Air exhaust cylinder mould for paper machine
By designing the water transport components, water storage cylinder, filter plate and scraper structure in the air extraction net cage, the problems of water resource waste and slurry cleaning are solved, and the recycling of water resources and the improvement of equipment efficiency are achieved.
Patent Information
- Application Number
- CN202421864825.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-02
AI Technical Summary
In the prior art, the exhaust gas cage cannot collect and recycle water resources, and cannot effectively clean up the slurry attached to the inner wall of the cage, resulting in waste of water resources and inefficient equipment.
An air-exhaust cage with a structure including water transport components, water storage cylinders, filter plates, activated carbon plates, scrapers, etc. is designed. Impurities are filtered through the filter plate, activated carbon plates are absorbed odors, and slurry is cleaned to realize the collection and recycling of water resources, and the inner wall of the cage is cleaned through the scraper.
It realizes the collection and recycling of water resources, extends the service life of the device, and improves the efficiency and stability of the equipment through scraper cleaning.
Smart Images

Figure CN223268997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of papermaking equipment, in particular to an air extraction cage for a papermaking machine. Background Art
[0002] The screen section of a rotary papermaking machine, often referred to as the cylinder, primarily consists of a cylinder, a trough, and a couch roll. The cylinder is the primary component on which the paper web is formed. It must filter water evenly and not cause excessive agitation in the trough during rotation. The cylinder should possess sufficient rigidity and precise dimensions. The couch roll and the cylinder are in contact with each other. Dewatering is achieved when the pulp passes through the former's pulp channel, enters the forming arc, and reaches the contact point between the couch roll and the cylinder. Cylinder cylinders are categorized by structure into standard, sheet, vacuum, and vacuum. Standard cylinders have limited filtration area and speed, and therefore cannot significantly improve paper quality.
[0003] After searching, the publication number CN203977225U relates to a technical field of papermaking equipment, and is a vacuum cage for a papermaking machine, comprising a cast iron rotating shaft, an inner mesh and an outer mesh, horizontal bars, stainless steel sheets, a cover plate, a spoke support rib device, a center wheel rim and a suction port; the center wheel rim is engraved with grooves around the periphery; the horizontal bars are embedded in the grooves, and there are serrated small grooves on the horizontal bars; the serrated small grooves are embedded with stainless steel sheets to form a cage frame; the cage frame is covered with an inner mesh and an outer mesh. Cover plates are provided at both axial ends of the cage, and a suction port is provided on the cover plate, and the suction port is connected to a water pump through a pipe. The suction port, pipe and water pump together constitute a pumping system, which is used to suck the air in the cage to reduce the air pressure in the cage and absorb excess white water in the cage, thereby enhancing the dehydration rate of the pulp slurry and improving papermaking efficiency.
[0004] The above patent mentioned that "the mesh cage is provided with cover plates at both axial ends, and the cover plates are provided with suction ports, which are connected to the water pump through pipes. The suction ports, pipes and water pumps together constitute a pumping system, which is used to suck the air in the mesh cage to reduce the air pressure in the cage and absorb excess white water in the cage, thereby enhancing the dehydration rate of pulp slurry and improving papermaking efficiency." However, in actual use, after the excess white water is pumped out of the cage, it is directly discharged, which will cause a waste of water resources and cannot be collected and recycled. Therefore, in response to the above problems, an air suction mesh cage for a papermaking machine is proposed. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the existing technology and propose an air extraction cage for a papermaking machine, aiming to improve the problems in the existing technology of being unable to collect and recycle water resources and being unable to scrape and clean the pulp attached to the inner wall of the cage.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: an air extraction net cage for a papermaking machine, comprising two brackets, wherein the adjacent sides of the two brackets are rotatably connected to a rotating shaft, the outer side of the rotating shaft is rotatably connected to two limiting side covers, the adjacent sides of the two limiting side covers are rotatably connected to a net cylinder, and the distant sides of the two limiting side covers are fixedly connected to a sealing cover, the interior of one of the sealing covers is fixedly connected to a connecting pipe 1, wherein the interior of the other sealing cover is fixedly connected to a connecting pipe 2, the right side of the connecting pipe 2 is fixedly connected to a water delivery component, the right side of the water delivery component is fixedly connected to a water storage cylinder, the top of the water storage cylinder is slidably connected to a pulling ring, the interior of the pulling ring is provided with a filter plate, the interior of the water storage cylinder is fixedly connected to an activated carbon plate, the exterior of the water storage cylinder is fixedly connected to an external ring, the exterior of the external ring is fixedly connected to a support seat, a limiting groove is provided on the left side of the external ring, the interior of the limiting groove is slidably connected to the limiting ring, and an elastic component is provided on the right side of the limiting ring.
