Discharging pipeline unit and concrete discharging system of wellhead mixing station
By setting bends and elbows on the connecting pipe and combining with the wellhead mixing station system, the problem of concrete separation in the deep vertical shaft is solved, and the smooth transport and efficient casting of concrete are achieved.
Patent Information
- Application Number
- CN202422553443.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
When pouring concrete in deep vertical shafts, the prior art causes the concrete to fall freely in the longitudinal conveying pipeline, causing separation, and it is difficult to convey quickly.
A discharge pipe unit is designed to increase the concrete drop resistance by setting a bend on the connecting pipe and installing an elbow at the bottom end, and a 90° swing elbow and flange connection is used to combine the concrete discharge system of the wellhead mixing station, including a mixer, a chute and a connecting seat, to achieve smooth transport of concrete.
It effectively prevents the separation of concrete in the longitudinal connection pipe, ensuring the smooth conveying and pouring quality of concrete.
Smart Images
Figure CN223265973U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vertical shaft concrete construction, in particular to a discharge pipe unit and a concrete discharge system of a wellhead mixing station. Background Art
[0002] The excavation elevation of the agricultural irrigation well in a water diversion project is 21.8 meters, and the wellhead ring beam is 74 meters. The irrigation shaft structure is cast with C25 reinforced concrete. When casting this type of shaft, the usual method is to install a longitudinal concrete delivery pipe in the shaft wall. However, due to the deep shaft, the current method of conveying concrete causes free fall in the longitudinal delivery pipe, resulting in concrete segregation. To address this problem, technicians improved the concrete delivery pipe and proposed a discharge pipe unit and a wellhead mixing station concrete discharge system. Utility Model Content
[0003] The problem to be solved by the present invention is to provide a discharge pipe unit, which prevents concrete from falling freely in the longitudinal connecting pipe and causing concrete segregation by arranging a bend on the connecting pipe and installing an elbow on the connecting pipe at the lower end.
[0004] Another problem to be solved by the present invention is to provide a concrete discharging system for a wellhead mixing station, so that concrete can be conveniently transported into the vertical shaft.
[0005] To achieve the above-mentioned purpose, the utility model provides a discharge pipe unit, including multiple butt-jointed connecting pipes, a collecting hopper, an elbow and a hose. The upper end of the connecting pipe at the upper end is equipped with a collecting hopper, and the lower end of the connecting pipe at the lower end is equipped with an elbow, and the hose is butt-jointed with the elbow; at least one of the connecting pipes is provided with a bending portion.
[0006] The connecting pipes are butt-jointed via flanges.
[0007] The elbow is a 90° turn elbow.
[0008] A concrete discharging system for a wellhead mixing station includes a mixer, a chute, and a discharging pipe unit. The mixer is above the ground, the chute is inclined, the mixer's discharge port is located at the upper end of the chute, and the lower end of the chute is located above the collecting hopper. Multiple connecting pipes are longitudinally installed on the inner wall of the vertical shaft through connecting seats.
[0009] The mixer is installed on a bracket, and the chute is installed on a rack.
[0010] The connecting seat includes an anchor rod and a half ring, the two ends of the two half rings are connected by bolts respectively, a nut sleeve is provided on the outer wall of one of the half rings, the anchor rod and the nut sleeve are screwed together with threads, and a positioning nut is also screwed on the anchor rod.
[0011] Compared with the prior art, the present invention has the following technical effects:
[0012] 1. The utility model provides a discharge pipe unit, which increases the resistance of concrete when falling and slows down the speed of concrete falling by arranging a bending portion on the connecting pipe and installing an elbow at the lower end of the connecting pipe at the lowest end, thereby preventing concrete from falling freely in the longitudinal connecting pipe and causing concrete segregation.
[0013] 2. The utility model provides a concrete discharging system for a wellhead mixing station. The mixer is used to mix the concrete material. The mixed concrete enters the collecting hopper of the discharge pipe unit through the chute, passes through the connecting pipe and the elbow, and is discharged from the hose, thereby pouring the pouring bin surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.
[0015] Figure 1 This is a structural diagram of a concrete discharging system of a wellhead mixing station of the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the chute and the rack of the utility model;
[0017] Figure 3 This is a structural diagram of a discharge pipe unit of the utility model;
[0018] Figure 4 This is a structural diagram of the connecting pipe of the utility model;
[0019] Figure 5 This is a structural diagram of a discharge pipe unit of the utility model in use;
[0020] Figure 6 This is a structural diagram of the connecting seat of the utility model.
[0021] Reference numerals:
[0022] Mixer 10, discharge port 11, bracket 12;
[0023] Chute 20, rack 30,
[0024] Discharge pipe unit 40, collecting hopper 41, connecting pipe 42, bending part 421, elbow 43, hose 44;
[0025] Connecting seat 50, anchor rod 51, half ring 52, nut sleeve 53, positioning nut 54;
[0026] Vertical shaft 100, casting warehouse surface 101. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be understood as limiting the present invention.
[0028] Example 1:
[0029] See Figure 3 、 4 A discharge pipe unit 40 includes a plurality of butt-jointed connecting pipes 42, a collecting hopper 41, an elbow 43, and a hose 44. The collecting hopper 41 is mounted on the upper end of the uppermost connecting pipe 42, the elbow 43 is mounted on the lower end of the lowermost connecting pipe 42, and the hose 44 is butted against the elbow 43. At least one of the connecting pipes 42 is provided with a bend 421. The bend 421 and the elbow 43 at the lower end of the lowermost connecting pipe 42 increase the resistance to concrete falling and slow its falling speed, thereby preventing concrete segregation caused by free fall within the longitudinal connecting pipe 42.
