Accurate warehouse-out system for standard parts
Through the standard parts accurate out-of-stock system, the rotation mechanism of the conveyor belt, vibration feeder and sorting assembly is used to realize the fully automatic and accurate out-of-stock of standard parts, solving the problems of low out-stock efficiency and excessive manual intervention in the existing technology, and improving the out-stock efficiency and accuracy.
Patent Information
- Application Number
- CN202422641718.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When storing and outbound standard parts in existing automated three-dimensional warehouses, especially standard parts with small sizes and irregular structures, there is a problem of accurate batch distribution and outbound efficiency, which requires a lot of manual intervention and is prone to errors.
The standard parts are accurately out-of-warehousing system, including conveyor belts, vibrating feeders, storage devices and sorting components. The standard parts are separated into a single storage chamber through the rotating mechanism, and the drive motor controls rotation to achieve fully automatic and accurate out-of-warehousing, reducing manual intervention.
It realizes fully automatic and accurate outbound of standard parts, improves outbound efficiency, reduces labor costs, and ensures the accuracy and efficiency of outbound quantity.
Smart Images
Figure CN223267551U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated logistics and transportation equipment, in particular to a standard parts precision outbound system. Background Art
[0002] With the development of science and technology and people's ever-increasing demands, the manufacturing of automobiles, aircraft, ships, etc. is booming. As traditional discrete manufacturing companies, the products ultimately delivered to users are complete machines assembled together. During the assembly process of the products, parts often need to be connected into components, and standard parts such as rivets and screws are the main connecting structures between the various parts.
[0003] Today's factories mostly use automated high-bay warehouses (AS / RS, Automated Storage and Retrieval System) for the storage and delivery of standard parts. Automated guided vehicles (AGVs) are mainly used in warehouses to move goods and transport them to storage shelves for storage. However, for standard parts that are smaller in size and irregular in structure, high-bay warehouse picking and delivery instructions usually do not support accurate batch issuance, requiring operators to stay at the computer and issue tasks one by one. Moreover, for such standard parts, when the entire box is shipped out, since the number of standard parts stored in a single box is large, when a fixed number of standard parts is precisely required, manual sorting, calibration, and recycling are still required. The above-mentioned delivery process requires a large amount of human participation in the operation, and there are often errors caused by human subjective factors, resulting in reduced delivery efficiency. Utility Model Content
[0004] The present invention provides a standard parts precision delivery system that can achieve fully automatic precision delivery of standard parts, reduce labor production costs, and improve delivery efficiency. The technical solution is as follows:
[0005] A standard parts precision outbound system, including: an incoming component, a storage device and a sorting component.
[0006] The warehousing component includes a conveyor belt and a feeder, the conveyor belt is connected to the feeding end of the feeder, the inlet of the storage device is connected to the discharging end of the feeder, the sorting component includes a distribution box and a collection box, the outlet of the storage device is located above the inlet of the distribution box, a rotating mechanism is provided in the distribution box, the rotating mechanism includes a rotating shaft provided in the middle of the distribution box and a plurality of rotating plates arranged along the radial direction of the rotating shaft and connected to the rotating shaft, the plurality of rotating plates are arranged at equal angles to separate the distribution box into a plurality of accommodating cavities, a driving motor and a drop port matching the contour of the accommodating cavity are provided at the bottom of the distribution box, the collection box is provided below the drop port, and the driving motor is connected to the rotating shaft in a transmission manner.
[0007] Optionally, the storage device is cylindrical and arranged in a vertical direction, the inner wall profile of the storage device matches a single standard part, the inlet of the storage device is arranged at the top, and the outlet of the storage device is arranged at the bottom.
[0008] Optionally, the feeder is a vibrating feeder, and the height of the end of the guide trough of the vibrating feeder matches the height of the feed port of the storage device.
[0009] Optionally, the height of the accommodating cavity is configured to match a single standard component.
[0010] Optionally, the standard parts precision outbound system also includes a guide component, which includes a guide rail and a conveying trolley. The guide rail is arranged in a horizontal direction, and the conveying trolley is movably installed on the guide rail. The warehousing component is installed on the conveying trolley. The storage device and the corresponding sorting component are provided in multiple groups and are arranged at intervals along the extension direction of the guide rail.
[0011] Optionally, the inner wall profiles of the storage devices between the multiple groups of the storage devices and the sorting components are different.
[0012] Optionally, the standard parts precision outbound system further includes a vertical support frame, which is arranged in a vertical direction and disposed at both ends of the guide rail, and the ends of the guide rail are slidably connected to the vertical support frame.
