Dehydration device of deep cone thickener

Abstract

The dehydration device comprises a deep cone concentrator body and a rotating ring, a top seat is arranged on the outer wall of the top of the deep cone concentrator body, a toothed plate is connected to the top seat in a sliding mode, a stirring motor is fixed to the outer wall of one side of the toothed plate through a bolt, a stirring shaft is arranged on an output shaft of the stirring motor, and the rotating ring is arranged on the stirring shaft. A plurality of stirring rods and material lifting plates are respectively arranged on the outer wall of the stirring shaft, the stirring rods and the material lifting plates are distributed in an alternate structure, and scraping plates are arranged on the outer walls of the two sides of the stirring shaft. When the transmission motor drives the tooth roller to rotate to be meshed with the tooth plate, the tooth plate can drive the stirring motor, the stirring shaft, the stirring rod and the material lifting plate to ascend and descend, the material lifting plate can lift the sludge water upwards while the stirring motor drives the stirring shaft and the stirring rod to transversely stir the sludge water, longitudinal material lifting is matched with transverse stirring, and the stirring efficiency is improved. The effect of mixing a flocculating agent with sludge water at the bottom of the deep cone thickener body is better, and the precipitation effect of the sludge water is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of deep cone concentrators, in particular to a dehydration device of a deep cone concentrator. Background Art

[0002] The deep-cone thickener features a cylindrical upper section and a conical lower section. As the name suggests, the cone is relatively deep. The deep-cone thickener operates by feeding flocculants into a feed drum with a conical distribution port at the bottom. Most of the slurry flows out of the clarification zone in the cylindrical section of the thickener, while a small amount forms small vortices in the floc settling zone. In the conical section of the thickener, or compression zone, the sediment is compressed by gravity and discharged through an underflow port or pumped out. The diameter of the deep cone concentrator is 6 to 10 meters, the cylindrical part is 6 to 7 meters high, and the conical part is 7.8 meters high. The cone of the deep cone concentrator is relatively dense, and the sediment stored at the bottom of the cone is subjected to a large gravity compression, which makes the solid content of the bottom flow very high. Depending on the characteristics of the tail coal and the amount of bottom flow discharge, the solid content of the bottom flow is between 200 and 800 g / l. If the flocculated sediment is slightly stirred, the degree of compression will be higher. Therefore, some deep cone concentrators are equipped with a stirring device in the cone part to facilitate the continued dehydration of the sediment.

[0003] For example, a high-efficiency deep cone sludge thickening device with announcement number CN 10378519A and announcement date 2014.05.14 includes a deep cone sedimentation tank barrel, an upper inclined cone, a lower inclined cone, a deep cone sedimentation tank cone, a deep cone sedimentation tank discharge barrel, a deep cone sedimentation tank discharge port, a deep cone sedimentation tank overflow port, a deep cone sedimentation tank feed port, a deep cone sedimentation tank flocculant feed port, a static mixer, a stirring device, a deep cone sedimentation tank feed barrel, a feed barrel baffle and other components.

[0004] As mentioned above and in the prior art, when the flocculant and sludge water are stirred, they can only be stirred horizontally and the sludge at the bottom cannot be lifted upward, resulting in poor mixing effect of the flocculant and the sludge at the bottom of the deep cone concentrator, and thus the impurities in the sludge water cannot be fully flocculated. Therefore, it is urgent to design a dehydration device for the deep cone concentrator to solve the above problems. Utility Model Content

[0005] The purpose of the utility model is to provide a dehydration device for a deep cone concentrator to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0007] The dehydration device of the deep cone concentrator includes a deep cone concentrator body and a rotating ring. A top seat is provided on the outer wall of the top of the deep cone concentrator body, and the top seat is slidably connected to a tooth plate. A stirring motor is fixed to the outer wall of one side of the tooth plate by bolts, and a stirring shaft is provided on the output shaft of the stirring motor. A plurality of stirring rods and lifting plates are respectively provided on the outer wall of the stirring shaft, and the stirring rods and lifting plates are distributed in an alternating structure. Scrapers are provided on the outer walls of both sides of the stirring shaft, and the scrapers are in contact with the inner wall of the deep cone concentrator body. A transmission motor is fixed to the outer wall of the front of the top seat by bolts, and a tooth roller is provided on the output shaft of the transmission motor, and the tooth roller and the tooth plate are engaged with each other.

