Efficient parallel dyeing machine

By setting up a partition plate and a reflow box in the dyeing tank, combining the extrusion roller and the pressed roller, multi-color dyeing of efficient parallel dyeing machines is achieved, solving the efficiency of homochrome dyeing in traditional immersion machines, and improving the service life and processing efficiency of dyeing liquid.

CN223268905UActive Publication Date: 2025-08-26FULIDA (HANGZHOU) TEXTILE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422711566.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-08-26
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

Traditional immersion machines can only dye the fabric in the same color at the same time, which affects the processing efficiency and is difficult to achieve simultaneous dyeing of multiple colors.

Method used

The partition plate and return box are fixedly connected to the inner wall of the dyeing pond, combined with the extrusion roller and the pressurized roller, to realize the storage of dye liquid of different colors and the multi-color dyeing of fabrics. The dye liquid is circulated and filtration through the reflux box and the pump body filter to avoid mixing of dye liquid and improve the service life of the dye liquid.

Benefits of technology

The dyeing of multiple fabrics in different colors is achieved at the same time, which improves the service life and processing efficiency of the dye liquid, avoids the mixing of the dye liquid, and simplifies subsequent drying processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dyeing machines, and discloses an efficient parallel dyeing machine which comprises a dyeing pool, a plurality of partition plates arranged at equal intervals are fixedly connected to the inner wall of the dyeing pool, a backflow box is fixedly connected to the left side face of the dyeing pool, and a fixing frame is fixedly connected to the right side face of the dyeing pool. According to the efficient parallel dyeing machine, by arranging the dyeing pool and the partition plate, the purpose of storing dye liquor of different colors can be achieved, multiple fabrics can be dyed in different colors, in the fabric conveying process, dye in the fabrics can be squeezed to remove liquor through arranging the squeezing roller and the pressed roller, subsequent drying processing is facilitated, and the dyeing efficiency is improved. In the extruding process, mixing of dye liquor of different colors can be avoided through the arranged separation wheel, the extruded dye liquor flows back into the dye pool through the arranged backflow box, the purpose of circularly filtering the dye liquor can be achieved through the arranged pump body and the arranged filter screen, and the service life of the dye liquor is effectively prolonged.
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Description

Technical Field

[0001] The present application relates to the technical field of dyeing machines, and in particular to a high-efficiency parallel dyeing machine. Background Art

[0002] Exhaust dyeing is a dyeing method in which textiles are immersed in a dye solution and the dye is allowed to adhere to the fibers over a period of time. This dyeing method usually requires the dye and the substrate to move simultaneously or relative to each other to achieve uniform dyeing.

[0003] Because common exhaust dyeing machines share the dye liquor during the dyeing process, fabrics can typically only be dyed the same color at any one time. Traditionally, dyeing different fabrics in different colors involves performing the dyeing process separately at different time periods or using multiple production lines, which impacts processing efficiency. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the present application provides a high-efficiency parallel dyeing machine with advantages such as efficient processing, which solves the problems in the background technology.

[0005] To achieve the above objectives, the present application provides the following technical solution: a high-efficiency parallel dyeing machine, comprising a dyeing tank, wherein the inner wall of the dyeing tank is fixedly connected to a plurality of equidistantly arranged partition plates, the left side of the dyeing tank is fixedly connected to a return box, the right side of the dyeing tank is fixedly connected to a fixing frame, the interior of the fixing frame is fixedly embedded with equidistantly arranged filter boxes, and the interior of each filter box is fixedly connected to a filter screen;

[0006] The front and back sides of the reflux box are fixedly connected with pressure plates, a pressure roller is rotatably connected between the two pressure plates, a plurality of separating wheels are fixedly connected to the outer surface of the pressure roller, and the sides of the two pressure plates away from each other are fixedly connected to the same U-shaped frame, an extrusion frame is provided below the inner top wall of the U-shaped frame, an extrusion shaft is rotatably connected between the front and rear inner side walls of the extrusion frame, and a plurality of extrusion rollers are fixedly connected to the outer surface of the extrusion shaft.

