Textile auxiliary agent automatic filling machine
Through the rotating column and storage disk system driven by the servo motor, combined with the automatic control of the liquid level sensor and controller, the problem of manual replacement of filling heads in the prior art is solved, and the automatic adaptation of textile additive tanks of different models and heights is realized, which improves the applicability and efficiency of the filling machine.
Patent Information
- Application Number
- CN202422817959.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing automatic filling machines require manual replacement of filling heads to adapt to textile additive tanks of different sizes, resulting in a waste of manual labor.
The rotating column and storage disk system driven by a servo motor are automatically selected, and the discharge port is controlled through a solenoid valve. The liquid level of the water tank and the warning light reminder are monitored. The cylinder adjusts the filling height to automatically adapt to the tank body of different models and heights.
It improves the applicability and efficiency of the automatic filling machine, reduces manual intervention, and ensures the stability and adaptability of the filling process.
Smart Images

Figure CN223268349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile auxiliary agent processing, in particular to an automatic filling machine for textile auxiliary agents. Background Art
[0002] Textile auxiliaries are essential chemicals in the production and processing of textiles. They play an indispensable and important role in improving the product quality and added value of textiles. They can not only give textiles various special functions and styles, such as softness, wrinkle resistance, shrinkage resistance, waterproofness, antibacterial, antistatic, flame retardancy, etc., but also improve dyeing and finishing processes, save energy and reduce processing costs. Textile auxiliaries are vital to improving the overall level of the textile industry and their role in the textile industry chain. About 80% of textile auxiliaries products are based on surfactants as raw materials, and about 20% are functional auxiliaries. Textile auxiliaries need to be filled into the tank through an automatic filling mechanism for easy use in textiles. The automatic filling mechanism is mainly a small category of products in the packaging machine.
[0003] After searching, a Chinese patent discloses a device for automatically filling textile auxiliaries (authorization announcement number CN214653517U), which includes a filling barrel with a filling pipe above the filling barrel and a conveyor belt. The conveyor belt drives the filling barrel to move, and a lifting device is provided at the conveyor belt. The lifting device can drive the filling barrel to rise and fall. The filling pipe is supported above the lifting device by a pipe bracket, a flow meter is provided at the filling pipe, and a sensor is provided on one side of the lifting device. Although this patented technology can drive the filling barrel to move through the conveyor belt, it can realize automatic filling. The filled filling barrel can be moved to the next workstation along the conveyor belt, saving time and effort and improving work efficiency.
[0004] However, the above device still has some shortcomings in actual use. The most obvious one is that during the use of the automatic filling machine, due to the different textile auxiliaries on textile machines and textile products, the sizes of the tanks carrying the textile auxiliaries are also different. At present, the automatic filling machine requires manual replacement of the filling head in advance to adapt to the import size of different tanks, which not only delays the automatic filling time but also wastes manual labor. Utility Model Content
[0005] In view of the above problems existing in the prior art, the main purpose of the utility model is to provide an automatic filling machine for textile auxiliaries.
[0006] The technical solution of the present utility model is as follows: an automatic filling machine for textile auxiliaries, comprising a workbench, a U-shaped frame fixedly installed on the top of the workbench, a conveyor belt provided on the top of the workbench, a bracket provided inside the U-shaped frame, a storage disk provided inside the bracket, rotating columns fixedly connected on both sides of the storage disk, the ends of the rotating columns away from the storage disk are rotatably connected to the inner wall of the bracket, filling heads are fixedly connected at equal distances on the outside of the storage disk, solenoid valves are fixedly installed inside the filling heads, a servo motor 1 is fixedly installed on the outside of the bracket, and the output shaft of the servo motor 1 passes through the bracket and extends to the inside of the storage disk.
[0007] By adopting the above technical solution, when the output shaft of servo motor 1 rotates, the rotating column and storage disk in the bracket can be driven to rotate, so that the filling head to be discharged is directly above the can body. In this way, the corresponding filling head can be selected according to the model of the can body, and then it can be adapted to different models of can bodies for use, thereby improving the applicability of the device.
[0008] As a preferred embodiment, the outer side of the U-shaped frame is fixedly connected to a water tank, and a monitoring component is provided inside the water tank. The monitoring component includes a liquid level sensor fixedly installed on the inner wall of the water tank, three warning lights are fixedly installed on the top of the water tank, a controller is fixedly installed on the outer side of the workbench, and a pump body is fixedly installed inside the water tank.
[0009] By adopting the above technical solution, the liquid level of the textile auxiliaries in the water tank can be monitored through the action of the liquid level sensor, and the information will be transmitted to the controller, and the controller will control multiple warning lights to start.