[0013] Optionally, the standard parts precision warehousing system also includes a storage support frame, on which a plurality of horizontal connecting rods are arranged longitudinally, and the plurality of horizontal connecting rods are provided with a plurality of groups of coaxially arranged assembly holes, and the storage device is inserted into the plurality of horizontal connecting rods through the assembly holes.
[0014] Optionally, the drop opening is adjacent to the accommodating cavity provided below the outlet of the storage device.
[0015] Optionally, a guide groove is provided at the bottom of the distribution box, one end of which is connected to the drop-out port and the other end of which is arranged toward the collection box.
[0016] The beneficial effects of the technical solution provided by the embodiment of the utility model include at least:
[0017] The standard parts precision outbound system provided by the embodiment of the present utility model adopts a vertical storage structure as a whole. The standard parts transported from above are moved from top to bottom by the warehousing component through the conveyor belt and the feeder to the storage device for storage, which increases the space utilization and reduces the volume occupied by the entire system in the horizontal direction. The storage device provides storage space for standard parts when outbound delivery is not in progress. When outbound delivery is required, the sorting box in the sorting component is used to hold the standard parts falling from the storage device outlet from below, and the internal rotating mechanism is used to form a accommodating cavity to sort the standard parts. Finally, the standard parts in the accommodating cavity are put into the collection box through the drop port for the staff to take out. It realizes fully automatic single precision outbound delivery in sequence, while ensuring the accuracy of the number of standard parts outbound, reducing labor production costs and improving outbound delivery efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the standard parts precision outbound system provided by an embodiment of the utility model;
[0020] Figure 2 This is a partial structural diagram of the standard parts precision outbound system provided by an embodiment of the utility model;
[0021] Figure 3 This is a schematic diagram of the top view of the horizontal connecting rod provided by an embodiment of the utility model;
[0022] Figure 4 It is a structural diagram of a storage device and a sorting component provided by an embodiment of the present utility model;
[0023] Figure 5 This is a schematic diagram of the top view of the sorting assembly provided by an embodiment of the present utility model;
[0024] Figure 6 This is a bottom-up structural diagram of a sorting assembly provided by an embodiment of the present utility model;
[0025] Figure 7 It is a structural schematic diagram of another sorting component provided by an embodiment of the present utility model.
[0026] In the figure: 1-warehouse entry component; 2-storage device; 3-sorting component; 4-guide component; 5-vertical support frame; 6-storage support frame; 11-conveyor belt; 12-feeder; 31-material distribution box; 31a-accommodating chamber; 32-collecting box; 41-guide rail; 42-conveyor trolley; 61-horizontal connecting rod; 311-rotating mechanism; 312-guide groove; 611-assembly hole; 3111-rotating shaft; 3112-rotating plate; 3113-drive motor; 3114-dropping port. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0028] Figure 1 This is a schematic diagram of the three-dimensional structure of the standard parts precision outbound system provided by an embodiment of the utility model; Figure 2 This is a partial structural diagram of the standard parts precision outbound system provided by an embodiment of the utility model; Figure 3 This is a schematic diagram of the top view of the horizontal connecting rod provided by an embodiment of the utility model; Figure 4 It is a structural diagram of a storage device and a sorting component provided by an embodiment of the present utility model; Figure 5 This is a schematic diagram of the top view of the sorting assembly provided by an embodiment of the present utility model; Figure 6 This is a bottom-up structural diagram of a sorting assembly provided by an embodiment of the present utility model; Figure 7 This is a structural diagram of another sorting component provided by an embodiment of the present utility model. Figures 1 to 7 As shown, an embodiment of the present invention provides a standard parts precise warehousing system, including a warehousing component 1, a storage device 2 and a sorting component 3.
[0029] Among them, the storage component 1 includes a conveyor belt 11 and a feeder 12, the conveyor belt 11 is connected to the feeding end of the feeder 12, and the inlet of the storage device 2 is connected to the discharging end of the feeder 12.
[0030] The sorting assembly 3 includes a distribution box 31 and a collection box 32. The outlet of the storage device 2 is located above the inlet of the distribution box 31. A rotating mechanism 311 is disposed within the distribution box 31. The rotating mechanism 311 comprises a rotating shaft 3111 disposed in the middle of the distribution box 31 and a plurality of rotating discs 3112 arranged radially along and connected to the rotating shaft 3111. The plurality of rotating discs 3112 are arranged at equal angles to divide the distribution box 31 into a plurality of receiving chambers 31a. A drive motor 3113 and a discharge opening 3114 matching the contours of the receiving chambers 31a are disposed at the bottom of the distribution box 31. The collection box 32 is disposed below the discharge opening 3114, and the drive motor 3113 is in driving connection with the rotating shaft 3111.