[0007] Through the above scheme, the purpose of storing dye solutions of different colors can be achieved by providing the dyeing tank and the partition plate, and a plurality of fabrics can be dyed with different colors. During the fabric conveying process, the dye inside the fabric can be squeezed and deliquinated by the provided squeezing roller and the pressure roller, which is convenient for subsequent drying processing. During the squeezing process, the provided separation wheel can avoid mixing of dye solutions of different colors, and the extruded dye solution can be returned to the dyeing tank through the provided reflux box. The provided pump body and filter screen can achieve the purpose of circulating and filtering the dye solution, thereby effectively improving the service life of the dye solution.

[0008] Furthermore, two pressure rods are fixedly connected to the upper surface of the extrusion frame, and the two pressure rods are both plugged into the U-shaped frame.

[0009] Through the above solution, the up and down movement of the U-shaped frame can be limited by setting the pressure rod.

[0010] Furthermore, the bottoms of the reflux box and the fixing frame are fixedly connected to a supporting frame.

[0011] Through the above solution and the provision of the support frame, the overall support purpose can be achieved.

[0012] Furthermore, the top ends of the two pressure rods are fixedly connected to springs, and the bottom ends of the two springs are fixedly connected to the U-shaped frame.

[0013] Through the above solution and the provision of the spring, close contact between the squeezing roller and the pressure roller can be achieved.

[0014] Furthermore, a plurality of pump bodies arranged at equal distances are provided at the bottom of the dyeing tank, an input end of each pump body is fixedly connected to the dyeing tank, and an output end of each pump body is fixedly connected to a hose.

[0015] Through the above solution and the provision of the pump body, the purpose of extracting the dye inside the dye tank can be achieved.

[0016] Furthermore, the other end of each of the hoses is fixedly connected to the adjacent filter box, and a connecting pipe is fixedly connected between the left side of each filter box and the dyeing tank.

[0017] Through the above solution and the provision of a filter box, the purpose of filtering the dye can be achieved.

[0018] Furthermore, a cover plate is hinged on the top of each filter box.

[0019] Through the above solution and the provision of the cover plate, it is convenient for the user to clean the internal impurities.

[0020] Furthermore, two symmetrically arranged guide rollers are rotatably connected between the front and rear inner walls of the dyeing tank, each of the guide rollers is rotatably connected to the partition plate, the front and back sides of the fixed frame are fixedly connected to fixed plates, and a fixed roller is rotatably connected between the two fixed plates.

[0021] Through the above solution and the provision of the guide roller, the purpose of guiding the cloth can be achieved.

[0022] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0023] This high-efficiency parallel dyeing machine can store dye solutions of different colors through the provided dyeing tank and partition plate, and can dye multiple fabrics with different colors. During the fabric transportation process, the provided squeezing roller and pressure roller can squeeze out the dye inside the fabric to remove the liquid, which is convenient for subsequent drying processing. During the squeezing process, the provided separation wheel can prevent the dye solutions of different colors from mixing, and the provided reflux box can return the squeezed dye solution to the dyeing tank. The provided pump body and filter screen can achieve the purpose of circulating and filtering the dye solution, effectively improving the service life of the dye solution. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of the overall structure of this application Figure 1 ;

[0025] Figure 2 A three-dimensional diagram of the overall structure of this application Figure 2 ;

[0026] Figure 3 This is a front view of the overall structure of this application;

[0027] Figure 4 This is a cross-sectional view of the front view of the overall structure of this application.

