Semi-automatic decomposition line for shampoo bottles and detergent bottles
Through the motor-driven eccentric wheel and elliptical wheel system, combined with hydraulic cylinders and limiting plates, the problem of the semi-automatic decomposition line of plastic bottles cannot be screened in the prior art, efficient material separation and the improvement of the purity of recycling materials, and environmentally friendly recycling and utilization are promoted.
Patent Information
- Application Number
- CN202422661398.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The semi-automatic decomposition lines of existing plastic bottles cannot effectively screen fragments of different materials, resulting in a decrease in the purity of recycled materials, increasing the difficulty and cost of manual classification, and affecting production efficiency and resource utilization.
The eccentric wheel and elliptical wheel system driven by a motor is adopted, combined with hydraulic cylinders and limiting plates, to achieve accurate separation and screening of plastic bottles, and collect bottle caps and residues through linkage rods and filter plates to improve material purity and recycling efficiency.
It realizes the precise separation of plastic bottles of different materials, improves the purity and production efficiency of recycled materials, reduces manual classification workload, reduces resource waste, and promotes environmentally friendly recycling.
Smart Images

Figure CN223266058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic bottles, in particular to a semi-automatic decomposition line for shampoo bottles and detergent bottles. Background Art
[0002] This semi-automatic disassembly line is designed for shampoo and dishwashing liquid bottles. Using a combination of mechanical cutting and manual intervention, the bottles are first cut to separate the different material components. This improves recycling efficiency, allows for more accurate sorting, reduces labor intensity, and is environmentally friendly and energy-efficient. It is suitable for recycling companies and facilitates the recycling of waste plastics.
[0003] Some existing semi-automatic plastic bottle disassembly lines fail to screen the shredded bottles, leading to serious consequences. The resulting mixture of fragments of different materials reduces the purity of the recycled material, impacting subsequent processing and utilization. This increases the difficulty and cost of manual sorting, reduces production efficiency, and wastes resources, hindering the development of environmentally friendly recycling. Therefore, a semi-automatic disassembly line for shampoo and dishwashing liquid bottles has been proposed to address these issues. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a semi-automatic disassembly line for shampoo bottles and detergent bottles, aiming to improve the problem in the prior art that the shredded bottles cannot be screened.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The top of the two support frames is fixedly connected to the hydraulic cylinder, the driving end of the hydraulic cylinder is fixedly connected to the guillotine, and the bottom end of the other support frame is fixedly connected to the adjusting assembly for controlling subsequent workpieces. The adjacent ends of the two support frames are rotatably connected to the limiting assembly for limiting the position of plastic bottles. The top left side of the two support frames is fixedly connected to the motor second, the driving end of the motor second is fixedly connected to the eccentric wheel, the external rotation of the eccentric wheel is connected to the linkage rod, the right side of the linkage rod is rotatably connected to the filter plate, the top of the two support frames is fixedly connected to the storage box, and the front and rear ends of the storage box are fixedly connected to the sliding assembly for limiting the position of the filter plate;
[0007] As a further description of the above technical solution:
[0008] The adjustment assembly includes a motor 1, the bottom of the motor 1 is fixedly connected to the top of one of the top plates, and the driving end of the motor 1 is fixedly connected to an elliptical wheel;
[0009] As a further description of the above technical solution:
[0010] The limiting assembly includes two limiting plates, the left sides of the two limiting plates are rotatably connected to the proximal ends of the support frame, and the distal ends of the two limiting plates are fixedly connected to dampers, and the outer sleeves of the dampers are provided with springs;
[0011] As a further description of the above technical solution:
[0012] The sliding assembly includes two limit blocks, the ends of the limit blocks being fixedly connected to the front and rear ends of the storage box respectively, the front and rear ends of the filter plate are both provided with a slide groove, and the outer portion of the limit block is slidably connected to the inner portion of the slide groove;
[0013] As a further description of the above technical solution:
[0014] A collection box is fixedly connected to the right side of the top of the bottom plate, and a connection slot is opened on the left side of the storage box;
[0015] As a further description of the above technical solution:
[0016] Two ends away from the damper are fixedly connected to the front and rear sides of the inner part of the support frame respectively, and the front and rear ends of the right side of the support frame are fixedly connected to the transmission plate;
[0017] As a further description of the above technical solution:
[0018] One end of the spring is fixedly connected to one end of the limit plate, and the other end of the spring is fixedly connected to one side of the support frame;
[0019] As a further description of the above technical solution:
[0020] The front end of the storage box is rotatably connected to an opening and closing door, and the outer portion of the linkage rod is slidably connected to the inner portion of the connecting groove.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the eccentric wheel is driven to rotate by starting the second motor, and the linkage rod can be pulled to move back and forth while the eccentric wheel rotates, thereby achieving accurate separation of different materials, improving the purity of recycled materials, facilitating subsequent processing and utilization, improving resource recovery efficiency and reducing costs, reducing the workload of manual classification, increasing production speed, contributing to environmental protection, and realizing sustainable utilization of resources.
