Ordered side-standing and disordered counting arraying machine

Abstract

The utility model discloses an orderly side-standing and disordered counting arraying machine which comprises a base and is characterized in that an automatic feeding mechanism is arranged at the top of the base, is used for automatically conveying materials and comprises a first fixing frame fixedly connected with the top of the base, and a second fixing frame fixedly connected with the top of the base. A driving roller and a driven roller are rotationally connected to the first fixing frame, the driving roller and the driven roller are in transmission connection with the same feeding conveying belt, a material receiving and counting mechanism is arranged below the feeding conveying belt, and a movable clamping support is fixedly connected to the material receiving and counting mechanism; the arraying machine has the functions of orderly side standing and disordered counting, has multiple purposes, is accurate in material receiving and counting, efficient in following and pushing, stable in transition material receiving and capable of replacing a mold to adapt to various products, improves the production efficiency and stability, meets different packaging requirements, and provides a high-quality solution for arraying soft bag packaging materials.

Description

Technical Field

[0001] The utility model relates to a technical arranging machine technology, in particular to an orderly side-standing and disorderly counting arranging machine. Background Art

[0002] In today's packaging industry, the packaging machine, as one of the important equipment, plays a key role in improving packaging efficiency and product quality. However, the existing packaging machine still has some shortcomings in practical application.

[0003] Traditional aligners are relatively simple in functionality, typically only capable of side-by-side aligning, which greatly limits their scope of application. Some side-by-side aligners have certain problems with their structure and operating methods. For example, during the switching of the material receiving synchronous belts, due to the lack of tight coordination between the two sets of synchronous belts, when group A leaves and group B fails to catch up in time to replace the material receiving entrance, the material cannot enter the bag receiving slot smoothly, resulting in material jamming and blockage. This not only affects production progress but may also damage the material. In addition, the gap between the two sets of synchronous belts can easily cause material to become stuck, further increasing the probability of equipment failure. During the pushing process, the material may be pressed down by the push plate when it is pressed down, causing damage to the material. Moreover, the pushing mechanism cannot completely push the material into the downstream equipment, which can easily cause material jamming and affect the operating efficiency of the entire production line.

[0004] There are also some urgent problems to be solved in the disordered counting silo. When the existing disordered counting silos are discharged to the next process, the materials often become skewed, making the materials scattered. This is mainly because the design of the silo is not reasonable and cannot effectively ensure the neat discharge of materials. When the conveyor belt is running, the scattered materials are easily affected by various external forces, causing material damage. At the same time, because disordered counting silos are usually composed of multiple cylinders, this leads to relatively high noise. In the working environment, loud noise not only affects the physical and mental health of operators, but may also cause noise pollution to the surrounding environment. In addition, during the operation process, some material clamping may occur in the disordered counting silo, which will affect the accuracy of counting and thus affect the quality control of the entire production process.

[0005] In summary, the existing aligners have many problems in side-standing packaging and disordered counting packaging. The single function cannot meet the diverse production needs, and in the specific working process, problems such as material jamming, material damage, loud noise, and material clamping have seriously affected production efficiency and product quality. In order to solve these problems, there is an urgent need for a new type of ordered side-standing and disordered counting aligner. This aligner should have two functions, namely the function of a follow-up side-standing aligner and the function of directly using a disordered counting hopper without a side stand, to meet the needs of different production scenarios. At the same time, the new aligner should also be optimized in terms of structural design and working principle to avoid problems such as material jamming and material damage, and reduce the probability of noise and material clamping, providing more efficient and reliable equipment support for the development of the packaging industry. Utility Model Content

[0006] The purpose of the utility model is to provide an ordered side-standing and disordered counting and arranging machine to solve the above-mentioned shortcomings in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an orderly side-standing and disordered counting and arranging machine, comprising a base, characterized in that an automatic feeding mechanism is provided on the top of the base, the automatic feeding mechanism is used to automatically convey materials, the automatic feeding mechanism comprises a first fixed frame fixedly connected to the top of the base, an active roller and a driven roller are rotatably connected to the first fixed frame, the external transmission of the active roller and the driven roller are connected to the same feeding conveyor belt, a material receiving and counting mechanism is provided below the feeding conveyor belt, and a movable card holder is fixedly connected to the material receiving and counting mechanism;

[0008] A follow-up pushing mechanism is installed on the top of the base and is used to follow and push the conveyed materials;

[0009] The transition material collecting mechanism is installed on the top of the base and is used for material transition and centralized collection.