[0010] As a preferred embodiment, a mating component is provided on the outside of the bracket, and the mating component includes a rotary joint provided on the outside of the bracket, one end of the rotary joint is fixedly connected to a bellows, and the end of the rotary joint away from the bellows is fixedly connected to a fixed tube, and the end of the fixed tube away from the rotary joint passes through the rotating column and extends to the interior of the storage disk, and the output end of the pump body is fixedly connected to the end of the bellows away from the rotary joint.
[0011] By adopting the above technical solution, the fixed pipe on one side can be rotated through the action of the rotary joint, while the corrugated pipe on the other side can be in a stationary state, ensuring the stable conveying operation of the corrugated pipe.
[0012] As a preferred embodiment, a cylinder is fixedly mounted on the top end of the U-shaped frame, and a piston rod of the cylinder passes through the U-shaped frame and is fixedly connected to the bracket.
[0013] By adopting the above technical solution, the support can be driven to move up and down by the extension and contraction of the piston rod of the cylinder, thereby adjusting the filling height of the filling head.
[0014] As a preferred embodiment, both ends of the top of the workbench are fixedly connected with side panels, two transmission rollers are rotatably installed between the two side panels, the conveyor belt is connected between the two transmission rollers, and multiple tanks are placed on the outside of the conveyor belt.
[0015] By adopting the above technical solution, the rotation of the transmission roller can drive the rotation of the conveyor belt, thereby achieving the purpose of conveying multiple cans.
[0016] As a preferred embodiment, a servo motor 2 is fixedly mounted on the outer side of one of the side plates, and the output shaft of the servo motor 2 is fixedly connected to the central axis of one of the transmission rollers.
[0017] By adopting the above technical solution, the transmission roller can be driven to rotate by the rotation of the output shaft of the servo motor 2.
[0018] As a preferred embodiment, a feed port is fixedly connected to the outer side of the water tank.
[0019] By adopting the technical solution, the textile auxiliary agent can be easily injected into the water tank.
[0020] As a preferred embodiment, the cylinder, servo motor 1, servo motor 2, solenoid valve, liquid level sensor, pump body and warning light are all electrically connected to the controller.
[0021] By adopting the above technical solution, the cylinder, servo motor 1, servo motor 2, solenoid valve, liquid level sensor, pump body and warning light can be controlled to start and stop through the controller.
[0022] Compared with the prior art, the advantages and positive effects of the present invention are:
[0023] 1. In the present invention, when it is necessary to fill textile auxiliaries into tanks of different models, the rotation of the output shaft of the servo motor can drive the rotating column and the storage disk in the bracket to rotate, so that the filling head to be discharged is directly above the tank. In this way, the corresponding filling head can be selected according to the tank model, and the discharge port of the filling head to be discharged can be opened by the action of the solenoid valve, while the discharge ports of other filling heads can be closed, so that different models of tanks can be adapted for use, thereby improving the applicability of the device.
[0024] 2. In the present invention, when the liquid level of the textile auxiliaries in the water tank is lower than the preset height of the liquid level sensor, the information will be transmitted to the controller, and the controller will control multiple warning lights to start, which will then sound to remind the staff that the water tank is insufficient. The piston rod of the cylinder can be extended and retracted to drive the bracket to move up and down, so that the filling height of the filling head can be adjusted to adapt to tanks of different heights. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The utility model provides an overall three-dimensional diagram of an automatic filling machine for textile auxiliaries;
[0026] Figure 2 The utility model provides a cross-sectional view of an automatic filling machine for textile auxiliaries;
[0027] Figure 3 The utility model provides a schematic diagram of the internal structure of the water tank of an automatic filling machine for textile auxiliaries;
[0028] Figure 4 The utility model provides a schematic diagram of the internal structure of a storage disk of an automatic filling machine for textile auxiliaries.
