Winding device for metal wire production
By designing a winding device with a rotating toothed tube and a brush, the problems of impurities cleaning and friction damage on the surface of metal wire are solved, efficient cleaning and protection are achieved, and the appearance and mechanical properties of metal wire are improved.
Patent Information
- Application Number
- CN202422345530.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-25
AI Technical Summary
During the production process of existing metal wires, metal debris and impurities are difficult to clean after grinding, and scratches and frictional damage are easily caused when traction and winding.
A winding device including a fixed seat, a support plate, a rotating toothed cylinder, a brush, a vacuum pump and a rotating pull roller are designed to clean and protect the surface impurities of the metal wire material by rotating the cleaning and protection.
Effectively clean dust and impurities on the surface of metal wires, reduce surface defects, reduce friction damage, and improve the appearance quality and service life of wires.
Smart Images

Figure CN223268115U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal wire coiling, and more specifically to a coiling device for metal wire production. Background Art
[0002] Metal wire refers to a long, slender product made primarily of metal. Common metal wire materials include copper, aluminum, and steel. Different materials have varying physical and chemical properties, making them suitable for different applications. For example, copper wire has excellent conductivity and is widely used in the electrical field; steel wire, on the other hand, has high strength and toughness and is commonly used in construction, machinery, and other fields. A winding device for metal wire production is a device used to collect, organize, and wind the continuously produced wire during the metal wire production process. It primarily consists of a traction mechanism, a winding mechanism, a tension control mechanism, and auxiliary devices.
[0003] Existing metal wires often need to be polished during production and processing, and then need to be coiled after polishing. However, during the polishing process, a large amount of metal debris or impurities often adhere to the surface of the metal wire. During the coiling process, these metal debris and impurities may be pressed into the surface of the metal wire, causing surface defects such as scratches and pits. These defects not only affect the appearance of the wire, but also may reduce the mechanical properties and service life of the wire, causing many inconveniences in actual use.
[0004] In addition, when pulling existing metal wires, a simple traction ring is usually used to move and pull the metal wires, and the driving force of the driving motor is used to reel them onto the outer wall of the reeling shaft. However, in this process, the metal wires often cause certain friction with the traction ring, which will aggravate the scratches and damage to the metal wires, which undoubtedly causes great trouble in actual use.
[0005] In view of this, we propose a winding device for metal wire production. Utility Model Content
[0006] 1. Technical problems to be solved
[0007] The purpose of the utility model is to provide a winding device for metal wire production, so as to solve the problem in the above background technology that the cleaning effect is poor and the metal wire is easily damaged to varying degrees during the pulling and winding.
[0008] 2. Technical solution
[0009] A winding device for metal wire production comprises a fixed seat, a fixed plate 1 is provided on the top of the fixed seat, a driving motor is provided on one side wall of the fixed plate, a support plate 1 is further provided on the top of the fixed seat, an electric push rod is provided on one side wall of the support plate, a screw motor is provided on the side wall of the fixed seat, the output end of the screw motor extends to the inside of the fixed seat and is connected to the screw, a movable plate is provided on the circumferential outer wall of the screw, a support rod is provided on the top of the movable plate, a traction assembly is connected to the end of the support rod, the traction assembly comprises a fixed frame, a cleaning assembly is provided on the side wall of the fixed frame, and the cleaning assembly comprises a fixed plate 2.
[0010] Preferably, the output end of the electric push rod is connected to a movable plate, a side wall of the movable plate is provided with a clamping block, and a winding shaft is clamped between the clamping block and the output end of the driving motor.
[0011] Preferably, threaded rods are threadedly sleeved on the outer walls of both sides of the fixed frame, the ends of the threaded rods are rotatably connected to the movable frame, and the inner walls of the movable frame are rotatably connected to the traction roller.
[0012] Preferably, a second supporting plate is provided on the top of the second fixing plate, and a plurality of the second supporting plates are rotatably connected with a rotating toothed cylinder.
[0013] Preferably, a plurality of dust suction ports are provided on the inner walls of the second supporting plates, and a brush is provided on the inner wall of the rotating toothed cylinder.
[0014] Preferably, a connecting plate is provided at the bottom of the second fixing plate, a gear motor is provided on the side wall of the connecting plate, and an output end of the gear motor is connected to a gear meshing with the rotating toothed cylinder.
[0015] Preferably, the outer wall of the fixing seat is also provided with a mounting plate, the top of the mounting plate is provided with a dust collecting box, the top of the dust collecting box is provided with a dust suction pump, the output end of the dust suction pump is connected to a dust suction pipe, and the ends of multiple dust suction pipes are connected to the outer wall of the support plate 2, and the interiors of multiple support plates 2 are hollow.
