Full-automatic tape winding machine for fishing rod
By designing a fully automatic belt wrapper for fishing rods, using components such as rotating head and support mechanism to realize automatic belt wrapping of carbon fiber fishing rods, the problem of low belt wrapping efficiency in the existing technology is solved, and efficient automatic belt wrapping and assembly line processing is achieved.
Patent Information
- Application Number
- CN202423217108.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-12-25
AI Technical Summary
The belt wrapping operation of existing carbon fiber fishing rods is mostly semi-automated, requiring manual participation, which is inefficient and is not conducive to automated flow operations.
A fully automatic belt wrapping machine for fishing rods is designed, including a rotating head, support mechanism, belt supply and breaking system, mold transfer mechanism and glue dispensing mechanism. The belt wrapping process is realized through an automated assembly line, and the belt wrapping mechanism is used to fix the belt belt, and the rotating head drives the mold to rotate, and the belt breaking mechanism automatically cuts the wound belt.
The automation of the carbon fiber fishing rod belt wrapping is realized, the efficiency of the belt wrapping is improved, and the automatic processing of the fishing rod can be connected with the assembly line, simplifying the operation process.
Smart Images

Figure CN223266268U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of fishing gear processing equipment, and particularly relates to a full-automatic fishing rod wrapping machine. Background Art
[0002] Carbon fiber fishing rods, also known as carbon fishing rods, are a type of fishing rod. Compared to ordinary fiberglass and traditional fishing rods, they offer superior toughness and light weight. These rods are made from high-tech carbon fiber composite prepreg fabric. Currently, most carbon fiber fishing rods are made from a non-woven carbon fiber unidirectional fabric tube, impregnated with resin, and cured. During the production process, the carbon fiber fabric is rolled onto a mold. After rolling, a layer of transparent polypropylene plastic tape is wrapped around the mold surface as a restraining band. The tension of the tape secures the carbon fabric to the mold, preventing cracking during the curing process in the curing oven. Currently, the tape wrapping process is mostly semi-automated, requiring manual work to wrap the band around the starting end of the mold. The mold is then mounted in a rotating head on the tape wrapping machine. The rotating head then rotates the mold, wrapping the band around the mold. After wrapping to the end of the mold, the band is manually cut and tape is applied to prevent it from separating from the mold. This tape wrapping method requires manual work, resulting in low efficiency and inconvenience for automated assembly line operations. Utility Model Content
[0003] The purpose of the utility model is to provide a fully automatic fishing rod wrapping machine, which can automatically wrap the fish rod with high efficiency and can realize the streamlined operation of the wrapping operation.
[0004] In order to achieve the above objectives, the technical solutions adopted in this application are:
[0005] The fully automatic tape wrapping machine for fishing rods includes a rotating head that clamps one end of the mold to rotate the mold, a supporting mechanism that supports the mold, a tape supply and breaking system that moves along the length direction of the mold, and a mold pushing mechanism that pushes the mold toward the rotating head. The tape supply and breaking system is arranged on a mobile platform, and the mobile platform moves along a first slide rail. The tape supply and breaking system includes a tape roll mounting disk, a starting mechanism and a tape breaking mechanism. The binding tape on the tape roll mounting disk is located above the starting mechanism after being turned by the steering tensioning wheel. A pulling mechanism is provided at the rotating head end and on the side opposite to the tape supply system. The pulling mechanism clamps the binding tape on the starting mechanism and fixes the binding tape to the starting end of the glue-coated mold. After winding is completed, the tape breaking mechanism cuts off the binding tape.
[0006] The fully automatic fishing rod wrapping machine also includes a dispensing mechanism located above the supporting mechanism. The dispensing mechanism includes a dispensing device and a dispensing device up and down displacement mechanism. The dispensing device up and down displacement mechanism drives the dispensing device to move up and down.
[0007] The tape-breaking mechanism comprises a hot-melt knife and a tape-breaking cylinder for controlling the movement of the hot-melt knife.