[0023] 2. In the utility model, the elliptical wheel is driven to rotate by starting the motor. When the elliptical wheel rotates, it can push the limit plates on both sides, so that after the cutting is completed, it can ensure that the plastic bottles will not deviate from the conveyor belt during movement, and at the same time, the plastic bottles can maintain a straight moving trajectory during movement, and will not fall out of the working area. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional schematic diagram of a semi-automatic disassembly line for shampoo bottles and detergent bottles proposed in the present invention;
[0025] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0026] Figure 3 This is a schematic diagram of the structure of a collection box for a semi-automatic disassembly line for shampoo bottles and detergent bottles proposed in the present invention;
[0027] Figure 4 The utility model provides a schematic structural diagram of the linkage rods of the semi-automatic disassembly line for shampoo bottles and detergent bottles.
[0028] Legend:
[0029] 1. Bottom plate; 2. Support frame; 3. Conveyor belt; 4. Top plate; 5. Hydraulic cylinder; 6. Guillotine; 7. Motor 1; 8. Elliptical wheel; 9. Limit plate; 10. Damper; 11. Spring; 12. Motor 2; 13. Eccentric wheel; 14. Linkage rod; 15. Filter plate; 16. Storage box; 17. Connecting groove; 18. Opening and closing door; 19. Slide; 20. Limit block; 21. Collection box; 22. Conveyor plate. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figures 1 to 3The utility model provides an embodiment of a semi-automatic disassembly line for shampoo bottles and detergent bottles, comprising a bottom plate 1, which is the basic supporting structure of the entire semi-automatic disassembly line for shampoo bottles and detergent bottles. The front and rear ends of the top left side of the bottom plate 1 are fixedly connected to support frames 2, and subsequent workpieces can be fixed by the support frames 2. The interior of the support frames 2 is fixedly connected to a conveyor belt 3, and the support frames 2 can provide a fulcrum for the operation of the conveyor belt 3. The tops of the two support frames 2 are fixedly connected to two top plates 4, and the interior of one of the top plates 4 is fixedly connected to a hydraulic cylinder 5. The support frames 2 can fix the top plate 4, and the top plate 4 can also move the hydraulic cylinder 5 is fixed so that the hydraulic cylinder 5 has a useful and stable fulcrum. The driving end of the hydraulic cylinder 5 is fixedly connected with a guillotine 6. The guillotine 6 can be moved downward by the hydraulic cylinder 5 to cut the plastic bottle. The inner bottom end of the other top plate 4 is fixedly connected with an adjustment component for controlling the subsequent workpiece. The adjustment component includes a motor 7. The bottom of the motor 7 is fixedly connected to the top of one of the top plates 4. The motor 7 can be fixed by the other top plate 4. The driving end of the motor 7 is fixedly connected with an elliptical wheel 8. At the same time, the motor 7 can drive the elliptical wheel 8 to rotate, and the elliptical wheel 8 can contact with the subsequent workpiece while rotating.