[0016] 3. Beneficial effects
[0017] Compared with the prior art, the advantages of the present invention are that: the polished metal wire can be passed through multiple support plates, a rotating toothed cylinder and a fixed frame, and then during the winding process, the two threaded rods can be adjusted according to the size of the metal wire, and then the multiple threaded rods can be used to drive it to slightly clamp and limit it according to the outer diameter of the metal wire. Then, during the winding process, the gear motor and the dust suction pump can be started, and the gear motor can be used to drive the rotating toothed cylinder to rotate. During the rotation of the rotating toothed cylinder, the brush on its inner wall will rotate and clean the surface of the metal wire, and the cleaned metal dust or impurities will be sucked by the dust suction pump and collected into the dust collecting box, thereby better reducing the impact of metal dust and impurities on the appearance quality of the metal wire.
[0018] Secondly, in the process of clamping the metal wire, its two traction rollers are both rotating. In the process of the lead screw motor driving the traction and winding, the rolling of multiple traction rollers can be used to reduce the friction between the metal wire and the fixed frame, thereby reducing the damage to the metal wire caused by the use of conventional traction rings and improving the reliability of the metal wire during traction and winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the installation structure of the reel of the utility model;
[0021] Figure 3 This is a schematic diagram of the support rod structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the cleaning component structure of the present utility model;
[0023] Explanation of the numbers in the figure: 100, fixed seat; 110, fixed plate 1; 120, drive motor; 130, support plate 1; 131, electric push rod; 132, movable plate; 133, clamping block; 140, reeling shaft; 200, screw motor; 210, movable plate; 220, support rod; 230, fixed frame; 240, threaded rod; 250, movable frame; 260, traction roller; 300, fixed plate 2; 310, support plate 2; 320, dust suction port; 330, rotating toothed cylinder; 340, brush; 350, connecting plate; 351, gear motor; 352, gear; 400, mounting plate; 410, dust collection box; 420, dust suction pump. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0025] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.
[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.
[0027] See also Figure 1-4 , the utility model provides a technical solution:
[0028] A winding device for metal wire production includes a fixed base 100, a fixed plate 110 is provided on the top of the fixed base 100, a driving motor 120 is provided on the side wall of the fixed plate 110, a support plate 130 is also provided on the top of the fixed base 100, an electric push rod 131 is provided on the side wall of the support plate 130, a screw motor 200 is provided on the side wall of the fixed base 100, the output end of the screw motor 200 extends to the inside of the fixed base 100 and is connected to the screw, a movable plate 210 is provided on the circumferential outer wall of the screw, a support rod 220 is provided on the top of the movable plate 210, a traction assembly is connected to the end of the support rod 220, the traction assembly includes a fixed frame 230, and a cleaning assembly is provided on the side wall of the fixed frame 230, and the cleaning assembly includes a fixed plate 2 300, so as to facilitate the use of the reciprocating motion of the screw motor 200 to drive its metal wire to be evenly wound onto the circumferential outer wall of the winding shaft 140. The above method belongs to the prior art.
[0029] Specifically, the output end of the electric push rod 131 is connected to a movable plate 132, and a clamping block 133 is provided on the side wall of the movable plate 132. The winding shaft 140 is clamped between the clamping block 133 and the output end of the driving motor 120, so that when the winding shaft 140 needs to be disassembled and installed, the electric push rod 131 is used to drive the movable plate 132 to retreat, release the clamping limit, and facilitate the disassembly and installation of the winding shaft 140.
[0030] Furthermore, threaded rods 240 are threadedly sleeved on the outer walls of both sides of the fixed frame 230, the ends of the threaded rods 240 are rotatably connected to the movable frame 250, and the inner walls of the movable frame 250 are rotatably connected to the traction rollers 260, which facilitates the slight clamping of wires of various diameters and reduces the friction during the traction and winding process to avoid damage to the metal wires.
[0031] Furthermore, a second support plate 310 is provided on the top of the second fixing plate 300 , and a rotating toothed cylinder 330 is rotatably connected between the plurality of second support plates 310 , so that the rotating toothed cylinder 330 can rotate.
[0032] Furthermore, a dust suction port 320 is provided on the inner wall of the plurality of support plates 2 310 , and a brush 340 is provided on the inner wall of the rotating toothed cylinder 330 , so as to facilitate cleaning of metal dust or impurities on the surface of the metal wire.
[0033] It is worth noting that a connecting plate 350 is provided at the bottom of the second fixing plate 300, and a gear motor 351 is provided on the side wall of the connecting plate 350. The output end of the gear motor 351 is connected to a gear 352 meshing with the rotating toothed cylinder 330, so as to drive the rotating toothed cylinder 330 to rotate.
