Electromagnetic melting device for plastic-lined pipe
By designing the electromagnetic melting device of the plastic-lined pipe with a U-shaped base and a fixed structure, the automatic docking and heating of the plastic-lined pipe is realized, solving the problem of artificially stably increasing the working strength, and improving the docking efficiency and effect.
Patent Information
- Application Number
- CN202422507353.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-17
AI Technical Summary
The existing plastic-lined pipes need to be manually stable when connecting, which increases the working strength and does not have good butt effect.
An electromagnetic melting device of plastic-lined pipe material including a U-shaped base, a mounting plate, a screw, a driving motor and a heating block is designed, and the automatic docking and heating of plastic-lined pipe material is realized through the driving motor and a fixed structure.
It reduces manual workload and improves docking efficiency and effect.
Smart Images

Figure CN223266300U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipe melting, in particular to an electromagnetic melting device for plastic-lined pipes. Background Art
[0002] The plastic-lined pipe is based on ordinary carbonate steel pipe and is formed by cold processing. The characteristics of the plastic-lined pipe are also very obvious. It has anti-corrosion function and is not easy to generate microorganisms. It is widely used in industry, ionization, metallurgy and food fields. After installation, the plastic-lined pipe needs to be connected at the butt joint of the two pipes. The existing connection prevents the electromagnetic melting device from heating the pipe interface once and then docking after heating. Although the melting docking of the pipe can be achieved, the stability of the two pipes needs to be ensured during the docking. Manual stabilization will increase the labor intensity of the workers and the docking effect is not good.
[0003] For example, the Chinese utility model application number is 202020712982.8, which describes a pipe hot-melt butt-jointing device, comprising a heat shield and a heating device, wherein the heat shield is sleeved with the heating device, and the butt-jointing device further comprises an intelligent control device and a plurality of retractable temperature sensing devices, wherein the heating device and the temperature sensing device are both communicatively connected to the intelligent control device. Although this patent can achieve the fusion butt-jointing of pipes, it is necessary to ensure the stability of the two pipes during the butt-jointing process. Manual stabilization increases the workload of the workers, and the butt-jointing effect is poor. Utility Model Content
[0004] The purpose of the utility model is to provide an electromagnetic melting device for plastic-lined pipes to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electromagnetic melting device for plastic-lined pipes, comprising a U-shaped base, two symmetrical mounting plates being installed on the lateral sides of the base, and a first screw rod for assisting the plastic-lined pipe in docking being installed between the two mounting plates, a driving motor for providing adjustment power to the first screw rod being installed on the side of the mounting plate, two moving blocks being threadedly connected to the base on the side of the first screw rod, and the bottom ends of the two moving blocks being connected to a clamping and fixing structure for the plastic-lined pipe, two rectangular connecting rods being connected to the bottom end of the base, an electric push rod for assisting adjustment being installed on the side of the base, and the driving end of the electric push rod being fixedly connected to the connecting rod, and a heating block for achieving an electromagnetic melting effect being connected to the bottom end of the connecting rod.
[0006] Preferably, two armrests with anti-slip pads bonded thereto are welded to the sides of the base, and a plurality of universal wheels are installed at the bottom end of the base.
[0007] Preferably, a tool box for storing maintenance tools is installed on the top of the base, and a storage box is embedded in the side of the base.
[0008] Preferably, a battery for providing electrical energy to the driving device is installed inside the containing box, and a plurality of heat dissipation holes are vertically provided on the side of the containing box.
[0009] Preferably, the fixing structure includes a mounting bracket installed at the bottom end of the moving block, a second screw rod connected to the vertical inner side of the mounting bracket, and an adjustment block threadedly connected to the second screw rod.
[0010] Preferably, an arc-shaped fixing plate is welded to the bottom end of the adjusting block, and the fixing surface of the fixing plate is provided with anti-slip grooves for increasing friction.
[0011] Preferably, a stepping motor for providing adjustment power to the second screw rod is installed on the side of the mounting frame.