[0030] In this embodiment, see Figure 4 The bent portion 421 is formed by welding one or two displacement joints. Of course, in addition to the above structure, the bent portion 421 can also be formed by welding two or four 90° elbows.
[0031] Furthermore, in order to facilitate the connection between the upper and lower connecting pipes 42, the upper and lower connecting pipes 42 are butted together by flanges, that is, the ends of adjacent connecting pipes 42 are welded to the flanges, and the adjacent flanges are connected by bolts.
[0032] See also Figure 3 The collecting hopper 41 is funnel-shaped, and a flange is also welded to the lower end of the collecting hopper 41. The collecting hopper 41 is also connected to the upper end of the connecting pipe 42 by bolts through the flange.
[0033] Furthermore, in order to facilitate the swing angle of the hose 44 during operation, the elbow 43 adopts a 90° return elbow. Wherein, the 90° return elbow is a prior art and can be purchased on the market.
[0034] The hose 44 is sleeved on the lower end of the elbow 43 and can be fixed by tying with wire.
[0035] Example 2:
[0036] See also Figure 1-6 A concrete discharging system for a wellhead mixing station includes a mixer 10, a chute 20, and a discharging pipe unit 40. The mixer 10 is elevated above the ground, and the chute 20 is tilted. The mixer 10 has a discharging port 11 located at the upper end of the chute 20, and the lower end of the chute 20 is located above a collecting hopper 41. Multiple connecting pipes 42 are longitudinally mounted on the inner wall of a vertical shaft 100 via connecting bases 50. The mixer 10 is used to mix concrete. The mixed concrete passes through the chute 20 and enters the collecting hopper 41 of the discharging pipe unit 40. After passing through the connecting pipe 42 and the elbow 43, it is discharged from the hose 44, thereby pouring concrete onto the pouring bin surface 101.
[0037] For details, see Figure 1 、 2 The mixer 10 is mounted on a bracket 12, and the chute 20 is mounted on a bent frame 30. The bracket 12 supports the mixer 10 and provides a high mounting height for the mixer 10. The bracket 12 can be fabricated as a metal frame as needed. The bent frame 30 can be a welded metal frame or, to reduce costs, can be constructed from scaffolding steel pipes. The chute 20 is mounted on top of the bent frame 30.
[0038] See also Figure 6 The connecting seat 50 includes an anchor rod 51 and a half ring 52. The two ends of the two half rings 52 are connected by bolts. A nut sleeve 53 is provided on the outer wall of one of the half rings 52. The anchor rod 51 is screwed with the nut sleeve 53. A positioning nut 54 is also screwed on the anchor rod 51. When in use, refer to Figure 4 One end of the anchor rod 51 is used to be installed in the rock formation, and the other end is provided with an external thread to be screwed with the nut sleeve 53. The two half rings 52 are connected by bolts at both ends to hold the connecting pipe 42. The positioning nut 54 is used to fix the nut sleeve 53 to prevent the nut sleeve 53 from shaking.
[0039] The working principle or action process of the utility model is as follows:
[0040] See also Figure 1 、 5The concrete mixed by the mixer 10 is discharged from the mixer's discharge port 11 into the upper end of the chute 20. The lower end of the chute 20 is located above the collecting hopper 41. Multiple connecting pipes 42 are longitudinally mounted on the inner wall of the shaft 100 via connectors 50. The mixed concrete passes through the chute 20 and enters the collecting hopper 41 of the discharge pipe unit 40. After passing through the connecting pipes 42 and elbows 43, it is discharged from the hose 44, thereby pouring concrete onto the casting silo 101. The bends 421 provided on the connecting pipes 42 and the elbow 43 installed at the lower end of the lowest connecting pipe 42 increase the resistance to the concrete's fall and slow its speed, thereby preventing concrete segregation caused by free fall within the longitudinal connecting pipes 42.
Claims
1. A discharge pipe unit (40), comprising a plurality of butt-jointed connecting pipes (42), characterized in that: It also includes a collecting hopper (41), an elbow (43) and a hose (44); the collecting hopper (41) is installed at the upper end of the connecting pipe (42) at the upper end, the elbow (43) is installed at the lower end of the connecting pipe (42) at the lower end, and the hose (44) is connected to the elbow (43); at least one of the connecting pipes (42) is provided with a curved portion (421).
2. A discharge pipe unit (40) according to claim 1, characterized in that: The connecting pipes (42) are butt-jointed via flanges.
3. The discharge pipe unit (40) according to claim 1, characterized in that: The elbow (43) is a 90° return elbow.
4. A concrete discharging system for a wellhead mixing station, comprising a mixer (10), characterized in that: It also includes a chute (20) and a discharge pipe unit (40) according to any one of claims 1 to 3, wherein the mixer (10) is above the ground, the chute (20) is tilted, the discharge port (11) of the mixer (10) is located at the upper end of the chute (20), and the lower end of the chute (20) is located above the collecting hopper (41), and a plurality of the connecting pipes (42) are longitudinally installed on the inner wall of the shaft (100) through the connecting seat (50).
5. The concrete discharging system of a wellhead mixing station according to claim 4, characterized in that: The mixer (10) is mounted on a bracket (12), and the chute (20) is mounted on a rack (30).
6. The concrete discharging system of a wellhead mixing station according to claim 4, characterized in that: The connecting seat (50) includes an anchor rod (51) and a half ring (52). The two ends of the two half rings (52) are connected by bolts respectively. A nut sleeve (53) is provided on the outer wall of one of the half rings (52). The anchor rod (51) and the nut sleeve (53) are screwed together by threaded engagement. A positioning nut (54) is also screwed onto the anchor rod (51).