[0028] In the picture:

[0029] 1. Dyeing tank; 2. Partition plate; 3. Reflux box; 4. Fixed frame; 5. Filter box; 6. Filter screen; 7. Pressure plate; 8. Pressure roller; 9. Partition wheel; 10. U-shaped frame; 11. Extrusion frame; 12. Extrusion shaft; 13. Extrusion roller; 14. Pressure rod; 15. Support frame; 16. Spring; 17. Pump body; 18. Hose; 19. Cover plate; 20. Guide roller; 21. Fixed plate; 22. Fixed roller; 23. Connecting pipe. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] See also Figure 1 、 Figure 2 and Figure 3In this embodiment, a high-efficiency parallel dyeing machine includes a dyeing tank 1. A plurality of equidistantly arranged partition plates 2 are fixedly connected to the inner wall of the dyeing tank 1. A return box 3 is fixedly connected to the left side of the dyeing tank 1. A fixing frame 4 is fixedly connected to the right side of the dyeing tank 1. Filter boxes 5 arranged at equal distances are fixedly embedded in the interior of the fixing frame 4. A filter screen 6 is fixedly connected to the interior of each filter box 5. A support frame 15 is fixedly connected to the bottom of the return box 3 and the fixing frame 4. The setting of the support frame 15 can achieve the purpose of supporting the whole.

[0032] See also Figure 1 、 Figure 2 and Figure 3 The front and back of the reflux box 3 are fixedly connected with pressure plates 7, and a pressure roller 8 is rotatably connected between the two pressure plates 7. The outer surface of the pressure roller 8 is fixedly connected with multiple separating wheels 9. The two pressure plates 7 are fixedly connected to the same U-shaped frame 10 on the side away from each other. An extrusion frame 11 is provided under the inner top wall of the U-shaped frame 10. An extrusion shaft 12 is rotatably connected between the front and rear inner side walls of the extrusion frame 11, and a plurality of extrusion rollers 13 are fixedly connected to the outer surface of the extrusion shaft 12.

[0033] See also Figure 1 、 Figure 3 and Figure 4 Two symmetrically arranged guide rollers 20 are rotatably connected between the front and rear inner walls of the dyeing tank 1. Each guide roller 20 is rotatably connected to the partition plate 2. The front and back sides of the fixed frame 4 are fixedly connected with fixed plates 21. A fixed roller 22 is rotatably connected between the two fixed plates 21. Through the arrangement of the guide rollers 20, the purpose of guiding the cloth can be achieved.

[0034] See also Figure 1 、 Figure 2 and Figure 3 Two pressure rods 14 are fixedly connected to the upper surface of the extrusion frame 11. The two pressure rods 14 are plugged into the U-shaped frame 10. Through the setting of the pressure rods 14, the up and down movement of the U-shaped frame 10 can be limited. The top ends of the two pressure rods 14 are fixedly connected to springs 16. The bottom ends of the two springs 16 are fixedly connected to the U-shaped frame 10. Through the setting of the springs 16, close contact between the extrusion roller 13 and the pressure roller 8 can be achieved.

[0035] See also Figure 1 、 Figure 2 and Figure 3The bottom of the dyeing tank 1 is provided with a plurality of pump bodies 17 arranged at equal distances. The input end of each pump body 17 is fixedly connected to the dyeing tank 1, and the output end of each pump body 17 is fixedly connected to a hose 18. Through the arrangement of the pump bodies 17, the purpose of extracting the dye inside the dyeing tank 1 can be achieved. The other end of each hose 18 is fixedly connected to the filter box 5 close to it, and the left side of each filter box 5 is fixedly connected to the dyeing tank 1 with a connecting pipe 23. Through the arrangement of the filter box 5, the purpose of filtering the dye can be achieved. The top of each filter box 5 is hinged with a cover plate 19. The arrangement of the cover plate 19 makes it convenient for the user to clean the impurities inside.

[0036] An efficient parallel dyeing machine in this embodiment can store dye solutions of different colors by means of the provided dye tank 1 and partition plate 2, and can dye multiple fabrics with different colors. During the fabric conveying process, the provided squeezing roller 13 and pressure roller 8 can squeeze out the dye inside the fabric to remove the liquid, facilitating subsequent drying processing. During the squeezing process, the provided separation wheel 9 can prevent the mixing of dye solutions of different colors, and the provided reflux box 3 can return the squeezed dye solution to the dye tank 1. The provided pump body 17 and filter screen 6 can achieve the purpose of circulating and filtering the dye solution, effectively extending the service life of the dye solution.

