Bucket elevator with steel wire rope core rubber belt
Through dust cleaning components and precisely designed lifting hopper guide plates, the problems of dust pollution and insufficient stability of traditional equipment are solved, and a clean environment and efficient production are achieved.
Patent Information
- Application Number
- CN202422585588.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-25
AI Technical Summary
Traditional material lifting equipment generates a large amount of dust and dust during the lifting and emission process, polluting the environment and threatening employees' health. At the same time, the stability and accuracy of improvement are insufficient, making it difficult to meet the needs of modern industrial production.
Dust cleaning components are adopted, including fan, recycling bin, washing water and adsorption filter layer. Dust-containing gas is extracted through the fan and washed and filtered in the recycling bin. Combined with a precisely designed lifting hopper and material guide plate, it ensures uniform, stable lifting and accurate discharge of materials.
Effectively remove dust and dust, ensure clean working environment, reduce occupational disease risks, achieve stability and accuracy of materials, and improve production efficiency.
Smart Images
Figure CN223267613U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of elevators, in particular to a steel wire rope core belt bucket elevator. Background Art
[0002] The steel rope core belt bucket elevator uses steel rope as the bearing structure and belt as the traction structure. Through a series of circular motions of buckets and belts, it can achieve vertical lifting of materials. It is widely used in mining, coal, chemical, electric power, building materials, metallurgy, grain and other industries for vertical or oblique transportation of bulk or block materials.
[0003] However, traditional material lifting equipment often generates a large amount of dust and powder during the lifting and discharge process, which not only seriously pollutes the working environment, but also poses a serious threat to the health of employees. At the same time, traditional equipment also has many shortcomings in the stability and accuracy of material lifting, and it is difficult to meet the needs of modern industrial production for efficient and precise material handling. Utility Model Content
[0004] The utility model provides a steel wire rope core belt bucket elevator, which aims to solve the problem that traditional material lifting equipment often generates a large amount of dust and powder during the lifting and discharge process, which not only seriously pollutes the working environment, but also poses a serious threat to the health of employees. At the same time, traditional equipment also has many shortcomings in the stability and accuracy of material lifting.
[0005] The utility model is implemented as follows: a wire rope core belt bucket elevator, comprising a mounting shell; a lifting body arranged in the mounting shell; and a dust removal component arranged on the outside of the mounting shell; wherein the dust removal component comprises: a fan and a recovery box arranged on the outer side wall of the mounting shell; the adsorption end of the fan is connected to the inner cavity of the mounting shell; the discharge end of the fan is connected to a duct, which extends to the lower position of the recovery box and is connected thereto; the lower position of the inner cavity of the recovery box is filled with washing water; a plurality of adsorption filter layers are arranged at the upper position of the inner cavity of the recovery box; the recovery box is provided with an exhaust port connected to its inner cavity at the upper position adjacent to the fan.
[0006] Preferably, the adsorption filtration layer is composed of a polymer fiber filtration membrane and an activated carbon filtration membrane from bottom to top.
[0007] Preferably, the lifting body includes: an active roller rotating at the upper position of the inner cavity of the installation shell; a driven roller rotating at the upper position of the inner cavity of the installation shell; the active roller and the driven roller are connected by a wire rope core belt transmission.
[0008] Preferably, a servo motor is provided on the outer surface of the mounting shell, and the output end of the servo motor is fixedly connected to the end key of the active roller.
[0009] Preferably, the outer surface of the steel cord core tape is provided with a plurality of lifting hoppers, and the plurality of lifting hoppers are arranged at equal distances.
[0010] Preferably, a discharge port is provided at an upper position of the installation shell, and a material guide plate is provided on one side of the discharge port extending to the interior of the installation shell, and the material guide plate is arranged at an inclination.
[0011] Preferably, both outer walls of the mounting shell are provided with feeding ports communicating with the inner cavity thereof, and both feeding ports are provided with sealing covers.
[0012] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0013] First: During the material lifting and discharge process, the dust and powder generated by this device are effectively treated by the dust removal component. Through the synergistic effect of washing water and adsorption filter layer, the system can efficiently remove the dust, powder, harmful gases and odors generated during the material lifting and discharge process, ensuring the cleanliness of the working environment, significantly reducing the risk of employees suffering from occupational diseases due to long-term exposure to dust-polluted environment, and providing strong protection for the health of employees.