[0008] The supporting mechanism includes a first long roller and a second long roller, and both ends of the supporting shafts of the first long roller and the second long roller are respectively fixed to the supporting frames, and the supporting frames at both ends are respectively connected to the lifting mechanism; the lifting mechanism is connected to the movable plate, and a movable slider is provided on the movable plate, and the movable slider moves along the second slide rail set on the frame.
[0009] More preferably, the second long roller located on the pulling mechanism side is shorter than the first long roller located on the tape supply system side, and the pulling mechanism is arranged on the short side of the second long roller.
[0010] More preferably, a first support assembly and / or a second support assembly is provided below the first long roller and the second long roller, the first support assembly includes a first support wheel group provided on the first wheel group mounting plate and a first cylinder driving the first wheel group mounting plate to move up and down, the first cylinder is connected to the movable platform, the second support assembly includes a second support wheel group provided on the second wheel group mounting plate and a second cylinder driving the second wheel group mounting plate to move up and down, and the second cylinder mounting plate moves along the second slide rail.
[0011] The pulling mechanism includes an upper splint, a lower splint and a splint cylinder. The upper splint and the lower splint are connected to the upper rotating shaft and the lower rotating shaft respectively. The splint cylinder drives the upper rotating shaft and the lower rotating shaft to rotate so that the upper splint and the lower splint are closed or opened. The splint cylinder is connected to the lifting cylinder.
[0012] The movable platform is provided with a belt-pulling mechanism, which comprises a shifting block and a shifting block cylinder for driving the shifting block to move forward and backward.
[0013] The mold pushing mechanism includes a pressing plate, a pressing plate mounting plate and a cylinder A for driving the pressing plate mounting plate to move up and down. The cylinder A is connected to a slider A, and the slider A moves along the first slide rail.
[0014] The fully automatic fishing rod wrapping machine also includes a roller cleaning mechanism, which includes a wiping head. The wiping head is installed on a wiping head mounting plate. The wiping head mounting plate is connected to a cylinder B that drives the wiping head mounting plate to move forward and backward. Cylinder B is connected to cylinder C, and cylinder C is connected to a moving platform.
[0015] The beneficial effects of the present invention are: the restraint belt is fixed to the starting end of the glue-coated mold through a pulling mechanism, the rotating head drives the mold to rotate, and the movable platform moves along the first slide rail while the restraint belt is wound around the mold. After the winding is completed, the hot melt knife descends to melt the restraint belt and make the end restraint belt bonded. The belt wrapping is simple and efficient, and can be connected to the assembly line for automatic processing of fishing rods. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 Schematic diagram of the overall structure of the fully automatic fishing rod wrapping machine;
[0018] Figure 2 Schematic diagram of the structure of the fully automatic fishing rod wrapping machine (the frame is omitted);
[0019] Figure 3 and Figure 4 Structural diagram of the mobile platform;
[0020] Figure 5 Schematic diagram of the structure of the rotating head end support mechanism;
[0021] Figure 6 Schematic diagram of the structure away from the rotating head end support mechanism;
[0022] In the picture:
[0023] 1 rotating head, 2 supporting mechanism, 21 first long roller, 22 second long roller, 23 supporting shaft, 24 supporting frame, 25 lifting mechanism, 26 moving plate, 27 moving slider, 28 first supporting assembly, 281 first supporting wheel group, 282 first wheel group mounting plate, 283 first cylinder, 29 second supporting assembly, 291 second supporting wheel group, 292 second wheel group mounting plate, 293 second cylinder, 3 tape supply and breaking system, 31 tape roll mounting disk, 32 steering tensioning wheel, 33 starting mechanism, 34 tape breaking mechanism, 341 hot melt knife, 342 tape breaking cylinder, 4 Moving platform, 5 Vertical plate, 6 Pulling mechanism, 61 Upper splint, 62 Upper rotating shaft, 63 Lower splint, 64 Lower rotating shaft, 65 Splint cylinder, 66 Lifting cylinder; 7 Dispensing mechanism, 71 Dispenser, 72 Up and down shifting mechanism, 8 Mold pushing mechanism, 81 Pressing plate, 82 Pressing plate mounting plate, 83 Cylinder A, 84 Slider A, 9 Belt shifting mechanism, 91 Shifting block, 92 Shifting block connecting rod, 93 Shifting block cylinder, 10 Roller cleaning mechanism, 101 Wiping head, 102 Wiping head mounting plate, 103 Cylinder B, 104 Cylinder C, 11 First slide rail, 12 Second slide rail. DETAILED DESCRIPTION
[0024] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0025] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0026] like Figure 1 and Figure 2 As shown, the fully automatic fishing rod wrapping machine of the present invention includes a rotating head 1 for clamping one end of the mold to rotate the mold, a supporting mechanism 2 for supporting the mold, a tape supply and breaking system 3 moving along the length direction of the mold, and a mold pushing mechanism 8 for pushing the mold to move toward the rotating head 1. The tape supply and breaking system 3 is arranged on a mobile platform 4, and a vertical plate 5 is provided on the mobile platform 4. The mobile platform 4 moves along a first slide rail 11. The tape supply and breaking system 3 includes a tape roll mounting disk 31, a starting mechanism 33 and a tape breaking mechanism 34. The binding tape on the tape roll mounting disk 31 is located above the starting mechanism 33 after being deflected by the steering tensioning wheel 32. A pulling mechanism 6 is provided at the end of the rotating head 1 and on the side opposite to the tape supply system. The pulling mechanism 6 clamps the binding tape on the starting mechanism 33 and fixes the binding tape to the starting end of the glue-coated mold. After winding is completed, the tape breaking mechanism 34 cuts the binding tape.
[0027] The fully automatic fishing rod wrapping machine also includes a glue dispensing mechanism 7 located above the support mechanism 2. This mechanism 7 includes a glue dispenser 71 and a vertical displacement mechanism 72 for dispensing the dispenser 71. The vertical displacement mechanism 72 can utilize a screw module or a pneumatic cylinder. The glue dispenser 71 applies glue to the beginning of the mold wrapping tape, securing the binding tape to the glue-applying mold without manual fixation.
[0028] The tape-breaking mechanism 34 includes a hot melt knife 341 and a tape-breaking cylinder 342 that controls the movement of the hot melt knife 341. After winding is completed, the hot melt knife 341 is driven downward by the tape-breaking cylinder 342, causing the plastic strap to melt and break due to the heat. The strap will then adhere to the mold and remain in place, automatically breaking the strap and securing the end, eliminating the need to secure the end with tape.
[0029] The support mechanism 2 includes a first long roller 21 and a second long roller 22. The ends of the support shafts 23 of the first long roller 21 and the second long roller 22 are respectively fixed to the support frames 24, and the support frames 24 at both ends are respectively connected to the lifting mechanism 25; the lifting mechanism 25 is connected to the movable plate 26, and the movable plate 26 is provided with a movable slider 27. The movable slider 27 moves along the second slide rail 12 set on the frame. The lifting mechanism 25 can adopt a screw module or a cylinder. The lifting mechanism 25 adjusts the height of the first long roller 21 and the second long roller 22 to ensure that the center of the mold is consistent with the center of the rotating head 1. The movable slider 27 moves along the second slide rail 12 to adjust the distance between the first long roller 21 and the second long roller 22 relative to the rotating head 1 to meet the requirements of molds of different lengths.
[0030] The second long roller 22 located on the side of the pulling mechanism 6 is shorter than the first long roller 21 located on the side of the tape supply system. The pulling mechanism 6 is arranged on the side where the second long roller 22 is shorter.