[0008] Furthermore, a vertical rod is provided on the outer wall of the scraper top, and an extrusion cylinder is slidably sleeved on the outside of the vertical rod, and a spring connected to the inner wall of the top end of the extrusion cylinder is provided at the top end of the vertical rod.

[0009] Furthermore, a filter cartridge is provided on the inner wall of the deep cone concentrator body, and an anti-slip ring is provided on the outer wall of the top of the rotating ring.

[0010] Furthermore, a circular groove is provided inside the top seat, and the anti-slip ring is rotatably connected to the inside of the circular groove.

[0011] Furthermore, a gear ring is provided on the outer wall of the rotating ring, a rotating motor is fixed to the outer wall of the top of the top seat by bolts, and a gear is provided on the output shaft of the rotating motor, and the gear and the gear ring are meshed with each other.

[0012] Furthermore, a cleaning brush is provided on the outer wall of the bottom of the rotating ring, and the cleaning brush is sleeved on the outside of the filter cartridge, and the bristles of the cleaning brush extend into the filter holes of the filter cartridge.

[0013] Furthermore, a sewage inlet pipe is provided on the outer wall of the top seat, and the sewage inlet pipe is inserted into the interior of the filter cartridge, a drain pipe is provided on the outer wall of one side of the deep cone concentrator body, a sewage pipe is provided on the outer wall of the bottom of the deep cone concentrator body, and a valve is provided on the outer wall of the sewage pipe.

[0014] In the above technical scheme, the dewatering device of the deep cone thickener provided by the utility model, (1) through the top seat, tooth plate, stirring motor, stirring rod, lifting plate, scraper, transmission motor and tooth roller, when the transmission motor drives the tooth roller to rotate and engage with the tooth plate, the tooth plate can drive the stirring motor, stirring shaft, stirring rod and lifting plate to rise and fall, and the stirring motor can drive the stirring shaft and stirring rod to stir the sludge water horizontally while the lifting plate can lift the sludge water upward. The longitudinal lifting and the horizontal stirring are coordinated to make the flocculant and the sludge water at the bottom of the deep cone thickener body be mixed better, improve the sedimentation effect of the sludge water, and better dehydrate the sludge; (2) through the filter cartridge, rotating ring, anti-slip ring, circular groove, tooth plate, etc. Ring, rotating motor, gear and cleaning brush, the filter cartridge can filter the sludge water, separate the sludge from the sewage, and facilitate the dehydration of the sludge. When the rotating motor drives the gear to rotate and engage with the gear ring, the gear ring can drive the cleaning brush to rotate on the outer wall and inner wall of the filter cartridge, and the filter holes of the filter cartridge can be cleaned to prevent impurities in the sludge water from being blocked inside the filter holes; (3) Through the scraper, vertical rod, filter cartridge, extrusion cylinder and spring, the scraper can scrape off the sludge on the inner wall of the deep cone thickener. The vertical rod and extrusion cylinder are used to stir the sludge at the bottom of the deep cone thickener. When the scraper and the stirring shaft rise, the scraper will drive the vertical rod to move upward, and the extrusion cylinder will be pressed against the filter cartridge. At this time, the spring will be squeezed, so it will not affect the lifting of the stirring shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0016] Figure 1 The present invention provides a three-dimensional structural diagram of a dehydration device of a deep cone concentrator.

[0017] Figure 2 A schematic diagram of the internal structure of a dehydration device of a deep cone concentrator according to the present invention is provided.

[0018] Figure 3 The present invention is a schematic diagram of a top seat structure provided by an embodiment of a dehydration device of a deep cone concentrator.

[0019] Figure 4 The present invention is a schematic diagram of a cleaning brush transmission structure provided in an embodiment of a dehydration device of a deep cone concentrator.

