invention solves the technical problems of insufficient stirring and difficult control in the existing related art. Beneficial effects are achieved: Through a clever structural design, the stirring mechanism achieves both planetary rotation and revolution, enabling two stirring assemblies to stir concrete in multiple directions and angles using a single motor, making it easy to control. Furthermore, the two stirring assemblies not only fully stir the concrete but also scrape away any concrete adhering to the inner wall of the mixing chamber, preventing it from sticking to the wall. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a mixing mechanism of a coarse aggregate reactive powder concrete mixing device provided in accordance with an embodiment of the present utility model;

[0027] Among them, 101, driving device, 102, rotating shaft, 103, ring gear, 104, rotating gear, 105, rotating rod, 106, rotating rod, 107, revolving frame, 108, revolving blades, 109, revolving frame, 110, revolving blades, 111, gear bracket, 112, rotating gear, 113, output gear. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.

[0029] Below, refer to Figure 1A stirring mechanism of a coarse aggregate reactive powder concrete stirring device according to an embodiment of the present invention will be described in detail.

[0030] like Figure 1 As shown, according to an embodiment of the present invention, a stirring mechanism for a coarse aggregate reactive powder concrete stirring device is provided. The stirring device includes a stirring box for stirring concrete, and the stirring mechanism includes a ring gear 103, a rotating assembly, a self-rotating gear 104, a rotating rod 106, a driving device 101, a first stirring assembly, and a second stirring assembly. The ring gear 103 is fixed to the inner wall of the stirring box of the stirring device and its horizontal plane is perpendicular to the central axis of the stirring box. The gear teeth of the ring gear 103 are located on its inner wall; the rotating assembly is rotatably arranged on the central axis of the ring gear 103; the self-rotating gear 104 is rotatable along the inner side of the ring gear 103 and meshes with the ring gear 103; one end of the rotating rod 106 is fixedly connected to the rotating assembly, and the other end is connected to the self-rotating gear 104, and the self-rotating gear 104 can rotate on the rotating rod 106; the driving device 101 is fixed to the stirring device, and the output shaft of the driving device 101 is connected to one end of the rotating assembly for driving the rotating assembly to rotate; the first stirring assembly is connected to the other end of the rotating assembly, and the second stirring assembly is connected to the other end of the rotating rod 106.

[0031] It should be noted that the mixing device is provided with a mixing box specifically for containing concrete for mixing concrete, and the mixing of the concrete is completed in the mixing box. The mixing mechanism of the embodiment of the utility model is used in the mixing box to achieve the mixing of concrete in the mixing box.

[0032] Here, ring gear 103 has inner teeth. The size of ring gear 103 can be selected based on the size of the mixing tank. The parameters of autorotating gear 104 are coordinated with ring gear 103. The rotating assembly can be fixed to ring gear 103 or to the mixing tank via other supporting structures, so that it is located on the central axis of the mixing tank and can rotate about its central axis. The first and second mixing assemblies are used to stir the concrete in the mixing tank to achieve sufficient mixing of the concrete. The first mixing assembly can also be used to scrape the concrete against the inner wall of the mixing tank.

[0033] Thus, the driving device 101 drives the rotating assembly to rotate, which in turn drives the rotating gear 104 to rotate within the ring gear 103 via the rotating rod 106, thereby driving the first mixing assembly to achieve orbital revolution and the second mixing assembly to achieve self-rotation around the central axis of the ring gear 103. Furthermore, through the ingenious structural design, the mixing mechanism achieves both planetary self-rotation and orbital revolution. With a single motor, the two mixing assemblies can mix concrete in multiple directions and angles, making it easy to control. Furthermore, the two mixing assemblies can not only fully mix the concrete, but also scrape away concrete adhering to the inner wall of the mixing chamber, thus preventing it from sticking to the wall.