[0032] The adjacent ends of the two support frames 2 are rotatably connected to a limiting assembly for limiting the position of the plastic bottle. The limiting assembly includes two limiting plates 9, and the left sides of the two limiting plates 9 are rotatably connected to the adjacent ends of the support frame 2. The limiting plate 9 can be positioned by the support frame 2, and at the same time, the limiting plate 9 can be offset at a certain angle. The distal ends of the two limiting plates 9 are fixedly connected to a damper 10, and the limiting plate 9 can be retracted and retracted through the damper 10. The distal ends of the two dampers 10 are respectively fixedly connected to the front and rear sides of the interior of the support frame 2, and the damper 10 can be supported by the support frame 2 as a fulcrum. The outer sleeve of the damper 10 is provided with a spring 11, one end of the spring 11 is fixedly connected to one end of the limiting plate 9, and the other end of the spring 11 is fixedly connected to one side of the support frame 2. When one side of the two limiting plates 9 is pushed, the limiting plate 9 can be retracted and retracted through the damper 10 and the spring 11, thereby achieving the effect of expanding the conveying;
[0033] residue Figure 3 and Figure 4, the top left side of the bottom plate 1 is fixedly connected to a motor 2 12. The driving end of the motor 2 12 is fixedly connected to an eccentric wheel 13. The motor 2 12 can be fixed by the bottom plate 1. At the same time, the motor 2 12 can drive the eccentric wheel 13 during rotation. The external rotation of the eccentric wheel 13 is connected to a linkage rod 14. When the eccentric wheel 13 rotates, it can drive the linkage rod 14 to move back and forth. The right side of the linkage rod 14 is connected to a filter plate 15. When the linkage rod 14 moves back and forth, it can drive the filter plate 15 to move back and forth, so that the filter plate 15 can filter out The bottle caps and some residues on the top are fixedly connected to a storage box 16 on the top of the bottom plate 1. The storage box 16 can collect the bottle caps and residues. A connecting groove 17 is provided on the left side of the storage box 16. The outer portion of the linkage rod 14 is slidably connected to the inner portion of the connecting groove 17. The linkage rod 14 can slide inside the connecting groove 17 so that the linkage rod 14 is restricted by the space of the connecting groove 17. At the same time, a large moving space can be provided for the linkage rod 14. The front end of the storage box 16 is rotatably connected to an opening and closing door 18. The residue inside the storage box 16 can be cleaned by opening and closing the door 18.
[0034] The front and rear ends of the interior of the storage box 16 are fixedly connected to the sliding assembly for limiting the filter plate 15. The sliding assembly includes two limit blocks 20, and the far ends of the limit blocks 20 are respectively fixedly connected to the front and rear ends of the interior of the storage box 16. The limit blocks 20 can be fixed by the storage box 16. The front and rear ends of the filter plate 15 are both provided with slide grooves 19, and the outside of the limit blocks 20 is slidably connected to the inside of the slide grooves 19. At the same time, the slide grooves 19 opened by the filter plate 15 can slide on the outside of the limit blocks 20, thereby limiting the filter plate 15 to prevent the filter plate 15 from falling during movement. The top right side of the bottom plate 1 is fixedly connected to the collection box 21, and the right front and rear ends of the support frame 2 are fixedly connected to the transmission plate 22. The plastic bottles after cutting can be transmitted into the storage box 16 through the transmission plate 22, and at the same time, they are screened at the top of the storage box 16 and shaken and transmitted to the collection box 21 through the filter plate 15.
[0035] Working principle: When it is necessary to cut the plastic bottles, first start the hydraulic cylinder 5 to push the guillotine 6 downward. When the guillotine 6 is pressed down, it can cut the plastic bottles on the top of the conveyor belt 3 into pieces. When the cut plastic bottles can be transmitted through the conveyor belt 3, the elliptical wheel 8 is driven to rotate by starting the motor 7. When the elliptical wheel 8 rotates, it can push the limit plates 9 on both sides to expand. When the limit plates 9 expand, they can squeeze the dampers 10 and springs 11 to retract. The two limit plates 9 can be positioned by the elliptical wheel 8. At the same time, when a large bottle pushes the limit plate 9, the dampers 10 and springs 11 on both sides can be pushed to adjust the size. At the same time, the dampers 10 and springs 11 are used for resetting. The two limit plates 9 can limit the transmission position of the plastic bottles.