[0020] Description of reference numerals:

[0021] 1. Deep cone concentrator body; 2. Top seat; 3. Tooth plate; 4. Stirring motor; 5. Stirring rod; 6. Lifting plate; 7. Scraper; 8. Transmission motor; 9. Tooth roller; 10. Stirring shaft; 11. Vertical rod; 12. Filter cartridge; 13. Extrusion cylinder; 14. Spring; 15. Rotating ring; 16. Anti-slip ring; 17. Circular groove; 18. Gear ring; 19. Rotating motor; 20. Gear; 21. Cleaning brush; 22. Sewage inlet pipe; 23. Drain pipe; 24. Sewage pipe; 25. Valve. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0023] like Figure 1-4 As shown, the dehydration device of the deep cone concentrator provided by the embodiment of the present invention includes a deep cone concentrator body 1 and a rotating ring 15. A top seat 2 is provided on the outer wall of the top of the deep cone concentrator body 1, and the top seat 2 is slidably connected to a tooth plate 3. A stirring motor 4 is fixed to the outer wall of one side of the tooth plate 3 by bolts, and a stirring shaft 10 is provided on the output shaft of the stirring motor 4. A plurality of stirring rods 5 and lifting plates 6 are respectively provided on the outer wall of the stirring shaft 10, and the stirring rods 5 and the lifting plates 6 are distributed in an alternating structure. Scrapers 7 are provided on the outer walls on both sides of the stirring shaft 10, and the scrapers 7 are in contact with the inner wall of the deep cone concentrator body 1. A transmission motor 8 is fixed to the outer wall of the front of the top seat 2 by bolts, and a tooth roller 9 is provided on the output shaft of the transmission motor 8, and the tooth roller 9 and the tooth plate 3 are engaged with each other.

[0024] The dehydration device of the deep cone concentrator provided by the utility model comprises a deep cone concentrator body 1 and a rotating ring 15, a top seat 2 is provided on the outer wall of the top of the deep cone concentrator body 1, and a tooth plate 3 is slidably connected to the top seat 2, a stirring motor 4 is fixed to the outer wall of one side of the tooth plate 3 by bolts, and a stirring shaft 10 is provided on the output shaft of the stirring motor 4, a plurality of stirring rods 5 and lifting plates 6 are respectively provided on the outer wall of the stirring shaft 10, and the stirring rods 5 and the lifting plates 6 are distributed in an alternating structure, scrapers 7 are provided on the outer walls of both sides of the stirring shaft 10, and the scrapers 7 are in contact with the inner wall of the deep cone concentrator body 1, and a transmission motor is fixed to the outer wall of the front side of the top seat 2 by bolts. 8, and a tooth roller 9 is provided on the output shaft of the transmission motor 8, and the tooth roller 9 is meshed with the tooth plate 3. The stirring motor 4 is started to drive the stirring shaft 10 and the stirring rod 5 to stir the sludge water horizontally, and the vertical rod 11 and the extrusion cylinder 13 can stir the sludge at the bottom of the deep cone thickening body 1. The transmission motor 8 is started to drive the gear 20 to rotate and mesh with the tooth plate 3, so that the tooth plate 3 can drive the stirring motor 4, the stirring shaft 10, the stirring rod 5, the lifting plate 6 and the scraper 7 to rise and fall. The lifting plate 6 can lift the sludge water upward. The longitudinal lifting and the horizontal stirring are coordinated to make the flocculant and the sludge water at the bottom of the deep cone thickening body 1 better mixed, thereby fully dehydrating the sludge.

[0025] By setting: when the transmission motor 8 drives the tooth roller 9 to rotate and engage with the tooth plate 3, the tooth plate 3 can drive the stirring motor 4, the stirring shaft 10, the stirring rod 5 and the lifting plate 6 to rise and fall. While the stirring motor 4 drives the stirring shaft 10 and the stirring rod 5 to stir the sludge water horizontally, the lifting plate 6 can lift the sludge water upward. The combination of longitudinal lifting and horizontal stirring can better mix the flocculant with the sludge water at the bottom of the deep cone thickening body 1, thereby improving the sedimentation effect of the sludge water and better dehydrating the sludge.