[0034] In one embodiment, the rotating assembly includes a rotating shaft 102 and a rotating gear 112. The rotating shaft 102 is rotatably mounted on the ring gear 103 and is located on the central axis of the ring gear 103. The rotating gear 112 is a bevel gear and is fixed to one end of the rotating shaft 102. The output shaft of the driving device 101 is connected to the rotating gear 112. The first stirring assembly is connected to the other end of the rotating shaft 102. One end of the rotating rod 106 is fixedly connected to the rotating shaft 102. Here, the rotating shaft 102 can be fixed to the ring gear 103 by other support structures, or it can be fixed in the mixing box by other support structures, so that the rotating shaft 102 is located on the central axis of the mixing box and the rotating shaft 102 can be rotated on other supports. Therefore, the rotation of the rotating gear 112 can be driven by the driving device 101 to drive the rotation of the rotating shaft 102, thereby driving the rotation of the rotating rod 106. This structure is convenient for installation and layout and saves space.

[0035] In one embodiment, an output gear 113 is mounted on the output shaft of the drive device 101. The output gear 113 is a helical gear that mates with the rotating gear 112. The output shaft is perpendicular to the central axis, and the output gear 113 meshes with the rotating gear 112. In this embodiment, the drive device 101 is a motor. This facilitates the layout and power transmission of the drive device 101, and the helical gears change the power transmission path, thus saving space.

[0036] In one embodiment, a gear bracket 111 is further included. The gear bracket 111 secures the ring gear 103 to the inner wall of the mixing tank, positioning the ring gear 103 at the center of the mixing tank. The gear bracket 111 comprises a plurality of support rods, one end of which is secured to the inner wall of the mixing tank and the other end to the ring gear 103. The plurality of support rods are evenly distributed in a circular pattern within the mixing tank. This facilitates the installation and securing of the ring gear 103 within the mixing tank.

[0037] In one embodiment, a self-rotating rod 105 is further included, and the self-rotating gear 104 is fixed to the self-rotating rod 105. Two rotating rods 106 are included, and the other ends of the two rotating rods 106 are respectively connected to the two ends of the self-rotating rod 105, so that the self-rotating gear 104 is clamped between the two rotating rods 106. In this way, the self-rotating rod 105 can be pushed by the rotating rod 106 to cause the self-rotating gear 104 to rotate in the ring gear 103. This structure is more stable and reliable, which is conducive to improving the stability of the entire stirring mechanism.

[0038] In one embodiment, the first stirring assembly includes a revolving frame 107 and a revolving blade 108. The revolving frame 107 is in the shape of an elongated strip, one end of which is fixed to the other end of the rotating assembly (i.e., one end of the revolving frame 107 is fixed to the other end of the rotating shaft 102). The revolving blade 108 is in the shape of an L-shaped plate, one of the longer ends of the revolving blade 108 is fixed to the other end of the revolving frame 107. The second stirring assembly includes a plurality of self-rotating frames 109 and self-rotating blades 110. Each self-rotating frame 109 is in the shape of a V-shape, and each self-rotating blade 110 is in the shape of a square plate. One end of each self-rotating frame 109 is connected to a self-rotating blade 110. The other end of half of the self-rotating frames 109 is integrally fixed to the other end of the rotating rod 106 (i.e., fixed to the lower end of the self-rotating rod 105). The other end of each self-rotating frame 109 in the other half of the self-rotating frames 109 is fixed to the upper portion of each self-rotating frame 109 in the other half of the self-rotating frames 109. The V-shaped angle of each rotating frame 109 is not less than 90 degrees. Thus, the multiple mixing blades can fully mix the concrete, and the revolving blades 108 can scrape the concrete on the inner wall of the mixing box to prevent it from sticking to the wall.

[0039] Thus, the stirring mechanism of the coarse aggregate reactive powder concrete mixing device of the present invention solves the technical problems of insufficient stirring and difficult control in the existing related art. Beneficial effects are achieved: Through a clever structural design, the stirring mechanism achieves both planetary rotation and revolution, enabling two stirring assemblies to stir concrete in multiple directions and angles using a single motor, making it easy to control. Furthermore, the two stirring assemblies not only fully stir the concrete but also scrape away any concrete adhering to the inner wall of the mixing chamber, preventing it from sticking to the wall.