[0012] Compared with the prior art, the technical effects and advantages of this utility model are:
[0013] This electromagnetic melting device for plastic-lined pipes benefits from the design of the driving motor and the fixed structure. By starting the two stepping motors of the fixed structure to drive the second screw to rotate, the adjustment blocks on the sides of the second screw are driven to move toward each other, thereby driving the fixed plate to fix the two plastic-lined pipes. The driving motor is started to drive the first screw to rotate, which drives the mounting frame at the bottom of the moving block to be linked, so that the two fixed plastic-lined pipes are docked, thereby replacing manual docking operations, greatly reducing manual workload, and improving docking efficiency.
[0014] The electromagnetic melting device for plastic-lined pipes can replace manual labor in butting plastic-lined pipes, thereby reducing manual labor intensity and achieving a better butting effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 For this utility model Figure 1 Partial cross-sectional view of the base in the aa direction;
[0018] Figure 3This is a schematic diagram of the connection structure of the fixed structure of the utility model;
[0019] Figure 4 This is a structural diagram of the container of the present invention.
[0020] Description of reference numerals:
[0021] In the figure: 1. Base; 2. Armrest; 3. Universal wheel; 4. Fixed structure; 41. Fixed plate; 42. Mounting frame; 43. Stepper motor; 44. Second screw rod; 45. Adjustment block; 5. Tool box; 6. Handle; 7. Container; 8. Mounting plate; 9. Drive motor; 10. First screw rod; 11. Heating block; 12. Moving block; 13. Battery; 14. Electric push rod. DETAILED DESCRIPTION
[0022] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features known in the art are not described to avoid confusion with the present invention.
[0023] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside shown in the figures of the present invention, and are explained here together.
[0024] The connection method can be bonding, welding, bolt connection, etc., which shall be based on actual needs.
[0025] Examples, such as Figures 1 to 4 As shown, two symmetrical mounting plates 8 are installed on the lateral sides of the base 1, and the mounting plates 8 are fixedly installed on the sides of the base 1 by bolts, and a first screw rod 10 is installed between the two mounting plates 8 to assist in docking the plastic-lined pipes. The first screw rod 10 is a two-stage design, which can drive the two moving blocks 12 to move toward each other, thereby driving the two fixed plastic-lined pipes to dock. A driving motor 9 is installed on the side of the mounting plate 8 to provide adjusting power to the first screw rod 10, and the driving end of the driving motor 9 passes through the mounting plate 8 and is connected and fixed to the first screw rod 10. The side of the first screw rod 10 is threadedly connected to two moving blocks 12 that are slidably connected to the base 1, and the bottom ends of the two moving blocks 12 are connected to a clamping and fixing structure 4 for the plastic-lined pipe. The bottom end of the base 1 is connected to two rectangular connecting rods, and an electric push rod 14 for auxiliary adjustment is installed on the side of the base 1, and the driving end of the electric push rod 14 is fixedly connected to the connecting rod. The bottom end of the connecting rod is connected to a heating block 11 for achieving an electromagnetic melting effect. The heating block 11 is an existing mature technology, and the fusion of the interface is achieved through the effect of electromagnetic melting.
[0026] In order to increase practicality, two armrests 2 with anti-slip pads are welded to the side of the base 1. The anti-slip pads can increase the friction with the hands of the staff, and several universal wheels 3 are installed at the bottom end of the base 1. A toolbox 5 for storing maintenance tools is installed at the top of the base 1, and a storing box 7 is embedded in the side of the base 1. A U-shaped handle 6 is welded on the side of the storing box 7. A battery 13 for providing electrical energy to the driving device is installed on the inside of the storing box 7. The battery 13 is an existing mature technology and provides a backup power supply for the device. A plurality of heat dissipation holes are vertically provided on the side of the storing box 7.
[0027] In order to fix the plastic-lined pipe, the fixed structure 4 includes a mounting bracket 42 installed at the bottom end of the moving block 12, a second screw rod 44 connected to the vertical inner side of the mounting bracket 42, and an adjustment block 45 threadedly connected to the second screw rod 44. The second screw rod 44 is the same as the first screw rod 10 and is a two-stage design. An arc-shaped fixing plate 41 is welded to the bottom end of the adjustment block 45. The arc-shaped fixing plate 41 can make the anti-slip grooves of the fixed surface contact the plastic-lined pipe with the maximum surface contact, thereby ensuring stability during adjustment, and the fixing surface of the fixing plate 41 is provided with anti-slip grooves to increase friction. The mounting bracket 42 is U-shaped, and a stepping motor 43 is installed on the side of the mounting bracket 42 to provide adjustment power to the second screw rod 44.