[0014] Secondly: This device realizes efficient and stable lifting of materials. The lifting hoppers are set at equal distances to ensure that the amount of material loaded in each hopper is the same, thereby ensuring the uniformity and stability of the lifting. At the same time, the design of the guide plate not only guides the material to slide accurately, but also ensures that the material can be accurately discharged to the predetermined collection device or conveyor belt by precisely controlling the discharge position, thereby maintaining the continuity and efficiency of the production line. This advantage ensures the smoothness and accuracy of the material during the lifting and discharge process, thereby improving the overall production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front cross-sectional structural diagram of the present utility model;
[0016] Figure 2 It is a front view of the utility model;
[0017] Figure 3 It is a three-dimensional structural diagram of the utility model;
[0018] Figure 4 It is a top view of the utility model;
[0019] In the figure: 1. Installation shell; 2. Fan; 3. Recovery box; 4. Conduit; 5. Washing water; 6. Adsorption filter layer; 7. Exhaust port; 8. Polymer fiber filter membrane; 9. Activated carbon filter membrane; 10. Active roller; 11. Driven roller; 12. Wire rope core tape; 13. Servo motor; 14. Lifting hopper; 15. Discharge port; 16. Guide plate; 17. Feed port; 18. Sealing cover. DETAILED DESCRIPTION
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0021] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0022] The present invention provides a steel cord belt bucket elevator. Figure 1-4 As shown, it includes an installation shell 1; a lifting body arranged in the installation shell 1; and a dust removal component arranged on the outside of the installation shell 1; wherein the dust removal component includes: a fan 2 and a recovery box 3 arranged on the outer wall of the installation shell 1; the adsorption end of the fan 2 is connected to the inner cavity of the installation shell 1; the discharge end of the fan 2 is connected to a duct 4, and the duct 4 extends to the lower position of the recovery box 3 and is connected thereto; the lower position of the inner cavity of the recovery box 3 is filled with washing water 5; a plurality of adsorption filter layers 6 are arranged at the upper position of the inner cavity of the recovery box 3; the recovery box 3 is provided with an exhaust port 7 connected to its inner cavity at the upper position adjacent to the fan 2.
[0023] It should be noted that, since traditional material lifting equipment often generates a large amount of dust and powder during the lifting and discharge process, this not only seriously pollutes the working environment, but also poses a serious threat to the health of employees. At the same time, traditional equipment also has many shortcomings in the stability and accuracy of material lifting. This solution effectively removes the dust, powder, harmful gases and odors generated during the material lifting and discharge process through the efficient operation of the dust removal components, ensures the cleanliness of the working environment, reduces the risk of employees suffering from occupational diseases due to long-term exposure to dust-polluted environments, and provides strong protection for the health of employees; secondly, through the precisely designed lifting hopper 14 and guide plate 16, efficient and stable lifting and accurate discharge of materials are achieved, ensuring the continuity and efficiency of the production line and improving the overall production efficiency; therefore, this device not only protects the health of employees, but also promotes the improvement of production efficiency.
[0024] Specifically, in this embodiment, the present solution mainly includes an installation shell 1; during the operation of the steel wire rope core belt 12 bucket elevator, the material is vertically lifted in the installation shell 1 through the lifting body; in this process, the material and the bucket elevator belt may generate a certain amount of dust or dust; in order to effectively deal with this dust, a dust removal component is installed on the outside of the installation shell 1 of the elevator; the dust removal component includes a fan 2 and a recovery box 3; when the fan 2 is started, it generates suction to draw the dust-laden air from the installation shell 1 and discharge it into the duct 4 connected to it through the exhaust end of the fan 2; the duct 4 guides the dust-laden air flow to the lower position of the recovery box 3, so that it comes into contact with the washing water 5 filled in the recovery box 3; the washing water 5 can effectively adsorb, dissolve or precipitate dust particles in the air flow, so that the air is preliminarily purified;
[0025] The air treated with the washing water 5 then continues to rise and enters the upper position of the inner cavity of the recovery box 3; here, the air will pass through several layers of adsorption filter layers 6, further capturing and removing tiny dust particles remaining in the airflow, ensuring that the exhausted air reaches a higher degree of cleanliness; finally, the air that has undergone two purification processes is discharged from the exhaust port 7 opened at the upper position of the recovery box 3 near the fan 2 and enters the surrounding environment; in this way, the entire dust removal assembly completes the effective treatment of dust generated during the operation of the elevator, ensuring the cleanliness of the working environment and the health of employees.