[0026] In one embodiment provided by the present invention, Figure 2 As shown, a vertical rod 11 is provided on the outer wall of the top of the scraper 7, and an extrusion cylinder 13 is slidably sleeved on the outside of the vertical rod 11. A spring 14 connected to the inner wall of the top of the extrusion cylinder 13 is provided at the top of the vertical rod 11. The vertical rod 11 and the extrusion cylinder 13 can stir the sludge at the bottom of the deep cone thickening body 1.

[0027] In another embodiment provided by the present invention, Figure 2 and Figure 4 As shown, a filter cartridge 12 is provided on the inner wall of the deep cone thickening body 1, and an anti-slip ring 16 is provided on the outer wall of the top of the rotating ring 15. The filter cartridge 12 is used to filter sewage in the sludge water.

[0028] In another embodiment provided by the present invention, Figure 2 and Figure 4As shown, a circular groove 17 is provided inside the top seat 2, and an anti-slip ring 16 is rotatably connected to the inside of the circular groove 17. The anti-slip ring 16 can support and limit the rotating ring 15, and a ball is provided on the anti-slip ring 16, which can make the anti-slip ring 16 rotate more smoothly.

[0029] In one embodiment provided by the present invention, Figure 2 and Figure 4 As shown, a ring gear 18 is provided on the outer wall of the rotating ring 15, a rotating motor 19 is fixed to the outer wall of the top of the top seat 2 by bolts, and a gear 20 is provided on the output shaft of the rotating motor 19. The gear 20 and the ring gear 18 are engaged with each other. The rotating motor 19 can drive the gear 20 to rotate and engage with the ring gear 18.

[0030] In another embodiment provided by the present invention, Figure 2 and Figure 4 As shown, a cleaning brush 21 is provided on the outer wall of the bottom of the rotating ring 15, and the cleaning brush 21 is sleeved on the outside of the filter cartridge 12. The bristles of the cleaning brush 21 extend into the filter holes of the filter cartridge 12. When the cleaning brush 21 rotates outside the filter cartridge 12, the filter holes of the filter cartridge 12 can be cleaned to prevent the filter holes from being blocked by impurities in the sludge water.

[0031] In another embodiment provided by the present invention, Figure 1 and Figure 2 As shown, a sewage inlet pipe 22 is provided on the outer wall of the top seat 2, and the sewage inlet pipe 22 is inserted into the interior of the filter cartridge 12, a drain pipe 23 is provided on the outer wall of one side of the deep cone concentrator body 1, and a sewage pipe 24 is provided on the outer wall of the bottom of the deep cone concentrator body 1, and a valve 25 is provided on the outer wall of the sewage pipe 24. Sewage is discharged through the drain pipe 23, and sludge is discharged through the sewage pipe 24.

[0032] Working principle: Inject sludge water into the filter cartridge 12 of the deep cone thickening body 1 through the sewage inlet pipe 22, add flocculant from the middle space of the top seat 2 into the inside of the filter cartridge 12, start the stirring motor 4 to drive the stirring shaft 10 and the stirring rod 5 to stir the sludge water horizontally, and the vertical rod 11 and the extrusion cylinder 13 can stir the sludge at the bottom of the deep cone thickening body 1, start the transmission motor 8 to drive the gear 20 to rotate and engage with the tooth plate 3, so that the tooth plate 3 can drive the stirring motor 4, the stirring shaft 10, the stirring rod 5, the lifting plate 6 and the scraper 7 to rise and fall, and the lifting plate 6 can lift the sludge water upward, and the combination of longitudinal lifting and horizontal stirring can make the flocculant and the sludge water at the bottom of the deep cone thickening body 1 better mixed, improve the sedimentation effect of the sludge water, and better dehydrate the sludge. The filter cartridge 12 can filter the sludge water to separate the sludge from the sewage. The water is discharged through the drain pipe 23. When the scraper 7 rises, the scraper 7 will drive the vertical rod 11 to move upward, and the extrusion cylinder 13 will be held against the filter cylinder 12. At this time, the spring 14 will be squeezed, so it will not affect the lifting of the stirring shaft 10. When the scraper 7 falls, the spring 14 rebounds, which will restore the extrusion cylinder 13 to its original position. The rotating motor 19 is started to drive the gear 20 to rotate and engage with the ring gear 18, so that the ring gear 18 can drive the cleaning brush 21 to rotate on the outer wall and inner wall of the filter cylinder 12, so as to clean the filter holes of the filter cylinder 12 to prevent impurities in the sludge water from being blocked inside the filter holes. The valve 25 on the drain pipe 24 is opened to discharge the dehydrated sludge through the drain pipe 24. Finally, the stirring motor 4 is started to drive the stirring shaft 10 to rotate. The stirring shaft 10 will drive the scraper 7 to rotate to scrape off the sludge on the inner wall of the deep cone thickening body 1, so that the sludge is discharged more thoroughly.