[0031] A first support assembly 28 and / or a second support assembly 29 are provided below the first long roller 21 and the second long roller 22. The first support assembly 28 includes a first support wheel set 281 provided on a first wheel set mounting plate 282 and a first cylinder 283 that drives the first wheel set mounting plate 282 to move up and down. The first cylinder 283 is connected to the moving platform. The second support assembly 29 includes a second support wheel set 291 provided on a second wheel set mounting plate 292 and a second cylinder 293 that drives the second wheel set mounting plate 292 to move up and down. The mounting plate of the second cylinder 293 moves along the second slide rail 12. The first support assembly 28 and the second support assembly 29 can support the middle sections of the first long roller 21 and the second long roller 22, so that the first long roller 21 and the second long roller 22 are supported stably.
[0032] The pulling mechanism 6 includes an upper clamping plate 61, a lower clamping plate 63, and a clamping cylinder 65. The upper clamping plate 61 and the lower clamping plate 63 are connected to the upper rotating shaft 62 and the lower rotating shaft 64, respectively. The clamping cylinder 65 drives the upper rotating shaft 62 and the lower rotating shaft 64 to rotate, thereby closing or opening the upper clamping plate 61 and the lower clamping plate 63. The clamping cylinder 65 is connected to the lifting cylinder 66. The movable platform 4 is provided with a belt-pulling mechanism 9. The belt-pulling mechanism 9 includes a shifting block 91 connected to a shifting block connecting rod 92, which is connected to a shifting block cylinder 93. During the closing process of the upper clamping plate 61 and the lower clamping plate 63, the belt-pulling mechanism 9 clamps the belt on the starting mechanism 33. The lifting cylinder 66 drives the clamping cylinder 65 to move upward and pull the belt toward the mold. Driven by the shifting block cylinder 93, the shifting block 91 presses the belt against the mold to fit the glue-coated mold, thereby improving the bonding effect between the belt and the mold.
[0033] The mold pushing mechanism 8 includes a pressing plate 81, a pressing plate mounting plate 82, and a cylinder A83 that drives the pressing plate mounting plate 82 up and down. The cylinder A83 is connected to a slider A84, which moves along the first slide rail 11. The pressing plate 81 moves downward to press the mold on the support mechanism 2. The slider A84 moves along the first slide rail 11, causing the pressing plate 81 to push the mold on the support mechanism 2 toward the rotating head 1, thereby inserting the mold into the rotating head 1.
[0034] The fully automatic fishing rod wrapping machine also includes a roller cleaning mechanism 10, which includes a wiping head 101. The wiping head 101 is mounted on a wiping head mounting plate 102. The wiping head mounting plate 102 is connected to a cylinder B103 that drives the wiping head mounting plate 102 to shift forward and backward. The cylinder B103 is connected to a cylinder C104 that controls the lifting and lowering of the cylinder B103. The cylinder C104 is connected to the movable platform 4. The roller cleaning mechanism 10 can wipe the first long roller 21 and the second long roller 22 to keep them clean.
[0035] When the fully automatic fishing rod wrapping machine of the present application is used for assembly line operation, a truss manipulator can be used to transport the mold on the assembly line. The truss manipulator grabs the mold transported from the previous assembly line and places it on the first long roller 21 and the second long roller 22 of the support mechanism 2. The cylinder A83 of the mold pushing mechanism 8 drives the pressure plate 81 to move down and press the mold, and the slider A84 moves along the first slide rail 11 to push the mold into the rotating head 1; the tape supply and tape breaking system 3 moves to the starting end of the rotating head 1. During this process, the gluing mechanism 7 applies glue to the starting end of the mold winding. The upper clamping plate 61 and the lower clamping plate 63 of the pulling mechanism 6 clamp the binding belt to fix the binding belt to the starting end of the glued mold. The rotating head 1 drives the mold to rotate, and the tape supply and tape breaking system 3 moves away from the rotating head 1. The binding belt is wrapped around the mold. After the winding is completed, the tape breaking mechanism 34 melts the binding belt, and the truss manipulator moves the mold that has been wrapped on the support mechanism 2 to the next assembly line, and at the same time moves in a new mold to be wrapped to start the next round of wrapping operation.