[0026] In a further preferred embodiment of the present invention, Figure 1 As shown, the adsorption filter layer 6 comprises a polymer fiber filter membrane 8 and an activated carbon filter membrane 9 from bottom to top.
[0027] In this embodiment, the dust-containing air first passes through the polymer fiber filter membrane 8, and the larger dust particles are intercepted and retained on the membrane. The air that has been preliminarily purified then passes through the activated carbon filter membrane 9. The adsorption effect of the activated carbon further removes harmful gases, odors and tiny dust particles in the air. Finally, the air purified by the two filter layers is discharged from the exhaust port 7 of the recovery box 3 and enters the surrounding environment. Through such a design, the dust and pollutants generated during the operation of the elevator can be efficiently removed, ensuring the cleanliness of the working environment and the health of the employees.
[0028] In a further preferred embodiment of the present invention, Figure 1 As shown, the lifting body includes: an active roller 10 rotating at the upper position of the inner cavity of the installation shell 1; a driven roller 11 rotating at the upper position of the inner cavity of the installation shell 1; the active roller 10 and the driven roller 11 are connected by a steel wire rope core belt 12.
[0029] In this embodiment, when the active roller 10 rotates, it drives the wire rope core belt 12 to move through friction, driving the driven roller 11 to rotate synchronously, and the lifting hopper 14 on the wire rope core belt 12 also moves accordingly. After the material is loaded into the lifting hopper 14, it is lifted vertically as the wire rope core belt 12 moves, completing the transmission process.
[0030] In a further preferred embodiment of the present invention, Figure 2 As shown, a servo motor 13 is provided on the outer surface of the mounting housing 1 , and the output end of the servo motor 13 is fixedly connected to the end key of the active roller 10 .
[0031] In this embodiment, the servo motor 13 starts to work and drives the active roller 10 to rotate through the key connection. At this time, the steel cord belt 12 forms a closed loop between the active roller 10 and the driven roller 11 and starts to move.
[0032] In a further preferred embodiment of the present invention, Figure 1 As shown, a plurality of lifting hoppers 14 are provided on the outer surface of the steel cord core tape 12, and the plurality of lifting hoppers 14 are arranged at equal intervals.
[0033] In this embodiment, as the steel cord tape 12 moves, the lifting hopper 14 filled with materials is lifted vertically. Since the lifting hoppers 14 are arranged at equal intervals, each lifting hopper 14 can be loaded with the same amount of materials, thereby ensuring the uniformity and stability of the lifting.
[0034] In a further preferred embodiment of the present invention, Figure 1As shown, a discharge port 15 is provided at the upper portion of the mounting shell 1 , and a material guide plate 16 is provided on one side of the discharge port 15 extending to the interior of the mounting shell 1 , and the material guide plate 16 is arranged at an inclination.
[0035] In this embodiment, during the operation of the elevator, the material is loaded onto the lifting hopper 14 and is lifted vertically as the wire rope core tape 12 moves. When the lifting hopper 14 moves to the vicinity of the discharge port 15, the material will slide along the inclined surface of the guide plate 16. The guide plate 16 not only guides the material to slide, but also controls the discharge position of the material through its position and inclination angle, which helps to ensure that the material can be accurately discharged to the predetermined collection device or conveyor belt, thereby maintaining the continuity and efficiency of the production line.
[0036] In a further preferred embodiment of the present invention, Figure 1-4 As shown, both outer walls of the mounting shell 1 are provided with feeding ports 17 communicating with the inner cavity thereof, and both feeding ports 17 are provided with sealing covers 18 .
[0037] In this embodiment, before or during the operation of the elevator, the operator can open the sealing cover 18 on the feeding port 17 and load the material into the lifting hopper 14 through the feeding port 17. When the sealing cover 18 is closed and fixed, a tight seal is formed between them and the feeding port 17 to prevent the material from leaking out of the feeding port 17 during the operation of the elevator, which helps to keep the production environment clean and tidy and prevent material waste and environmental pollution.