[0031] In an embodiment of the present invention, when the standard parts precision outbound system is working, it first uses the existing picking system in the stereoscopic warehouse, such as the AGV trolley, to weigh, transport and pour the boxed standard parts to be sorted onto the conveyor belt 11 set at a high place in the warehouse. Since they are standard parts, the total number of standard parts sent into the standard parts precision outbound system can be recorded to facilitate subsequent statistics. Afterwards, the conveyor belt 11 guides the standard parts to the feeder 12 for further loading. For example, in an embodiment of the present invention, the feeder 12 is a vibrating feeder, and the height of the end of the guide trough matches the height of the feed port of the storage device 2. The standard parts are poured from above into the vibrating disk of the vibrating feeder, and after the vibration posture is adjusted, they are neatly arranged in a specific direction through its guide trough, and are sequentially guided and transported to the feed port of the storage device 2, and fall into the storage device 2 under the action of gravity. There is no need to set up other guiding connection structures, and the structure is simple and easy to install. Standard parts that fall into the storage device 2 can be stored in the storage device 2. When they need to be shipped out, the standard parts located at the bottom of the storage device 2 will fall into the distribution box 31 through the outlet. The distribution box 31 is generally flat and cylindrical, and a rotating mechanism 311 is provided inside it. A plurality of vertically arranged rotating discs 3112 are connected to the rotating shaft 3111 located in the middle and are spaced at equal angles around the circumference of the distribution box 31. The end of each rotating disc 3112 is adjacent to the inner side wall of the distribution box 31 to separate the distribution box 31 into multiple accommodating chambers 31a. In other words, a accommodating chamber 31a is defined between every two adjacent rotating discs 3112 and the inner side wall of the distribution box 31. By adjusting the angle between two adjacent rotating discs 3112, each accommodating chamber 31a can accommodate exactly one standard part. Furthermore, the height of each accommodating cavity 31a can be configured to match a single standard component, so that when a standard component falls from the storage device 2 into the distribution box 31, the standard component will vertically occupy the height space of the accommodating cavity 31a, and the next standard component at the exit of the storage device 2 will be supported to prevent it from falling out together, ensuring that only one standard component will fall out at a time, and the other standard components will remain in the storage device 2. At this time, the staff controls the drive motor 3113 through the corresponding control program to drive the rotating shaft 3111 to rotate, thereby driving the multiple rotating discs 3112 to rotate. After the accommodating cavity 31a with the standard component rotates past the exit of the storage device 2, the next standard component in the storage device 2 loses the support of the previous standard component, that is, it will fall into the adjacent accommodating cavity 31a rotated below the exit of the storage device 2 under the action of gravity. When the standard components dropped into the distribution box 31 pass through the drop opening 3114 under the push of the rotating piece 3112 , they fall into the collection box 32 below from the drop opening 3114 under the action of gravity.When there is no need to ship out of the warehouse, the standard parts transported by the warehousing component 1 will remain stored in the storage device 2; when shipping out of the warehouse is required, the staff will control the sorting component 3 through the corresponding control program. According to the number of standard parts required input by the staff in the operation interface, the driving motor 3113 drives the rotating shaft 3111 to rotate the corresponding number of times. The angle of each rotation is the angle between the two rotating plates 3112, ensuring that the corresponding number of accommodating cavities 31a with standard parts passed through the drop-out port 3114, thereby automatically transporting the standard parts in precise quantity to the collection box 32 for the staff to take out.
[0032] The standard parts precision outbound system provided by the embodiment of the present utility model adopts a vertical storage structure as a whole. The standard parts transported from above are moved from top to bottom by the storage component 1 through the conveyor belt 11 and the feeder 12 to the storage device 2 for storage, which increases the space utilization and reduces the volume occupied by the entire system in the horizontal direction. The storage device 2 provides storage space for standard parts when not outbound. When outbound is required, the sorting box 31 in the sorting component 3 is used to hold the standard parts falling from the outlet of the storage device 2 from below, and the internal rotating mechanism 311 is used to form a accommodating cavity 31a to sort the standard parts. Finally, the standard parts in the accommodating cavity 31a are put into the collection box 32 through the drop port 3114 for the staff to take out. It realizes fully automatic single precision outbound in sequence, while ensuring the accuracy of the number of standard parts outbound, reducing labor production costs and improving outbound efficiency.