[0029] Legend: 1. Workbench; 2. Conveyor belt; 3. U-shaped frame; 4. Bracket; 5. Cylinder; 6. Servo motor 1; 7. Water tank; 8. Servo motor 2; 9. Storage disk; 10. Rotating column; 11. Rotary joint; 12. Bellows; 13. Filling head; 14. Solenoid valve; 15. Liquid level sensor; 16. Pump body; 17. Warning light; 18. Controller; 19. Tank body. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0031] Reference Figure 1-4A textile auxiliary agent automatic filling machine includes a workbench 1, a U-shaped frame 3 is fixedly installed on the top of the workbench 1, a conveyor belt 2 is provided on the top of the workbench 1, a bracket 4 is provided inside the U-shaped frame 3, a storage disk 9 is provided inside the bracket 4, both sides of the storage disk 9 are fixedly connected with a rotating column 10, the end of the rotating column 10 away from the storage disk 9 is rotatably connected to the inner wall of the bracket 4, the outer side of the storage disk 9 is equidistantly fixed with a filling head 13, the interior of the filling head 13 is fixedly installed with an electromagnetic valve 14, and a servo motor 6 is fixedly installed on the outer side of the bracket 4, and the output shaft of the servo motor 6 passes through the bracket 4. The bracket 4 extends to the interior of the storage disk 9. When the textile auxiliaries need to be filled into tanks 19 of different models, the output shaft of the servo motor 6 can be rotated to drive the rotating column 10 and the storage disk 9 in the bracket 4 to rotate, so that the filling head 13 to be discharged is directly above the tank 19. In this way, the corresponding filling head 13 can be selected according to the model of the tank 19, and the discharge port of the filling head 13 to be discharged can be opened by the action of the solenoid valve 14, and the discharge ports of other filling heads 13 can be closed at the same time, so that different models of tanks 19 can be adapted for use, thereby improving the applicability of the device.
[0032] Reference Figure 3 The outside of the U-shaped frame 3 is fixedly connected to the water tank 7, and a monitoring component is provided inside the water tank 7. The monitoring component includes a liquid level sensor 15 fixedly installed on the inner wall of the water tank 7, and three warning lights 17 are fixedly installed on the top of the water tank 7. A controller 18 is fixedly installed on the outside of the workbench 1, and a pump body 16 is fixedly installed inside the water tank 7. When the liquid level of the textile auxiliary agent in the water tank 7 is lower than the preset height of the liquid level sensor 15, the information will be transmitted to the controller 18, and the controller 18 will control multiple warning lights 17 to start, which can then sound to remind the staff that the water tank 7 is insufficient.
[0033] Reference Figure 2 A matching component is provided on the outside of the bracket 4, and the matching component includes a rotary joint 11 provided on the outside of the bracket 4, one end of the rotary joint 11 is fixedly connected to a bellows 12, and the end of the rotary joint 11 away from the bellows 12 is fixedly connected to a fixed tube, and the end of the fixed tube away from the rotary joint 11 passes through the rotating column 10 and extends to the interior of the storage disk 9. The output end of the pump body 16 is fixedly connected to the end of the bellows 12 away from the rotary joint 11. Through the action of the rotary joint 11, the fixed tube on one side can be rotated, and the bellows 12 on the other side can be in a stationary state, thereby ensuring the stable conveying operation of the bellows 12, and through the setting of the bellows 12, it can cooperate with the bracket 4 and the storage disk 9 to move downward, so that the filling head 13 can be better used.
[0034] Reference Figure 2A cylinder 5 is fixedly installed on the top of the U-shaped frame 3. The piston rod of the cylinder 5 passes through the U-shaped frame 3 and is fixedly connected to the bracket 4. The extension and contraction of the piston rod of the cylinder 5 can drive the bracket 4 to move up and down, so that the filling height of the filling head 13 can be adjusted to adapt to tanks 19 of different heights.
[0035] Reference Figure 1 Both ends of the top of the workbench 1 are fixedly connected with side plates, two transmission rollers are rotatably installed between the two side plates, the conveyor belt 2 is connected between the two transmission rollers, and multiple cans 19 are placed on the outside of the conveyor belt 2. The rotation of the transmission roller can drive the rotation of the conveyor belt 2, thereby achieving the purpose of conveying multiple cans 19.
[0036] Reference Figure 1 A servo motor 28 is fixedly installed on the outer side of one of the side panels. The output shaft of the servo motor 28 is fixedly connected to the central axis of one of the transmission rollers. The rotation of the output shaft of the servo motor 28 can drive the rotation of the transmission roller, thereby realizing power transmission.
[0037] Reference Figure 1 The outside of the water tank 7 is fixedly connected with a feed port to facilitate the injection of textile auxiliaries into the water tank 7.
[0038] Reference Figure 1 The cylinder 5, servo motor 1 6, servo motor 2 8, solenoid valve 14, liquid level sensor 15, pump body 16 and warning light 17 are all electrically connected to the controller 18. The controller 18 can control the cylinder 5, servo motor 1 6, servo motor 2 8, solenoid valve 14, liquid level sensor 15, pump body 16 and warning light 17 to start and stop.
[0039] Working principle: First, the textile auxiliaries can be injected into the water tank 7 through the feed port. When the textile auxiliaries need to be filled into different types of tanks 19, the controller 18 can be used to control the servo motor 1 6, the pump body 16 and the servo motor 2 8 to start. The rotation of the output shaft of the servo motor 2 8 can drive the rotation of the transmission roller, and then the transmission belt 2 can be used to drive multiple tanks 19 for transportation. The textile auxiliaries in the water tank 7 can be injected into the storage disk 9 through the pump body 16.