[0036] When it is necessary to screen and collect the plastic bottles, the bottles are transferred to the transmission plate 22 through the transmission plate 22, and then slide to the top of the filter plate 15 through the transmission plate 22. At this time, the eccentric wheel 13 is driven to rotate by starting the motor 2 12. While the eccentric wheel 13 rotates, the linkage rod 14 can be pulled to move back and forth. When the linkage rod 14 moves back and forth, the bottle caps and debris on the top of the filter plate 15 can be screened and processed, and then they can be collected into the inside of the storage box 16. The filter plate 15 can move back and forth, so that the plastic bottles on the top of the filter plate 15 are transferred to the inside of the collection box 21 for collection. Secondly, the inside of the storage box 16 can be opened by the opening and closing door 18 to take out the debris and bottle caps to avoid waste.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A semi-automatic disassembly line for shampoo bottles and detergent bottles, comprising a bottom plate (1), characterized in that: The front and rear ends of the left and top sides of the bottom plate (1) are fixedly connected to a support frame (2), the interior of the support frame (2) is fixedly connected to a conveyor belt (3), the tops of the two support frames (2) are fixedly connected to two top plates (4), the interior of one of the top plates (4) is fixedly connected to a hydraulic cylinder (5), the driving end of the hydraulic cylinder (5) is fixedly connected to a guillotine (6), the bottom end of the interior of the other top plate (4) is fixedly connected to an adjustment component for controlling subsequent workpieces, and the adjacent ends of the two support frames (2) are both rotated. A limiting component for limiting the position of the plastic bottles is rotatably connected to the bottom plate (1), a second motor (12) is fixedly connected to the left side of the top of the bottom plate (1), a driving end of the second motor (12) is fixedly connected to an eccentric wheel (13), an external rotation of the eccentric wheel (13) is connected to a linkage rod (14), a right side of the linkage rod (14) is connected to a filter plate (15), a top of the bottom plate (1) is fixedly connected to a storage box (16), and the front and rear ends of the interior of the storage box (16) are fixedly connected to sliding components for limiting the position of the filter plate (15).
2. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 1, characterized in that: The adjustment assembly comprises a motor 1 (7), the bottom of the motor 1 (7) is fixedly connected to the top of one of the top plates (4), and the driving end of the motor 1 (7) is fixedly connected to an elliptical wheel (8).
3. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 1, characterized in that: The limiting assembly comprises two limiting plates (9), the left sides of the two limiting plates (9) are rotatably connected to the proximal ends of the support frame (2), and the distal ends of the two limiting plates (9) are fixedly connected to a damper (10), and the outer sleeve of the damper (10) is provided with a spring (11).
4. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 1, characterized in that: The sliding assembly comprises two limit blocks (20), the ends of the limit blocks (20) being fixedly connected to the front and rear ends of the interior of the storage box (16), the front and rear ends of the filter plate (15) are both provided with a slide groove (19), and the outside of the limit block (20) is slidably connected to the inside of the slide groove (19).
5. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 4, characterized in that: A collection box (21) is fixedly connected to the right side of the top of the bottom plate (1), and a connection slot (17) is provided on the left side of the storage box (16).
6. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 3, characterized in that: Two ends that are far from the damper (10) are fixedly connected to the front and rear sides of the interior of the support frame (2), respectively. The front and rear ends of the right side of the support frame (2) are fixedly connected to a transmission plate (22).
7. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 3, characterized in that: One end of the spring (11) is fixedly connected to one end of the limiting plate (9), and the other end of the spring (11) is fixedly connected to one side of the support frame (2).
8. The semi-automatic disassembly line for shampoo bottles and detergent bottles according to claim 5, characterized in that: The front end of the storage box (16) is rotatably connected to an opening and closing door (18), and the outside of the linkage rod (14) is slidably connected to the inside of the connection groove (17).