[0033] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A dehydration device of a deep cone thickener, comprising a deep cone thickener body (1) and a rotating ring (15), characterized in that: A top seat (2) is provided on the outer wall of the top of the deep cone concentrator body (1), and a tooth plate (3) is slidably connected to the top seat (2). A stirring motor (4) is fixed to the outer wall of one side of the tooth plate (3) by bolts, and a stirring shaft (10) is provided on the output shaft of the stirring motor (4). A plurality of stirring rods (5) and lifting plates (6) are respectively provided on the outer wall of the stirring shaft (10), and the stirring rods (5) and the lifting plates (6) are distributed in an alternating structure. Scrapers (7) are provided on the outer walls of both sides of the stirring shaft (10), and the scrapers (7) are in contact with the inner wall of the deep cone concentrator body (1). A transmission motor (8) is fixed to the outer wall of the front of the top seat (2) by bolts, and a tooth roller (9) is provided on the output shaft of the transmission motor (8), and the tooth roller (9) is meshed with the tooth plate (3).

2. The dehydration device of the deep cone concentrator according to claim 1, characterized in that: A vertical rod (11) is provided on the outer wall of the top of the scraper (7), and an extrusion cylinder (13) is slidably sleeved on the outside of the vertical rod (11). A spring (14) connected to the inner wall of the top of the extrusion cylinder (13) is provided at the top of the vertical rod (11).

3. The dehydration device of the deep cone concentrator according to claim 2, characterized in that: A filter cartridge (12) is provided on the inner wall of the deep cone concentrator body (1), and an anti-slip ring (16) is provided on the outer wall of the top of the rotating ring (15).

4. The dehydration device of the deep cone concentrator according to claim 3, characterized in that: A circular groove (17) is provided inside the top seat (2), and the anti-slip ring (16) is rotatably connected to the inside of the circular groove (17).

5. The dehydration device of the deep cone concentrator according to claim 4, characterized in that: A gear ring (18) is provided on the outer wall of the rotating ring (15), a rotating motor (19) is fixed to the outer wall of the top of the top seat (2) by bolts, and a gear (20) is provided on the output shaft of the rotating motor (19), and the gear (20) and the gear ring (18) are meshed with each other.

6. The dehydration device of the deep cone concentrator according to claim 5, characterized in that: A cleaning brush (21) is provided on the outer wall of the bottom of the rotating ring (15), and the cleaning brush (21) is sleeved on the outside of the filter cartridge (12), and the bristles of the cleaning brush (21) extend into the filter holes of the filter cartridge (12).

7. The dehydration device of the deep cone concentrator according to claim 6, characterized in that: A sewage inlet pipe (22) is provided on the outer wall of the top seat (2), and the sewage inlet pipe (22) is inserted into the interior of the filter cartridge (12); a drainage pipe (23) is provided on the outer wall of one side of the deep cone concentrator body (1); a sewage discharge pipe (24) is provided on the outer wall of the bottom of the deep cone concentrator body (1), and a valve (25) is provided on the outer wall of the sewage discharge pipe (24).

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