[0038] Working principle: When the device is in use, the servo motor 13 drives the active roller 10 to rotate through the key connection; at this time, the wire rope core belt 12 forms a closed loop between the active roller 10 and the driven roller 11 and starts to move; as the active roller 10 rotates, it drives the wire rope core belt 12 to move through friction, and the lifting hopper 14 on the wire rope core belt 12 also moves accordingly; in the loading area of the elevator, the operator can open the sealing cover 18 on the feeding port 17 and load the material into the lifting hopper 14 through the feeding port 17; since the lifting hoppers 14 are arranged at equal distances, each lifting hopper 14 can be loaded with the same amount of material, thereby ensuring the uniformity and stability of the lifting; when the sealing covers 18 are closed and fixed, they form a tight seal with the feeding port 17, effectively preventing the material from leaking from the feeding port 17 during the operation of the equipment;
[0039] As the steel cord belt 12 continues to move, the lifting hopper 14 filled with material is lifted vertically. When the lifting hopper 14 moves to the vicinity of the discharge port 15, the material slides down along the inclined surface of the guide plate 16. The guide plate 16 not only guides the material but also precisely controls the discharge position of the material through its position and tilt angle, ensuring that the material is accurately discharged to the predetermined collection device or conveyor belt, thereby maintaining the continuity and efficiency of the production line.
[0040] During the lifting and discharge of materials, friction and collision between the materials and the bucket elevator may generate a certain amount of dust or powder. To effectively deal with this dust, the dust removal component comes into play. After the fan 2 is started, it generates a strong suction force, drawing the dust-laden air from the installation housing 1 and discharging it into the duct 4 connected to it through the exhaust end of the fan 2. The duct 4 guides this dust-laden airflow to the lower part of the recovery box 3, so that it comes into contact with the washing water 5 filled in the recovery box 3. The washing water 5 plays a key role here, effectively adsorbing, dissolving or precipitating dust particles in the airflow, thereby achieving preliminary purification of the air.
[0041] The air treated with the washing water 5 then continues to rise and enters the upper position of the inner cavity of the recovery box 3; here, the air will pass through several layers of polymer fiber filter membranes 8 and activated carbon filter membranes 9; the polymer fiber filter membranes 8 first intercept and retain larger dust particles, while the activated carbon filter membranes 9 use their adsorption effect to further remove harmful gases, odors and tiny dust particles in the air; finally, the air purified by the two filter layers is discharged from the exhaust port 7 opened at the upper position of the recovery box 3 near the fan 2 and enters the surrounding environment; in this way, the entire dust removal assembly completes the effective treatment of dust generated during the operation of the elevator, ensuring the cleanliness of the working environment and the health of employees.
[0042] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.
[0043] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.
[0044] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.
[0045] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope to be protected by the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making any creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope to be protected by the present invention.
Claims
1. A steel cord belt bucket elevator, characterized in that: include: Install the housing; a lifting body disposed in the mounting housing; and a dust removal assembly disposed outside the mounting housing; Wherein, the dust removal component includes: A fan and a recovery box are arranged on the outer side wall of the mounting housing; The adsorption end of the fan is connected to the inner cavity of the mounting shell; The exhaust end of the fan is connected to a conduit, which extends to the lower position of the recovery box and is connected thereto; The lower portion of the inner cavity of the recovery box is filled with washing water; A plurality of adsorption and filtration layers are arranged at the upper portion of the inner cavity of the recovery box; An exhaust port communicating with the inner cavity of the recovery box is provided at an upper portion of the recovery box adjacent to the fan.
2. A steel cord belt bucket elevator according to claim 1, characterized in that: The adsorption filter layer is composed of a polymer fiber filter membrane and an activated carbon filter membrane from bottom to top.
3. A steel cord belt bucket elevator according to claim 1, characterized in that: The lifting subject comprises: an active roller rotating at an upper position of the inner cavity of the mounting shell; a driven roller rotating at an upper position of the inner cavity of the mounting shell; The active roller and the driven roller are connected via a steel wire rope core belt transmission.
4. A steel cord belt bucket elevator as claimed in claim 3, characterized in that: A servo motor is provided on the outer surface of the mounting shell, and the output end of the servo motor is fixedly connected with the end key of the active roller.
5. The steel cord belt bucket elevator according to claim 3, characterized in that: The outer surface of the steel cord core tape is provided with a plurality of lifting hoppers, and the plurality of lifting hoppers are arranged at equal distances.
6. A steel cord belt bucket elevator as claimed in claim 4, characterized in that: A material discharge port is provided at the upper portion of the installation shell, and a material guide plate is provided on one side of the material discharge port extending to the interior of the installation shell, and the material guide plate is arranged in an inclined manner.
7. A steel cord belt bucket elevator according to claim 6, characterized in that: The outer walls on both sides of the installation shell are provided with feeding ports connected with the inner cavity thereof, and the two feeding ports are both provided with sealing covers.