[0010] Furthermore, the following and pushing mechanism includes a servo linear module fixedly connected to the top of the base, and a following and pushing device is fixedly connected above the servo linear module.

[0011] Furthermore, the transition material receiving mechanism includes a second fixing frame fixedly connected to the top of the base, the second fixing frame is fixedly connected to the transition mold, and one end of the transition mold is fixedly connected to the material receiving mold.

[0012] Furthermore, it also includes a pushing mechanism, which is installed above the base and includes a servo pushing motor.

[0013] Furthermore, one end of the automatic feeding mechanism is fixedly connected to a disordered counting silo, and both sides of the disordered counting silo are fixedly connected to cylinders respectively.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] The utility model realizes the function of orderly side-standing and arranging by setting a material receiving and counting mechanism, a following and pushing mechanism and a transition material receiving mechanism. The material receiving and counting mechanism adopts a single set of synchronous belts, movable card holders and servo motors. The movable card holders installed on the synchronous belts are easy and quick to replace and disassemble. The servo motor can set parameters according to different materials and the center distance of the card slots of the movable card holders to ensure accurate material receiving. The following and pushing mechanism adopts a servo linear module with fast working speed and precise positioning. When the material of the material receiving and counting mechanism reaches the set pushing position, the pushing cylinder pushes the material onto the transition mold. At the same time, the servo linear module follows the card slot movement of the material receiving and counting mechanism to ensure that the material receiving and counting mechanism can continuously receive materials, which greatly improves production efficiency. While pushing the material, the pushing device of the transition material receiving mechanism will slowly narrow the material according to the card slot on the material receiving mold to reach the boxing width of the box size, ensuring the neatness of the packaging.

[0016] This utility model meets the need for random counting without sideways positioning by setting up a random counting silo. The random counting silo consists of a feed conveyor belt and multiple cylinders. The three-layer structure is designed for buffering and storing materials. When the count on the third layer reaches the set value, the material is discharged to the next process. The counting is accurate and the operation is convenient.

[0017] This multi-purpose design allows the machine to meet the needs of both side-mounted cartoning and bag-in-a-bag packaging, as well as the needs of random counting for products that do not require side-mounting. This improves the machine's practicality and applicability. Furthermore, the machine can adapt to the production of a variety of product specifications by replacing different molds, further enhancing its flexibility. Furthermore, the use of fiber-optic counting sensors ensures precise counting, and the movable tray ensures smooth material entry, preventing material jamming and effectively improving production speed and stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a side structural diagram of the utility model;

[0021] Figure 3 This is a top view of the structure of the present utility model.

[0022] Description of reference numerals:

[0023] 1. Receiving and counting mechanism; 2. Following and pushing device; 3. Pushing mechanism; 4. Random counting hopper; 5. Base; 6. Servo linear module; 7. Movable card holder; 8. Servo pushing motor; 9. Cylinder; 10. Feed conveyor belt; 11. Transition mold; 12. Receiving mold. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0025] See also Figure 1-3 , an ordered side standing and disordered counting and arranging machine, mainly composed of a base 5 and various components installed on the base 5. The base 5 serves as a stable support foundation for the entire arranging machine and provides a reliable installation platform for various mechanisms above.

[0026] An automatic feeding mechanism is provided on the top of the base 5, which plays an important role in automatic conveying during the material arrangement process. The automatic feeding mechanism includes a first fixed frame firmly fixed to the top of the base 5. The first fixed frame is a sturdy support structure that ensures the stability of the feeding process. The first fixed frame is rotatably connected to an active roller and a driven roller. The active roller and the driven roller cooperate with each other and drive the same feed conveyor belt 10 to operate through an external transmission connection. The feed conveyor belt 10 can smoothly transport the material to the subsequent processing link. A material receiving and counting mechanism 1 is provided below the feed conveyor belt 10, and a movable card holder 7 is fixedly connected to the material receiving and counting mechanism 1. The movable card holder 7 is machined with a card slot for receiving and sorting materials. The center distance of each card slot is consistent. According to the set parameters, when a material is fed into the card slot, the servo motor will turn one grid, and the material can be collected continuously.

[0027] The follow-up pushing mechanism is installed on the top of the base 5 and is mainly used to follow and push the conveyed materials. The follow-up pushing mechanism includes a servo linear module 6 fixedly connected to the top of the base 5. The servo linear module 6 has the characteristics of high precision and high speed, and can adjust the position quickly and accurately. A follow-up pushing device 2 is fixedly connected above the servo linear module 6. When the material of the receiving and counting mechanism reaches the set pushing position, the pushing cylinder pushes the material on the receiving and counting mechanism onto the transition mold. While the pushing cylinder is pushing the material, the linear servo module follows the receiving and counting mechanism. Every time the slot moves one grid, the servo linear module will follow one grid to ensure the smooth pushing of the material.

