Wire collecting device for hollow brush wire processing

Abstract

The utility model relates to the technical field of hollow brush wire processing, and provides a wire winding device for hollow brush wire processing, which comprises a rack and a winding roller, and the top of the rack is provided with a wire winding assembly used for positioning and installing the winding roller and driving the winding roller to rotate to wind hollow brush wires. According to the hollow brush wire take-up device, the take-up roller for taking up hollow brush wires can be conveniently disassembled and assembled through the wire take-up assembly, the take-up roller replacement time is shortened, the downtime of a production line is effectively shortened, and the overall hollow brush wire take-up machining production efficiency is improved; due to the arrangement of the wire guide ring in the wire guide assembly, it can be ensured that hollow brush wires are correctly guided when the hollow brush wires penetrate through the wire guide assembly, and therefore the brush wires are evenly and tightly wound on the outer wall of the winding roller; through the arrangement of the orientation assembly, the movement range of the wire guide ring can be limited according to the size of the wind-up roller, and the flexibility and reliability of the wire guide ring for winding wires of wind-up rollers of different sizes are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of hollow brush wire processing, and specifically to a wire collecting device for processing hollow brush wires. Background Art

[0002] The existing device for winding hollow brush filaments is to fix the winding roller on the winding frame with bolts, start the motor, and the motor drives the winding roller to rotate. The brush filament begins to be wound on the surface of the winding roller. After winding is completed, the winding roller is removed and a new round of hollow brush filament winding can be carried out.

[0003] When the above-mentioned device disassembles the winding roller after winding, it is necessary to remove the nuts and other parts before the winding roller can be disassembled. However, the complicated disassembly process will lead to a longer replacement time for the winding roller, thereby increasing the downtime of the production line and affecting the overall hollow brush wire winding processing efficiency. Therefore, a wire collecting device for hollow brush wire processing is needed. Utility Model Content

[0004] In order to address the deficiencies of the prior art, the present invention provides a wire collecting device for processing hollow brush wires, which solves the technical problems mentioned in the above background technology.

[0005] The technical solution of the utility model is as follows: a wire collecting device for processing hollow brush filaments, comprising a frame and a winding roller, wherein a wire collecting assembly for positioning and installing the winding roller and driving the winding roller to rotate to reel in the hollow brush filaments is provided on the top of the frame;

[0006] The wire collecting assembly includes a cylinder and a motor fixed on the frame, the telescopic end of the cylinder is fixedly connected to the power plate, the inner wall of the bottom end of the power plate is rotatably connected to a ring, the inner wall of the ring is fixedly connected to a slide, the internal sliding sleeve of the slide is provided with a slide rod fixedly connected to the output end of the motor, and two concave blocks are provided at the end of the slide away from the slide rod, one of the concave blocks is fixed to the end face of the slide, and the other concave block rotates on the surface of the frame, and two slots are symmetrically provided on both sides of the winding roller, and the inner walls of the two slots are fixedly connected with protrusions adapted to the concave blocks.

[0007] Preferably, a wire guide assembly for evenly winding the hollow brush filaments on the winding roller is provided on the top of the left side of the frame, and the wire guide assembly includes an electric slide rail fixed on the frame.

[0008] Preferably, the outer wall of the electric slide rail is slidably connected to a transverse block, and the top of the transverse block is fixedly connected to a wire ring.

[0009] Preferably, a plush rubber plate is fixedly connected to the inner circumference of the wire loop, and the plush rubber plate is a plate-like structure with flocking on the upper surface of a rubber material.

[0010] Preferably, the circumference of the electric slide rail is provided with a directional component which, when driven synchronously by the cylinder, synchronously limits the range of movement of the wire loop according to the size of the winding roller.

[0011] Preferably, the directional assembly includes a connecting plate fixed to the top side of the power plate, the end of the connecting plate away from the power plate is fixedly connected to the auxiliary movable plate, and the inner wall of the bottom end of the auxiliary movable plate is fixedly connected to a sleeve mounted on the outer wall of the electric slide rail.

[0012] Preferably, two limiting ring plates are provided at one end of the sleeve away from the auxiliary movable plate, one limiting ring plate is fixedly connected to the sleeve, and the other limiting ring plate is fixedly connected to the frame.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model designs a wire-receiving assembly. Through the setting of the wire-receiving assembly, the winding roller for winding the hollow brush wire can be conveniently disassembled and assembled, which reduces the time for replacing the winding roller, effectively reduces the downtime of the production line, and improves the overall hollow brush wire collection processing efficiency.

[0015] 2. The utility model designs a wire guide assembly. The setting of the wire ring in the wire guide assembly can ensure that the hollow brush wire is correctly guided and directed when passing through, so that the brush wire is evenly and tightly wound on the outer wall of the winding roller, optimizing the entire production process and improving product quality and production efficiency.