[0036] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. Automatic fishing rod wrapping machine, characterized by: The invention comprises a rotating head for clamping one end of the mold to rotate the mold, a supporting mechanism for supporting the mold, a tape supply and breaking system moving along the length direction of the mold, and a mold pushing mechanism pushing the mold toward the rotating head. The tape supply and breaking system is arranged on a movable platform, and the movable platform moves along a first slide rail. The tape supply and breaking system comprises a tape roll mounting disk, a starting mechanism and a tape breaking mechanism. The restraining belt on the tape roll mounting disk is located above the starting mechanism after being turned by the steering tensioning wheel. A pulling mechanism is provided at the rotating head end and on the side opposite to the tape supply system. The pulling mechanism clamps the restraining belt on the starting mechanism and fixes the restraining belt to the starting end of the glue-coated mold. After the winding is completed, the tape breaking mechanism cuts the restraining belt.
2. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The fully automatic fishing rod wrapping machine also includes a dispensing mechanism located above the supporting mechanism. The dispensing mechanism includes a dispensing device and a dispensing device up and down displacement mechanism. The dispensing device up and down displacement mechanism drives the dispensing device to move up and down.
3. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The tape-breaking mechanism comprises a hot-melt knife and a tape-breaking cylinder for controlling the movement of the hot-melt knife.
4. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The supporting mechanism includes a first long roller and a second long roller, and both ends of the supporting shafts of the first long roller and the second long roller are respectively fixed to the supporting frames, and the supporting frames at both ends are respectively connected to the lifting mechanism; the lifting mechanism is connected to the movable plate, and a movable slider is provided on the movable plate, and the movable slider moves along the second slide rail set on the frame.
5. The fully automatic fishing rod wrapping machine according to claim 4, characterized in that: The second long roller located on the pulling mechanism side is shorter than the first long roller located on the tape supply system side, and the pulling mechanism is arranged on the short side of the second long roller.
6. The fully automatic fishing rod wrapping machine according to claim 4, characterized in that: A first supporting assembly and / or a second supporting assembly are provided below the first long roller and the second long roller. The first supporting assembly includes a first supporting wheel group provided on a first wheel group mounting plate and a first cylinder driving the first wheel group mounting plate to move up and down. The first cylinder is connected to the movable platform. The second supporting assembly includes a second supporting wheel group provided on a second wheel group mounting plate and a second cylinder driving the second wheel group mounting plate to move up and down. The second cylinder mounting plate moves along the second slide rail.
7. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The pulling mechanism includes an upper splint, a lower splint and a splint cylinder. The upper splint and the lower splint are connected to the upper rotating shaft and the lower rotating shaft respectively. The splint cylinder drives the upper rotating shaft and the lower rotating shaft to rotate so that the upper splint and the lower splint are closed or opened. The splint cylinder is connected to the lifting cylinder.
8. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The movable platform is provided with a belt-pulling mechanism, which comprises a shifting block and a shifting block cylinder for driving the shifting block to move forward and backward.
9. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The mold pushing mechanism includes a pressing plate, a pressing plate mounting plate and a cylinder A for driving the pressing plate mounting plate to move up and down. The cylinder A is connected to a slider A, and the slider A moves along the first slide rail.
10. The fully automatic fishing rod wrapping machine according to claim 1, characterized in that: The fully automatic fishing rod wrapping machine also includes a roller cleaning mechanism, which includes a wiping head. The wiping head is installed on a wiping head mounting plate. The wiping head mounting plate is connected to a cylinder B that drives the wiping head mounting plate to move forward and backward. Cylinder B is connected to cylinder C, and cylinder C is connected to a moving platform.