[0040] Then, through the rotation of the output shaft of the servo motor 6, the rotating column 10 and the storage disk 9 in the bracket 4 can be driven to rotate, so that the filling head 13 to be discharged is directly above the can body 19. In this way, the corresponding filling head 13 can be selected according to the model of the can body 19, and the discharge port of the filling head 13 to be discharged can be opened by the action of the solenoid valve 14, while the discharge ports of other filling heads 13 can be closed, thereby adapting to different models of can bodies 19 for use;
[0041] Then, by extending and retracting the piston rod of the cylinder 5, the bracket 4 can be driven to move up and down, thereby adjusting the filling height of the filling head 13 to adapt to tanks 19 of different heights. The rotating joint 11 can rotate the fixed pipe on one side, while the bellows 12 on the other side can be in a stationary state, ensuring the stable conveying operation of the bellows 12. The arrangement of the bellows 12 can cooperate with the bracket 4 and the storage tray 9 to move downward, thereby making it possible to better use the filling head 13.
[0042] When the liquid level of the textile auxiliary agent in the water tank 7 is lower than the preset height of the liquid level sensor 15, the information will be transmitted to the controller 18, and the controller 18 will control the multiple warning lights 17 to start, which will then sound to remind the staff that the water tank 7 is insufficient.
[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0044] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. An automatic filling machine for textile auxiliaries, comprising a workbench (1), characterized in that: A U-shaped frame (3) is fixedly installed on the top of the workbench (1), a conveyor belt (2) is provided on the top of the workbench (1), a bracket (4) is provided inside the U-shaped frame (3), a storage disk (9) is provided inside the bracket (4), rotating columns (10) are fixedly connected to both sides of the storage disk (9), and the ends of the rotating columns (10) away from the storage disk (9) are rotatably connected to the inner wall of the bracket (4), the outer side of the storage disk (9) is equidistantly fixedly connected to the filling head (13), and the interior of the filling head (13) is fixedly installed with a solenoid valve (14), and the outer side of the bracket (4) is fixedly installed with a servo motor (6), and the output shaft of the servo motor (6) passes through the bracket (4) and extends to the interior of the storage disk (9).
2. The automatic filling machine for textile auxiliaries according to claim 1, characterized in that: A water tank (7) is fixedly connected to the outside of the U-shaped frame (3), a monitoring assembly is provided inside the water tank (7), the monitoring assembly comprises a liquid level sensor (15) fixedly mounted on the inner wall of the water tank (7), three warning lights (17) are fixedly mounted on the top of the water tank (7), a controller (18) is fixedly mounted on the outside of the workbench (1), and a pump body (16) is fixedly mounted inside the water tank (7).
3. The automatic filling machine for textile auxiliaries according to claim 2, characterized in that: A matching component is provided on the outside of the bracket (4), and the matching component includes a rotary joint (11) provided on the outside of the bracket (4), one end of the rotary joint (11) is fixedly connected to a bellows (12), and the end of the rotary joint (11) away from the bellows (12) is fixedly connected to a fixed pipe, and the end of the fixed pipe away from the rotary joint (11) passes through the rotating column (10) and extends to the interior of the storage disk (9), and the output end of the pump body (16) is fixedly connected to the end of the bellows (12) away from the rotary joint (11).
4. The automatic filling machine for textile auxiliaries according to claim 2, characterized in that: A cylinder (5) is fixedly mounted on the top end of the U-shaped frame (3); a piston rod of the cylinder (5) passes through the U-shaped frame (3) and is fixedly connected to the bracket (4).
5. The automatic filling machine for textile auxiliaries according to claim 4, characterized in that: Both ends of the top of the workbench (1) are fixedly connected to side plates, two transmission rollers are rotatably installed between the two side plates, the transmission belt (2) is transmission-connected between the two transmission rollers, and a plurality of tanks (19) are placed outside the transmission belt (2).
6. The automatic filling machine for textile auxiliaries according to claim 5, characterized in that: A servo motor 2 (8) is fixedly mounted on the outer side of one of the side plates, and an output shaft of the servo motor 2 (8) is fixedly connected to the central shaft of one of the transmission rollers.
7. The automatic filling machine for textile auxiliaries according to claim 2, characterized in that: The outer side of the water tank (7) is fixedly connected with a feed inlet.
8. The automatic filling machine for textile auxiliaries according to claim 6, characterized in that: The cylinder (5), servo motor 1 (6), servo motor 2 (8), solenoid valve (14), liquid level sensor (15), pump body (16) and warning light (17) are all electrically connected to the controller (18).