[0033] Optionally, the drop opening 3114 is adjacent to the accommodating cavity 31a provided below the outlet of the storage device 2. For example, in an embodiment of the present invention, with the configuration of the collection box 32, the drive motor 3113 drives the rotating shaft 3111 to rotate once at a specific angle, thereby pushing the standard component that has just fallen from the storage device 2 into the adjacent accommodating cavity 31a to the top of the drop opening 3114 and dropping it into the collection box 32, effectively ensuring the efficiency of single and accurate outbound delivery.
[0034] Optionally, the storage device 2 is cylindrical and arranged in a vertical direction. The inner wall profile of the storage device 2 matches a single standard part. The inlet of the storage device 2 is set at the top, and the outlet of the storage device 2 is set at the bottom. For example, in an embodiment of the present invention, in accordance with the setting requirements of an automated three-dimensional warehouse, the storage device 2 is set as a vertical cylindrical storage structure, corresponding to the storage and loading and unloading of standard parts such as rivets and screws. After the standard parts are transported one by one from the top to the storage device 2, they will be stored in the storage device 2 in sequence along the longitudinal direction, end to end, under the limit of the inner wall profile. They fall into the accommodating cavity 31a of the distribution box 31 in a longitudinal posture to ensure the accuracy of the sequence when discharging.
[0035] Optionally, the standard parts precision outbound system further includes a guide assembly 4, which includes a guide rail 41 and a transport trolley 42. The guide rail 41 is arranged horizontally, and the transport trolley 42 is movably mounted on the guide rail 41. The storage assembly 1 is mounted on the transport trolley 42. The storage devices 2 and the corresponding sorting assemblies 3 are provided in multiple groups and are spaced apart along the extension direction of the guide rail 41. For example, in an embodiment of the present invention, the standard parts precision outbound system can adopt the form of multiple groups of storage devices 2 and corresponding sorting assemblies 3 arranged in parallel, and the guide assembly 4 is used to move and guide the storage assembly 1, and the corresponding standard parts are moved from the top to the corresponding storage device 2 position in sequence to be lowered. By setting up multiple groups of storage devices 2 and corresponding sorting assemblies 3, it is possible to achieve simultaneous storage and separate outbound of multiple rows of standard parts, thereby improving the outbound efficiency of standard parts. Furthermore, the inner wall profiles of the storage devices 2 can be different between the multiple groups of storage devices 2 and the sorting assemblies 3. Different groups of storage devices 2 can be used to store and dispatch standard parts of different specifications separately, thereby further improving the dispatch efficiency of standard parts and the practicality of the dispatch system.
[0036] Optionally, the standard parts precision outbound system also includes a vertical support frame 5, which is arranged in a vertical direction and is provided at both ends of the guide rail 41, and the ends of the guide rail 41 are slidably connected to the vertical support frame 5. For example, in an embodiment of the present utility model, the guide rail 41 provided on the top of the storage device 2 for supporting and guiding the warehousing component 1 is supported by the vertical support frames 5 on both sides, and the structure is stable. Furthermore, the vertical support frame 5 can be provided with a slide rail structure along its extension direction, and a sliding motor or a slider structure can be provided on both sides of the guide rail 41 for cooperative connection. According to actual needs, the guide rail 41 can be driven to rise and fall along the vertical support frame 5 to adapt to the corresponding outbound needs of storage devices 2 or shelves of different heights in the warehouse, thereby further improving the adaptability and practicality of the outbound system.
[0037] Optionally, the standard parts precision outbound system further includes a storage support frame 6, on which a plurality of horizontal connecting rods 61 are longitudinally arranged, and the plurality of horizontal connecting rods 61 are provided with a plurality of groups of coaxially arranged assembly holes 611, and the storage device 2 is inserted into the plurality of horizontal connecting rods 61 through the assembly holes 611. For example, in an embodiment of the present utility model, a plurality of groups of cylindrical storage devices 2 are supported and installed by providing an integrated storage support frame 6. During assembly, at least two ends of the storage device 2 are fixedly connected in a plug-in manner to ensure the support stability of the vertically arranged storage device 2. The use of assembly holes 611 for plug-in installation also facilitates the replacement of storage devices 2 of different height specifications, and facilitates construction and installation.
