Rapid curing equipment for glass fiber reinforced plastics

By designing a fast fiberglass curing equipment that eliminates bubbles and semiconductor heaters to quickly heat up the fiberglass, the bubble problem during the fiberglass curing process is solved, and product quality and production efficiency are improved.

CN223266328UActive Publication Date: 2025-08-26QINGDAO HISWELL ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422597340.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

Existing fiberglass curing equipment generates bubbles during heating, affecting the product's transparency, strength and weather resistance, resulting in a decrease in thermal performance and optical characteristics.

Method used

A fiberglass rapid curing device including cam, slider, spring and semiconductor heater is designed to remove air bubbles by driving the placement plate to shake, and the semiconductor heater is used to quickly heat up and heat, and the cooler is used to cool down.

Benefits of technology

It effectively eliminates bubbles, improves the transparency, strength and weather resistance of fiberglass, ensures thermal performance and optical properties, and speeds up the curing speed and facilitates product removal.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses glass fiber reinforced plastic rapid curing equipment which comprises a bottom plate, a sliding rod is fixedly installed on the upper end face of the bottom plate through two supporting plates, a sliding block is installed on the outer wall of the sliding rod in a sliding mode through a limiting mechanism, and the outer wall of the sliding block is connected with the inner wall of one supporting plate through an elastic mechanism. A placing plate is fixedly installed on the upper end face of the sliding block, a mold is fixedly installed on the upper end face of the placing plate, an extrusion block is fixedly installed on the bottom wall of the placing plate, an extrusion groove is formed in the outer wall of the extrusion block, and a motor is fixedly installed on the upper end face of the bottom plate through a first supporting mechanism. Through the arrangement of the cam, the sliding block, the spring and other components, when the cam continuously rotates and is in intermittent contact with the inner wall of the extrusion groove, the placing plate can drive the mold to shake left and right in a reciprocating manner through the elastic matching of the spring, so that bubbles in mixed raw materials can be eliminated through shaking; the bubbles are prevented from reducing the transparency, strength and weather resistance of the product and influencing the thermal property and the optical property.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass fiber reinforced plastic processing, in particular to glass fiber reinforced plastic rapid solidification equipment. Background Art

[0002] Glass fiber reinforced plastic (FRP) is a fiber-reinforced plastic, also known as GFRP (glass fiber reinforced plastic). The application of FRP in high-speed rail is mainly reflected in many aspects, including but not limited to window frames, seats, passenger car wall panels, roof panels, floors, toilets, restrooms, commodes, berths, luggage racks, air conditioners, air ducts, etc. The reason why these components are suitable for manufacturing with FRP is that FRP has the characteristics of light weight and hardness, non-conductivity, stable performance, high mechanical strength, and corrosion resistance.

[0003] FRP products need to be cured and formed in molds during production. In the existing technology, in order to speed up the curing speed of FRP products, the mold is generally heated to speed up the curing speed of FRP. However, when all the mixed raw materials are poured into the mold, a large number of bubbles will be generated due to the reaction between the raw materials. The presence of bubbles will reduce the transparency, strength and weather resistance of the product, affect the thermal performance and optical properties, and make the cured FRP products fail to meet the use requirements. Therefore, it is necessary to redesign the FRP rapid curing equipment to address the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a glass fiber reinforced plastic rapid curing device.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The glass fiber reinforced plastic rapid curing equipment includes a base plate, the upper end surface of the base plate is fixedly installed with a sliding rod through two supporting plates, the outer wall of the sliding rod is slidably installed with a slider through a limit mechanism, the outer wall of the slider is connected to the inner wall of one of the support plates through an elastic mechanism. The upper end surface of the slider is fixedly installed with a placing plate, the upper end surface of the placing plate is fixedly installed with a mold, the bottom wall of the placing plate is fixedly installed with an extrusion block, and an extrusion groove is provided on the outer wall of the extrusion block. The upper end surface of the base plate is fixedly installed with a motor through a first supporting mechanism, and a cam is fixedly installed on the outer wall of the motor output shaft, and two connecting plates are fixedly installed on the upper end surface of the base plate, and the inner walls of the two connecting plates are fixedly connected with a semiconductor heater through a telescopic mechanism, and an air cooler is fixedly installed on the upper end surface of the base plate through a second supporting mechanism, and a blowing pipe is fixedly installed on the outer wall of the air cooler outlet pipe, and a blowing opening communicated with the interior is provided on the outer wall of the blowing pipe.

[0007] Preferably, the limiting mechanism includes a limiting rod fixedly installed between two support plates, and the limiting rod slides through the slider.

[0008] Preferably, the elastic mechanism comprises a spring mounted on the outer wall of the slide rod, and two ends of the spring are elastically connected to the inner wall of the support plate and the outer wall of the slider respectively.