[0028] The stepper motor 43, the drive motor 9 and the electric push rod 14 are all conventional instruments. Their working principles, sizes and models are irrelevant to the functions of this application, so they are not described in detail. They are all controlled by a remote control switch. The control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail, and the proportions of the drawings are for reference only and can be adjusted to a certain extent according to actual usage.
[0029] How it works
[0030] When using the electromagnetic melting device for plastic-lined pipes, the base 1 is moved to the work site through the handrail 2, and the two stepper motors 43 are started to drive the second screw rod 44 to rotate, and the adjustment block 45 on the side of the second screw rod 44 is driven to move toward each other, and the fixed plate 41 is driven to fix the two plastic-lined pipes. The drive motor 9 is started to drive the first screw rod 10 to rotate, and the mounting bracket 42 at the bottom end of the moving block 12 is driven to be linked, so that the two fixed plastic-lined pipes are docked. After the docking is successful, the two electric push rods 14 are started to drive the heating block 11 at the bottom end of the connecting rod to move toward each other, and the docking point of the two plastic-lined pipes is wrapped and heated.
[0031] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "including an element defined by ... does not exclude the presence of other identical elements in the process, method, article or device that includes the element."
[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An electromagnetic melting device for plastic-lined pipes, comprising a U-shaped base (1), characterized in that: Two symmetrical mounting plates (8) are installed on the lateral side of the base (1), and a first screw rod (10) for assisting the plastic-lined pipe to be docked is installed between the two mounting plates (8). A driving motor (9) for providing adjustment power to the first screw rod (10) is installed on the side of the mounting plate (8). The side of the first screw rod (10) is threadedly connected to two moving blocks (12) that are slidably connected to the base (1), and the bottom ends of the two moving blocks (12) are connected to a clamping and fixing structure (4) for the plastic-lined pipe. The bottom end of the base (1) is connected to two rectangular connecting rods. An electric push rod (14) for assisting adjustment is installed on the side of the base (1), and the driving end of the electric push rod (14) is connected and fixed to the connecting rod. The bottom end of the connecting rod is connected to a heating block (11) for achieving an electromagnetic melting effect.
2. The electromagnetic melting device for plastic-lined pipes according to claim 1, characterized in that: Two handrails (2) bonded with anti-slip pads are welded to the sides of the base (1), and a plurality of universal wheels (3) are installed at the bottom end of the base (1).
3. The electromagnetic melting device for plastic-lined pipes according to claim 2, characterized in that: A tool box (5) for storing repair tools is installed on the top of the base (1), and a storage box (7) is embedded in the side of the base (1).
4. The electromagnetic melting device for plastic-lined pipes according to claim 3, characterized in that: A battery (13) for providing electric energy to the driving device is installed on the inner side of the containing box (7), and a plurality of heat dissipation holes are vertically provided on the side of the containing box (7).
5. The electromagnetic melting device for plastic-lined pipes according to claim 1, characterized in that: The fixed structure (4) comprises a mounting frame (42) mounted on the bottom end of the moving block (12), a second screw rod (44) connected to the vertical inner side of the mounting frame (42), and an adjusting block (45) threadedly connected to the second screw rod (44).
6. The electromagnetic melting device for plastic-lined pipes according to claim 5, characterized in that: An arc-shaped fixing plate (41) is welded to the bottom end of the adjusting block (45), and the fixing surface of the fixing plate (41) is provided with anti-slip grooves for increasing friction.
7. The electromagnetic melting device for plastic-lined pipes according to claim 5, characterized in that: A stepping motor (43) for providing regulating power to the second screw rod (44) is installed on the side of the mounting frame (42).
Citation Information
Patent Citations
Pipe hot melting butt joint device
CN212242201U