[0040] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.

[0041] Furthermore, the terms "first" and "another" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" or "several" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0042] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0043] In the description of this specification, the reference terms "one embodiment", "one example", etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0044] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A stirring mechanism for a coarse aggregate reactive powder concrete stirring device, the stirring device comprising a stirring box for stirring concrete, characterized in that: The stirring mechanism comprises: A ring gear, the ring gear is fixed to the inner wall of the mixing box and the horizontal plane on which the ring gear is located is perpendicular to the central axis of the mixing box, and the teeth of the ring gear are located on the inner wall; a rotating assembly rotatably disposed on the central axis of the ring gear; a self-rotating gear, the self-rotating gear being rotatable along the inner side of the ring gear and meshing with the ring gear; A rotating rod, one end of which is fixedly connected to the rotating assembly, and the other end of which is connected to the rotating gear and the rotating gear can rotate on the rotating rod; A driving device, wherein the driving device is fixed to the stirring device, and an output shaft of the driving device is connected to one end of the rotating assembly to drive the rotating assembly to rotate; A first stirring component and a second stirring component, wherein the first stirring component is connected to the other end of the rotating component, and the second stirring component is connected to the other end of the rotating rod.

2. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 1, characterized in that: The rotating assembly includes a rotating shaft and a rotating gear. The rotating shaft is rotatably mounted on the ring gear and is located on the central axis of the ring gear. The rotating gear is a helical gear and is fixed to one end of the rotating shaft. The output shaft of the driving device is connected to the rotating gear. The first stirring assembly is connected to the other end of the rotating shaft. One end of the rotating rod is fixedly connected to the rotating shaft.

3. The stirring mechanism for the coarse aggregate reactive powder concrete stirring device according to claim 2, characterized in that: An output gear is mounted on the output shaft of the driving device. The output gear is a helical gear that cooperates with the rotating gear. The output shaft is perpendicular to the central axis, and the output gear is meshed with the rotating gear.

4. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 3, characterized in that: The driving device is a motor.

5. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 1, characterized in that: The invention also includes a gear bracket, through which the ring gear is fixed to the inner wall of the mixing box so that the ring gear is located at the center of the mixing box.

6. The stirring mechanism for the coarse aggregate reactive powder concrete stirring device according to claim 5, characterized in that: The gear bracket includes a plurality of bracket rods, one end of each bracket rod is fixed to the inner wall of the mixing box, and the other end is fixed to the ring gear, and the plurality of bracket rods are evenly distributed in the mixing box in a ring shape.

7. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 1, characterized in that: It also includes a rotation rod, the rotation gear is fixed on the rotation rod, the rotation rod includes two, the other ends of the two rotation rods are respectively connected to the two ends of the rotation rod to clamp the rotation gear between the two rotation rods.

8. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 1, characterized in that: The first stirring assembly includes a revolution frame and a revolution blade. The revolution frame is in the shape of an elongated strip, one end of which is fixed to the other end of the rotating assembly. The revolution blade is in the shape of an L-shaped sheet, and one end of the longer end of the revolution blade is fixed to the other end of the revolution frame.

9. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 1, characterized in that: The second stirring assembly includes a plurality of self-rotating frames and self-rotating blades, each self-rotating frame is V-shaped, each self-rotating blade is a square-shaped sheet, one end of each self-rotating frame is connected to a self-rotating blade, the other end of half of the self-rotating frames is configured as an integral unit and fixed to the other end of the rotating rod, and the other end of each self-rotating frame in the other half of the self-rotating frames is fixed to the upper part of each self-rotating frame in the other half of the self-rotating frames.

10. The stirring mechanism for a coarse aggregate reactive powder concrete stirring device according to claim 9, characterized in that: The V-angle of each rotating frame shall not be less than 90 degrees.