[0016] 3. The utility model is designed with a directional component. Through the setting of the directional component, the wire loop can limit the range of movement according to the size of the winding roller, thereby improving the flexibility and reliability of the wire loop in winding wires on winding rollers of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0018] Figure 1 This is a schematic diagram of the winding roller installation structure proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure proposed by the utility model;

[0020] Figure 3 This is a schematic diagram of the left side planar structure proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the right side planar structure proposed by the utility model;

[0022] Figure 5 This is a schematic diagram of the partial decomposition structure proposed by the utility model.

[0023] In the figure: 1. Frame; 2. Winding roller; 3. Wire collecting assembly; 31. Cylinder; 32. Power plate; 33. Ring; 34. Slide; 35. Slide rod; 36. Concave block; 37. Protrusion; 38. Motor; 39. Slot; 4. Wire guide assembly; 41. Electric slide rail; 42. Transverse block; 43. Wire ring; 431. Plush rubber plate; 5. Orienting assembly; 51. Connecting plate; 52. Auxiliary moving plate; 53. Sleeve; 54. Limiting ring plate. DETAILED DESCRIPTION

[0024] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Hollow brush wires usually do require a take-up roller to assist in winding during the processing process. During the processing of hollow brush wires, the original hollow wire material (such as tubular or cylindrical material) is usually processed into the required brush wire shape through processing equipment. During the processing, the finished brush wire will be pulled out and wound through the take-up roller. When winding the hollow brush wire, a wire collection device for hollow brush wire processing is required.

[0026] When disassembling the winding roller after winding, the existing device needs to remove the nut and other parts before disassembling the winding roller. However, the complicated disassembly process will prolong the replacement time of the winding roller, thereby increasing the downtime of the production line and affecting the overall production efficiency of the hollow brush wire winding process. Figure 1-Figure 5 The embodiment provides a wire collecting device for processing hollow brush wires, including a frame 1 and a winding roller 2.

[0027] refer to Figure 2-Figure 5As shown, the complicated disassembly process will lead to a longer replacement time of the winding roller, thereby increasing the downtime of the production line and affecting the overall hollow brush wire collection processing efficiency. In order to improve the working efficiency of the hollow brush wire processing and collection, the following settings are made: a wire collection assembly 3 is provided on the top of the frame 1 for positioning and installing the winding roller 2 and driving the winding roller 2 to rotate to reel the hollow brush wire. The wire collection assembly 3 includes a cylinder 31 and a motor 38 fixed on the frame 1, the telescopic end of the cylinder 31 is fixedly connected to the power plate 32, the inner wall of the bottom end of the power plate 32 is rotatably connected to the inner wall of the ring 33, the inner wall of the ring 33 is fixedly connected to the slide 34, the inner sliding sleeve of the slide 34 is provided with a slide rod 35 fixedly connected to the output end of the motor 38, the inner wall of the slide 34 is horizontally provided with a slide groove, the outer wall of the slide rod 35 is fixedly connected to a slider slidably connected to the slide groove, the slide 34 is in the slide groove through the slider, and when the slide rod 35 is driven to rotate by the output end of the motor 38, the slide 34 can rotate synchronously. Two concave blocks 36 are provided at one end of the slide 34 away from the slide rod 35, one of the concave blocks 36 is fixed to the end face of the slide 34, and the other concave block 36 rotates on the surface of the frame 1. Two slots 39 are symmetrically provided on both sides of the winding roller 2, and the inner walls of the two slots 39 are fixedly connected with protrusions 37 that are adapted to the concave blocks 36. When installing the winding roller 2, first clamp the protrusion 37 in the slot 39 at one end of the winding roller 2 into the concave block 36 rotating on the surface of the frame 1 to achieve preliminary positioning, start the cylinder 31 to make the telescopic end drive slide 34 slide on the outer wall of the slide rod 35 until the concave block 36 fixed on the end face of the slide 34 is engaged with the protrusion 37 in the slot 39 on the other side of the winding roller 2 to complete the installation of the winding roller 2. After installation, start the motor 38 to rotate the winding roller 2 to collect the wire. After the wire collection is completed, start the cylinder 31 to return the telescopic end to its original position. The winding roller 2 after winding the hollow brush wire can be disassembled, which can effectively reduce the downtime of the production line and thereby improve the overall hollow brush wire collection processing efficiency.

[0028] refer to Figure 2-Figure 3As shown, a wire guide assembly 4 for evenly winding the hollow brush filaments onto the winding roller 2 is provided at the top of the left side of the frame 1. The wire guide assembly 4 includes an electric slide rail 41 fixed to the frame 1. The outer wall of the electric slide rail 41 is slidably connected to a transverse block 42. A limiting groove is provided at the top of the frame 1. The bottom of the transverse block 42 is fixedly connected to the limiting block, and the limiting block is slidably connected to the limiting groove. A wire ring 43 is fixedly connected to the top of the transverse block 42. The inner circumference of the wire ring 43 is fixedly connected to a plush rubber plate 431. The plush rubber plate 431 is a plate-like structure with a flocked upper surface made of rubber, which protects the hollow brush filaments from wear. During the process of winding the hollow brush filaments, the electric slide rail 41 is started to make the transverse block 42 drive the wire ring 43 to move back and forth laterally, so that the hollow brush filaments can be guided and wound by the wire ring 43 in the process of passing through the wire ring 43, which can avoid the hollow brush filaments from becoming loose or crossing during the winding process, and ensure that each circle of the brush filaments can be tightly wound on the winding roller 2, so that the hollow brush filaments are evenly wound on the outer wall of the winding roller 2, thereby improving the quality of the winding of the hollow brush filaments by the winding roller 2.