[0009] Preferably, the first supporting mechanism comprises a first supporting frame fixedly mounted on the upper end surface of the bottom plate, and the motor is fixedly mounted on the bottom wall of the first supporting frame.

[0010] Preferably, the telescopic mechanism comprises an electric push rod fixedly mounted on the inner wall of the connecting plate, and the telescopic end of the electric push rod is fixedly connected to the outer wall of the semiconductor heater.

[0011] Preferably, the second supporting mechanism comprises a second supporting frame fixedly mounted on the upper end surface of the base plate, and the air cooler is fixedly mounted on the upper end surface of the second supporting frame.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up components such as cams, sliders and springs, when the cam rotates continuously and contacts the inner wall of the extrusion groove intermittently, the elastic cooperation of the spring can make the placement plate drive the mold to vibrate back and forth left and right, thereby eliminating bubbles inside the mixed raw materials through shaking, preventing bubbles from reducing the transparency, strength and weather resistance of the product and affecting the thermal performance and optical properties.

[0014] 2. By setting up components such as the second support frame, the air cooler and the blowing pipe, after heating and curing is completed, the air cooler on the upper end of the second support frame can blow cold air into the blowing pipe, and then the cold air can be blown out through the blowing opening inside the blowing pipe, thereby blowing and cooling the solidified fiberglass, making it easier to remove it from the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the glass fiber reinforced plastic rapid curing equipment proposed in this utility model;

[0016] Figure 2 for Figure 1 Schematic diagram of the vertical cross-section structure;

[0017] Figure 3 This is a side structural diagram of the glass fiber reinforced plastic rapid curing equipment proposed by the utility model;

[0018] Figure 4 Based Figure 1 A schematic diagram of the structure enlargement at point A;

[0019] Figure 5 Based Figure 2 Schematic diagram of the enlarged structure at point B in FIG.

[0020] In the figure: 1 base plate, 2 support plate, 3 slide rod, 4 limit rod, 5 slider, 6 spring, 7 placement plate, 8 mold, 9 extrusion block, 10 first support frame, 11 motor, 12 cam, 13 connecting plate, 14 electric push rod, 15 semiconductor heater, 16 second support frame, 17 air cooler, 18 blow pipe. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] Reference Figure 1-5 The glass fiber reinforced plastic rapid curing equipment includes a base plate 1, the upper end surface of the base plate 1 is fixedly installed with a slide rod 3 through two support plates 2, and a slider 5 is slidably installed on the outer wall of the slide rod 3 through a limit mechanism. The limit mechanism includes a limit rod 4 fixedly installed between the two support plates 2, and the limit rod 4 slides through the slider 5. The limit rod 4 can limit the slider 5 so that the slider 5 can only move axially along the outer wall of the slide rod 3. The outer wall of the slider 5 is connected to the inner wall of one of the support plates 2 through an elastic mechanism. The elastic mechanism includes a spring 6 installed on the outer wall of the slide rod 3, and both ends of the spring 6 are elastically connected to the inner wall of the support plate 2 and the outer wall of the slider 5 respectively.

[0023] A placement plate 7 is fixedly installed on the upper end surface of the slider 5, a mold 8 is fixedly installed on the upper end surface of the placement plate 7, an extrusion block 9 is fixedly installed on the bottom wall of the placement plate 7, an extrusion groove is provided on the outer wall of the extrusion block 9, and a motor 11 is fixedly installed on the upper end surface of the base plate 1 through a first supporting mechanism. The first supporting mechanism includes a first supporting frame 10 fixedly installed on the upper end surface of the base plate 1, the motor 11 is fixedly installed on the bottom wall of the first supporting frame 10, and a cam 12 is fixedly installed on the outer wall of the output shaft of the motor 11.

[0024] Two connecting plates 13 are fixedly installed on the upper end surface of the base plate 1, and the inner walls of the two connecting plates 13 are fixedly connected to the semiconductor heater 15 through a telescopic mechanism. The telescopic mechanism includes an electric push rod 14 fixedly installed on the inner wall of the connecting plate 13, and the telescopic end of the electric push rod 14 is fixedly connected to the outer wall of the semiconductor heater 15. Since the semiconductor heater 15 uses semiconductor materials to generate heat, heat energy can be generated rapidly in a short time after power is turned on, thereby achieving the effect of rapid heating. This heating method also makes it possible to accurately control the heating temperature, so as to avoid problems such as overheating or too low temperature causing poor heating effect. An air cooler 17 is fixedly installed on the upper end surface of the base plate 1 through a second supporting mechanism. The second supporting mechanism includes a second support frame 16 fixedly installed on the upper end surface of the base plate 1, and the air cooler 17 is fixedly installed on the upper end surface of the second support frame 16. The outer wall of the outlet pipe of the air cooler 17 is fixedly mounted with a blowing pipe 18, and the outer wall of the blowing pipe 18 is provided with a blowing opening connected to the interior.