[0034] It is worth noting that a mounting plate 400 is also provided on the outer wall of the fixing seat 100, a dust collecting box 410 is provided on the top of the mounting plate 400, a dust suction pump 420 is provided on the top of the dust collecting box 410, and a dust suction pipe is connected to the output end of the dust suction pump 420. The ends of multiple dust suction pipes are connected to the outer wall of the support plate 2 310. The interiors of multiple support plates 2 310 are hollow, which is convenient for unified collection of the cleaned dust.
[0035] In some embodiments: the device can be powered by an external conventional power supply, and the device can be controlled by an external console, all of which belong to the existing technology.
[0036] In addition, the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to the internal structure and methods.
[0037] Working principle: When in use, the polished metal wire can be passed through multiple support plates 2310, the rotating toothed cylinder 330 and the fixed frame 230. Then, during the winding process, the two threaded rods 240 can be adjusted according to the size of the metal wire, and then the multiple threaded rods 240 can be used to drive it to slightly clamp and limit it according to the outer diameter of the metal wire. Then, during the winding process, the gear motor 351 and the dust suction pump 420 can be started, and the gear motor 351 can be used to drive the rotating toothed cylinder 330 to rotate. During the rotation of the rotating toothed cylinder 330, the brush 340 on its inner wall will clean the surface of the metal wire. During the rotation cleaning, the cleaned metal dust or impurities will be sucked by the dust suction pump 420 and collected into the dust box 400, thereby better reducing the impact of metal dust and impurities on the appearance quality of the metal wire. Secondly, in the process of clamping the metal wire, its two traction rollers 260 are both rotating. In the process of the screw motor 200 driving the traction and winding, the rolling of multiple traction rollers 260 can be used to reduce the friction between the metal wire and the fixed frame 230, thereby reducing the damage to the metal wire caused by the use of conventional traction ring traction, and improving the reliability of the metal wire during traction and winding.
[0038] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding device for metal wire production, comprising a fixing seat (100), characterized in that: A fixing plate 1 (110) is provided on the top of the fixing seat (100), a driving motor (120) is provided on the side wall of the fixing plate 1 (110), a supporting plate 1 (130) is further provided on the top of the fixing seat (100), an electric push rod (131) is provided on the side wall of the supporting plate 1 (130), a screw motor (200) is provided on the side wall of the fixing seat (100), an output end of the screw motor (200) extends into the interior of the fixing seat (100) and is connected to a screw, a movable plate (210) is provided on the outer circumference of the screw, a supporting rod (220) is provided on the top of the movable plate (210), a traction assembly is connected to the end of the supporting rod (220), the traction assembly includes a fixing frame (230), a cleaning assembly is provided on the side wall of the fixing frame (230), and the cleaning assembly includes a fixing plate 2 (300).
2. A winding device for metal wire production according to claim 1, characterized in that: The output end of the electric push rod (131) is connected to a movable plate (132), a side wall of the movable plate (132) is provided with a clamping block (133), and a reeling shaft (140) is clamped between the clamping block (133) and the output end of the driving motor (120).
3. A winding device for metal wire production according to claim 2, characterized in that: Threaded rods (240) are threadedly sleeved on the outer walls of both sides of the fixed frame (230), the ends of the threaded rods (240) are rotatably connected to the movable frame (250), and the inner walls of the movable frame (250) are rotatably connected to the traction rollers (260).
4. A winding device for metal wire production according to claim 3, characterized in that: A second supporting plate (310) is provided on the top of the second fixing plate (300), and a plurality of second supporting plates (310) are rotatably connected with a rotating toothed cylinder (330).
5. A winding device for metal wire production according to claim 4, characterized in that: A plurality of dust suction ports (320) are provided on the inner walls of the second support plate (310), and a brush (340) is provided on the inner wall of the rotating toothed cylinder (330).
6. A winding device for metal wire production according to claim 5, characterized in that: A connecting plate (350) is provided at the bottom of the second fixing plate (300), a gear motor (351) is provided on the side wall of the connecting plate (350), and an output end of the gear motor (351) is connected to a gear (352) meshing with the rotating toothed cylinder (330).
7. A winding device for metal wire production according to claim 6, characterized in that: The outer wall of the fixing seat (100) is further provided with a mounting plate (400), the top of the mounting plate (400) is provided with a dust collecting box (410), the top of the dust collecting box (410) is provided with a dust suction pump (420), the output end of the dust suction pump (420) is connected to a dust suction pipe, the ends of the plurality of dust suction pipes are connected to the outer wall of the second support plate (310), and the interiors of the plurality of second support plates (310) are hollow.