[0038] Optionally, the bottom of the material distribution box 31 is provided with a guide groove 312 with one end connected to the drop opening 3114 and the other end facing the collection box 32. Figure 7 In the embodiment of the utility model, since there is a certain distance between the blanking port 3114 and the internal storage space of the distribution box 31, the blanking is limited and guided by setting the corresponding guide groove 312, which can ensure that the standard parts can slide accurately into the collection box 32. At the same time, it can also play a certain buffering role to prevent the standard parts from bumping during the blanking process.
[0039] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the present invention belongs. The terms "first", "second" and similar words used in the specification and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Similarly, terms such as "a" or "an" do not indicate a quantity limitation, but rather indicate the presence of at least one. Terms such as "include" or "comprising" mean that the elements or objects appearing before "include" or "comprising" include the elements or objects listed after "include" or "comprising" and their equivalents, and do not exclude other elements or objects. Terms such as "connected" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper", "lower", "left", and "right" are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0040] The above description is only an optional embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A standard parts precision outbound system, characterized by: include: Warehousing component (1), storage device (2) and sorting component (3), The storage component (1) comprises a conveyor belt (11) and a feeder (12), wherein the conveyor belt (11) is connected to the feed end of the feeder (12), and the inlet of the storage device (2) is connected to the discharge end of the feeder (12). The sorting component (3) comprises a distribution box (31) and a collection box (32), wherein the outlet of the storage device (2) is located above the inlet of the distribution box (31), and a rotating mechanism (311) is provided in the distribution box (31), wherein the rotating mechanism (311) comprises a rotating shaft (311) provided in the middle of the distribution box (31). 1) and a plurality of rotating plates (3112) arranged along the radial direction of the rotating shaft (3111) and connected to the rotating shaft (3111), the plurality of rotating plates (3112) are arranged at equal angles to separate the distribution box (31) into a plurality of accommodating cavities (31a), a driving motor (3113) and a drop opening (3114) matching the contour of the accommodating cavity (31a) are provided at the bottom of the distribution box (31), the collecting box (32) is provided below the drop opening (3114), and the driving motor (3113) is in transmission connection with the rotating shaft (3111).
2. The standard parts precision outbound system according to claim 1, characterized in that: The storage device (2) is cylindrical and arranged in a vertical direction. The inner wall profile of the storage device (2) matches a single standard part. The inlet of the storage device (2) is arranged at the top, and the outlet of the storage device (2) is arranged at the bottom.
3. The standard parts precision outbound system according to claim 2, characterized in that: The feeder (12) is a vibrating feeder (12), and the height of the end of the guide trough of the vibrating feeder matches the height of the feed opening of the storage device (2).
4. The standard parts precision outbound system according to claim 2, characterized in that: The height of the accommodating cavity (31a) is configured to match a single standard part.
5. The standard parts precision outbound system according to claim 2, characterized in that: The standard parts precise outbound system further comprises a guide assembly (4), wherein the guide assembly (4) comprises a guide rail (41) and a conveying trolley (42), wherein the guide rail (41) is arranged in a horizontal direction, the conveying trolley (42) is movably mounted on the guide rail (41), the warehousing assembly (1) is mounted on the conveying trolley (42), and the storage device (2) and the corresponding sorting assembly (3) are provided in a plurality of groups and are arranged at intervals along the extension direction of the guide rail (41).
6. The standard parts precision outbound system according to claim 5, characterized in that: Between the multiple groups of storage devices (2) and the sorting components (3), the inner wall profiles of the storage devices (2) are different.
7. The standard parts precision outbound system according to claim 5, characterized in that: The standard parts precise outbound system further comprises a vertical support frame (5), which is arranged in a vertical direction and disposed at both ends of the guide rail (41), and the ends of the guide rail (41) are slidably connected to the vertical support frame (5).
8. The standard parts precision outbound system according to claim 5, characterized in that: The standard parts precise outbound system further comprises a storage support frame (6), wherein a plurality of horizontal connecting rods (61) are longitudinally arranged on the storage support frame (6), and the plurality of horizontal connecting rods (61) are provided with a plurality of groups of coaxially arranged assembly holes (611), and the storage device (2) is inserted into the plurality of horizontal connecting rods (61) through the assembly holes (611).
9. The standard parts precision outbound system according to any one of claims 1 to 8, characterized in that: The drop opening (3114) is adjacent to the accommodating cavity (31a) provided below the outlet of the storage device (2).
10. The standard parts precision outbound system according to any one of claims 1 to 8, characterized in that: The bottom of the distribution box (31) is provided with a guide groove (312) with one end connected to the drop opening (3114) and the other end facing the collection box (32).