[0025] When the utility model is used, the mixed raw material can be poured into the mold 8, and then the motor 11 can drive the cam 12 to rotate. When the cam 12 is rotatable, it can contact the inner wall of the extrusion groove, thereby making the extrusion block 9 driven by force to drive the placement plate 7 to move, and the placement plate 7 then drives the slider 5 to slide on the outer wall of the slide bar 3 through the cooperation of the limit rod 4, and pulls the spring 6 during the sliding process. When the cam 12 contacts the inner wall of the extrusion groove, the slider 5 can drive the placement plate 7 to slide and reset under the elastic pull of the spring 6. When the cam 12 continues to rotate and intermittently contacts the inner wall of the extrusion groove, the placement plate 7 can drive the mold 8 to shake back and forth left and right through the elastic cooperation of the spring 6, so that the bubbles inside the mixed raw material can be eliminated by shaking, thereby preventing the bubbles from reducing the transparency, strength and weather resistance of the product and affecting the thermal performance and optical properties.

[0026] While the mixed raw materials are reacting and solidifying, the two electric push rods 14 can respectively drive the semiconductor heaters 15 on the same side to move, so that the two semiconductor heaters 15 can respectively fit with the outer walls on both sides of the mold 8, so that the two semiconductor heaters 15 can heat the outer walls of the mold 8. Through heat conduction, the mixed raw materials inside the mold 8 can be heated, thereby increasing the solidification and molding speed of the fiberglass reinforced plastics. When the heating and solidification are completed, the cold air blower 17 can blow cold air into the blowing pipe 18, and then the cold air can be blown out through the blowing opening inside the blowing pipe 18, thereby blowing and cooling the solidified fiberglass reinforced plastics, so that it can be easily removed from the mold 8.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A glass fiber reinforced plastic rapid curing device comprising a base plate (1), characterized in that: The upper end surface of the bottom plate (1) is fixedly mounted with a slide bar (3) through two support plates (2); the outer wall of the slide bar (3) is slidably mounted with a slider (5) through a limiting mechanism; the outer wall of the slider (5) is connected to the inner wall of one of the support plates (2) through an elastic mechanism; the upper end surface of the slider (5) is fixedly mounted with a placement plate (7); the upper end surface of the placement plate (7) is fixedly mounted with a mold (8); the bottom wall of the placement plate (7) is fixedly mounted with an extrusion block (9); the outer wall of the extrusion block (9) is provided with an extrusion groove; the upper end surface of the bottom plate (1) is fixedly mounted with a first A motor (11) is fixedly mounted on the support mechanism, a cam (12) is fixedly mounted on the outer wall of the output shaft of the motor (11), two connecting plates (13) are fixedly mounted on the upper end surface of the base plate (1), the inner walls of the two connecting plates (13) are fixedly connected to a semiconductor heater (15) via a telescopic mechanism, an air cooler (17) is fixedly mounted on the upper end surface of the base plate (1) via a second support mechanism, a blowing pipe (18) is fixedly mounted on the outer wall of the outlet pipe of the air cooler (17), and a blowing opening communicating with the interior is provided on the outer wall of the blowing pipe (18).

2. The glass fiber reinforced plastic rapid curing equipment according to claim 1, characterized in that: The limiting mechanism comprises a limiting rod (4) fixedly mounted between two support plates (2), and the limiting rod (4) slides through a slider (5).

3. The glass fiber reinforced plastic rapid curing equipment according to claim 2, characterized in that: The elastic mechanism comprises a spring (6) mounted on the outer wall of the slide rod (3), and the two ends of the spring (6) are elastically connected to the inner wall of the support plate (2) and the outer wall of the slider (5) respectively.

4. The glass fiber reinforced plastic rapid curing equipment according to claim 3, characterized in that: The first supporting mechanism comprises a first supporting frame (10) fixedly mounted on the upper end surface of the base plate (1), and the motor (11) is fixedly mounted on the bottom wall of the first supporting frame (10).

5. The glass fiber reinforced plastic rapid curing equipment according to claim 4, characterized in that: The telescopic mechanism comprises an electric push rod (14) fixedly mounted on the inner wall of the connecting plate (13), and the telescopic end of the electric push rod (14) is fixedly connected to the outer wall of the semiconductor heater (15).

6. The glass fiber reinforced plastic rapid curing equipment according to claim 5, characterized in that: The second supporting mechanism comprises a second supporting frame (16) fixedly mounted on the upper end surface of the base plate (1), and the cooling fan (17) is fixedly mounted on the upper end surface of the second supporting frame (16).