[0037] The working principle of the above embodiment is as follows: the fabric is passed through the top of the fixed roller 22, the bottom of the two guide rollers 20, and then passed between the squeezing roller 13 and the pressure roller 8, and the fabric is transported inside the dyeing tank 1 through the external winding device to be dyed. The dyed fabric area is squeezed by the squeezing roller 13 and the pressure roller 8, so that the internal dye liquid can be squeezed out and falls on the return box 3, and then flows into the inside of the dyeing tank 1. During the dyeing process, the pump body 17 extracts the pigment inside the dyeing tank 1 and sends it into the hose 18, and then sends it into the filter box 5 through the hose 18. After being filtered by the filter screen inside the filter box 5, it returns to the inside of the dyeing tank 1.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0039] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency parallel dyeing machine, comprising a dyeing tank (1), characterized in that: The inner wall of the dyeing tank (1) is fixedly connected to a plurality of equidistantly arranged partition plates (2), the left side of the dyeing tank (1) is fixedly connected to a return box (3), the right side of the dyeing tank (1) is fixedly connected to a fixing frame (4), the interior of the fixing frame (4) is fixedly inlaid with equidistantly arranged filter boxes (5), and the interior of each filter box (5) is fixedly connected to a filter screen (6); The front and back sides of the reflux box (3) are fixedly connected to pressure plates (7), a pressure roller (8) is rotatably connected between the two pressure plates (7), a plurality of separation wheels (9) are fixedly connected to the outer surface of the pressure roller (8), and the two pressure plates (7) are fixedly connected to the same U-shaped frame (10) on the sides away from each other, an extrusion frame (11) is provided below the inner top wall of the U-shaped frame (10), an extrusion shaft (12) is rotatably connected between the front and rear inner side walls of the extrusion frame (11), and a plurality of extrusion rollers (13) are fixedly connected to the outer surface of the extrusion shaft (12).

2. The high-efficiency parallel dyeing machine according to claim 1, characterized in that: Two pressure rods (14) are fixedly connected to the upper surface of the extrusion frame (11), and the two pressure rods (14) are plugged into the U-shaped frame (10).

3. The high-efficiency parallel dyeing machine according to claim 1, characterized in that: The bottoms of the reflux box (3) and the fixing frame (4) are both fixedly connected to a support frame (15).

4. The high-efficiency parallel dyeing machine according to claim 2, characterized in that: The top ends of the two pressure rods (14) are fixedly connected to springs (16), and the bottom ends of the two springs (16) are fixedly connected to the U-shaped frame (10).

5. The high-efficiency parallel dyeing machine according to claim 1, characterized in that: The bottom of the dyeing tank (1) is provided with a plurality of pump bodies (17) arranged at equal distances, the input end of each pump body (17) is fixedly connected to the dyeing tank (1), and the output end of each pump body (17) is fixedly connected to a hose (18).

6. The high-efficiency parallel dyeing machine according to claim 5, characterized in that: The other end of each hose (18) is fixedly connected to the adjacent filter box (5), and a connecting pipe (23) is fixedly connected between the left side of each filter box (5) and the dye tank (1).

7. The high-efficiency parallel dyeing machine according to claim 1, characterized in that: A cover plate (19) is hingedly connected to the top of each filter box (5).

8. The high-efficiency parallel dyeing machine according to claim 1, characterized in that: Two symmetrically arranged guide rollers (20) are rotatably connected between the front and rear inner side walls of the dyeing tank (1), each of the guide rollers (20) is rotatably connected to the partition plate (2), the front and back sides of the fixed frame (4) are fixedly connected to fixed plates (21), and a fixed roller (22) is rotatably connected between the two fixed plates (21).