[0028] The transition and receiving mechanism is installed on the top of the base 5 and is used for material transition and centralized collection. The transition and receiving mechanism includes a second fixed frame fixedly connected to the top of the base 5, and the second fixed frame provides stable support for the transition mold 11 and the receiving mold 12. The transition mold 11 is fixedly connected to the second fixed frame. The transition mold 11 plays the role of material transition, and one end of the transition mold 11 is fixedly connected to the receiving mold 12. The receiving mold 12 is designed according to the packaging quantity of the material. When the following pushing device is reset, the downward pressure cylinder is pressed down, and the pushing servo works to push the material. While pushing the material, the material will slowly narrow according to the card slot on the receiving mold. When it is pushed to the end of the receiving mold, the material will reach the boxing width of the box size.

[0029] In addition, it also includes a pushing mechanism 3, which is installed above the base 5. The pushing mechanism 3 includes a servo pushing motor 8, which provides strong power for pushing the material. One end of the automatic feeding mechanism is fixedly connected to the disordered counting silo 4, and the two sides of the disordered counting silo 4 are respectively fixedly connected to the cylinder 9. When using the disordered counting silo function, the ordered side-standing machine function cannot be used, and the two functions cannot be used at the same time. When using the disordered counting silo, the upstream conveyor belt needs to be adjusted to dock with the feed conveyor belt of the disordered counting silo, and the material is transported to the silo through the feed conveyor belt for counting. The number of counts can be set through the touch screen. The silo is designed with three layers. The first and second layers are used for buffering, and the third layer is used for storing materials. When the number of counts on the third layer reaches the set value, the material will be discharged to the next process.

[0030] Working Principle: The material is first transported via the feed conveyor belt 10 of the automatic feeding mechanism to the receiving and counting mechanism 1, which collects and counts the material using the movable card holder 7. When the material reaches the set pushing position, the pushing cylinder following the pushing mechanism pushes the material onto the transition die 11, while the servo linear module 6 follows the movement of the card slot of the receiving and counting mechanism. Next, the pushing mechanism 3 pushes the material from the transition die 11 to the receiving die 12, completing the material sorting and preparing it for boxing. When the random counting silo function is used, the material enters the random counting silo 4 via the upstream conveyor belt. After counting and buffering, the material is discharged to the next process when the set quantity is reached.

[0031] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An ordered side-standing and disordered counting and arranging machine, comprising a base (5), characterized in that: An automatic feeding mechanism is provided on the top of the base (5), and the automatic feeding mechanism is used to automatically convey materials. The automatic feeding mechanism includes a first fixed frame fixedly connected to the top of the base (5), and the first fixed frame is rotatably connected to a driving roller and a driven roller, and the external transmission of the driving roller and the driven roller is connected to the same feeding conveyor belt (10). A material receiving and counting mechanism (1) is provided below the feeding conveyor belt (10), and a movable card holder (7) is fixedly connected to the material receiving and counting mechanism (1); A follow-up pushing mechanism, which is installed on the top of the base (5) and is used to follow and push the conveyed material; A transition material collecting mechanism is installed on the top of the base (5) and is used for material transition and centralized collection.

2. The ordered side-standing and disordered counting and arranging machine according to claim 1, characterized in that: The following and pushing mechanism comprises a servo linear module (6) fixedly connected to the top of the base (5), and a following and pushing device (2) is fixedly connected above the servo linear module (6).

3. The ordered side-standing and disordered counting and arranging machine according to claim 1, characterized in that: The transition material receiving mechanism comprises a second fixing frame fixedly connected to the top of the base (5); a transition die (11) is fixedly connected to the second fixing frame; and a material receiving die (12) is fixedly connected to one end of the transition die (11).

4. The ordered side-standing and disordered counting and arranging machine according to claim 1, characterized in that: It also includes a pushing mechanism (3), which is installed above the base (5) and includes a servo pushing motor (8).

5. The ordered side-standing and disordered counting and arranging machine according to claim 1, characterized in that: One end of the automatic feeding mechanism is fixedly connected to a disordered counting silo (4), and both sides of the disordered counting silo (4) are respectively fixedly connected to cylinders (9).

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