[0029] refer to Figure 2-Figure 3 As shown, the circumference of the electric slide 41 is provided with a directional component 5 that synchronously limits the range of motion of the wire loop 43 according to the size of the winding roller 2 under the synchronous drive of the cylinder 31. The directional component 5 includes a connecting plate 51 fixed to the side of the top of the power plate 32, and the end of the connecting plate 51 away from the power plate 32 is fixedly connected to the auxiliary movable plate 52. The inner wall of the bottom end of the auxiliary movable plate 52 is fixedly connected to a sleeve 53 sleeved on the outer wall of the electric slide 41. The inner wall of the sleeve 53 does not contact the outer wall of the electric slide 41, and the end of the sleeve 53 away from the auxiliary movable plate 52 is fixed. There are two limit ring plates 54, one of which is fixedly connected to the sleeve 53, and the other is fixedly connected to the frame 1. The telescopic length of the telescopic end of the cylinder 31 depends on the size of the winding roller 2. When the size of the winding roller 2 is too small, the telescopic length of the telescopic end of the cylinder 31 will be larger. At this time, the sleeve 53 will synchronize the telescopic length of the telescopic end of the cylinder 31 and move on the outer wall of the electric slide rail 41, so that the limit ring plate 54 limits the range of movement of the wire ring 43, so that the hollow brush filament can be evenly and reliably wound on winding rollers 2 of different sizes.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wire collecting device for processing hollow brush wires, comprising a frame (1) and a winding roller (2), characterized in that: A wire collection assembly (3) is provided on the top of the frame (1) for positioning and installing the winding roller (2) and driving the winding roller (2) to rotate and reel in the hollow brush wire; The wire collecting assembly (3) comprises a cylinder (31) and a motor (38) fixed on the frame (1), the telescopic end of the cylinder (31) is fixedly connected to a power plate (32), the inner wall of the bottom end of the power plate (32) is rotatably connected to a ring (33), the inner wall of the ring (33) is fixedly connected to a slide cylinder (34), the inner sliding sleeve of the slide cylinder (34) is provided with a slide rod (35) fixedly connected to the output end of the motor (38), and the end of the slide cylinder (34) away from the slide rod (35) is provided with two concave blocks (36), one of which is fixed to the end face of the slide cylinder (34), and the other is rotated on the surface of the frame (1), and two slots (39) are symmetrically provided on both sides of the winding roller (2), and the inner walls of the two slots (39) are fixedly connected to protrusions (37) adapted to the concave blocks (36).

2. A wire collecting device for processing hollow brush filaments according to claim 1, characterized in that: A wire guide assembly (4) for evenly winding the hollow brush filaments onto the winding roller (2) is provided on the top of the left side of the frame (1). The wire guide assembly (4) includes an electric slide rail (41) fixed to the frame (1).

3. A wire collecting device for processing hollow brush wires according to claim 2, characterized in that: The outer wall of the electric slide rail (41) is slidably connected to a transverse block (42), and the top of the transverse block (42) is fixedly connected to a wire ring (43).

4. A wire collecting device for processing hollow brush filaments according to claim 3, characterized in that: The inner circumference of the wire ring (43) is fixedly connected with a plush rubber plate (431), and the plush rubber plate (431) is a plate-like structure with flocking on the upper surface of a rubber material.

5. A wire collecting device for processing hollow brush wires according to claim 2, characterized in that: The peripheral surface of the electric slide rail (41) is provided with a directional component (5) which synchronously limits the range of movement of the wire loop (43) according to the size of the winding roller (2) under the synchronous drive of the cylinder (31).

6. A wire collecting device for processing hollow brush filaments according to claim 5, characterized in that: The directional assembly (5) includes a connecting plate (51) fixed to the top side of the power plate (32), one end of the connecting plate (51) away from the power plate (32) is fixedly connected to the auxiliary moving plate (52), and the inner wall of the bottom end of the auxiliary moving plate (52) is fixedly connected to a sleeve (53) sleeved on the outer wall of the electric slide rail (41).

7. A wire collecting device for processing hollow brush filaments according to claim 6, characterized in that: Two limiting ring plates (54) are provided at one end of the sleeve (53) away from the auxiliary movable plate (52), one limiting ring plate (54) is fixedly connected to the sleeve (53), and the other limiting ring plate (54) is fixedly connected to the frame (1).

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