[0007] Specifically: the rotating shaft is used to limit the position of the limiting side cover so that the net drum can be turned over.
[0008] As a further description of the above technical solution:
[0009] The water delivery component includes a water pump, the left side of the water pump is fixedly connected to the right side of the second connecting pipe, and the output end of the water pump is fixedly connected to the water delivery pipe.
[0010] Specifically: the water pump is used to connect the connecting pipe 2 and the water pipe to discharge the water inside the mesh tube.
[0011] As a further description of the above technical solution:
[0012] The elastic component includes two connecting rods, the left sides of the two connecting rods are fixedly connected to the right side of the limiting ring, and the outer portion of the connecting rod is provided with a spring 1.
[0013] Specifically: the connecting rod is used to connect the limiting ring and prevent the spring from deforming.
[0014] As a further description of the above technical solution:
[0015] The outside of the rotating shaft is fixedly connected to a plurality of Y-shaped frames, the outside of the rotating shaft is fixedly connected to a plurality of connecting plates, the outside of the connecting plate is fixedly connected to a connecting shaft, the outside of the connecting shaft is rotatably connected to a scraper, the outside of the connecting plate is fixedly connected to two mounting plates, the outside of the mounting plate is fixedly connected to a plurality of sleeves, a spring 2 is provided inside the sleeve, and a cylindrical sleeve is slidably connected inside the sleeve.
[0016] Specifically: the Y-shaped frame is used to support the mesh cylinder and the rotating shaft, and the second spring is used to reduce the impact of the scraper on the device when it rotates and scrapes against the inner wall of the mesh cylinder.
[0017] As a further description of the above technical solution:
[0018] The right side of the water storage cylinder is fixedly connected with a valve, and the top of the pulling ring is fixedly connected with a handle.
[0019] Specifically: the valve is used to discharge the water inside the water storage cylinder, and the handle is used to facilitate pulling the pull ring.
[0020] As a further description of the above technical solution:
[0021] The bottom of the connecting pipe 1 is fixedly connected to the top of the connecting pipe 2, and the outside of the filter plate is slidably connected to the inside of the water storage cylinder.
[0022] Specifically: the filter plate is used to filter impurities in the water, and the water storage cylinder is used to store the separated water.
[0023] As a further description of the above technical solution:
[0024] The right side of the limiting ring is slidably connected to the inside of the external ring, and the inside of the limiting ring is in contact with the top of the pulling ring.
[0025] Specifically: the outer ring is used to start the limit groove and to limit the placement of the limit ring.
[0026] As a further description of the above technical solution:
[0027] One side of the spring 1 is fixedly connected to the inside of the limiting groove, and the other side of the spring 1 is fixedly connected to the right side of the limiting ring.
[0028] Specifically: Spring 1 is used to push the limiting ring so that after the limiting ring is pushed into the limiting groove, it can be pushed out by spring 1.
[0029] The utility model has the following beneficial effects:
[0030] 1. In the utility model, through the coordinated use of structures such as a water pipe, a water storage cylinder, a pulling ring, a filter plate, an activated carbon plate, an external ring, a support seat, a limiting groove, a limiting ring, a connecting rod, and a spring, the filter plate and the activated carbon plate can be used to filter and adsorb impurities and odors in the water, thereby collecting and recycling water resources. The filter plate can then be quickly replaced through the pulling ring, thereby extending the service life of the device.
[0031] 2. In the utility model, by cooperating with the Y-shaped frame, connecting plate, connecting shaft, scraper, sleeve, spring 2, cylindrical sleeve, mounting plate and other structures, the scraper can be used to scrape and clean the slurry attached to the inner wall of the mesh cage. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a three-dimensional diagram of an air extraction cage for a papermaking machine proposed in the utility model;
[0033] Figure 2 This is a schematic diagram of the support structure of an air extraction cage for a papermaking machine proposed in the utility model;
[0034] Figure 3 This is a schematic diagram of the external ring structure of an air extraction cage for a papermaking machine proposed in the utility model;
[0035] Figure 4 This is a schematic diagram of the structure of a pulling ring of an air extraction cage for a papermaking machine proposed in the utility model;
[0036] Figure 5 This is a schematic diagram of the structure of a limiting ring of an air extraction cage for a papermaking machine proposed in the utility model;
[0037] Figure 6 This is a schematic diagram of the structure of a net cylinder of an air extraction cage for a papermaking machine proposed in the utility model;
[0038] Figure 7 The utility model is a schematic diagram of the scraper structure of an air extraction cage for a papermaking machine.
[0039] Legend:
[0040] 1. Bracket; 2. Rotating shaft; 3. Limiting side cover; 4. Net cylinder; 5. Sealing cover; 6. Connecting pipe 1; 7. Connecting pipe 2; 8. Water pump; 9. Water pipe; 10. Water storage cylinder; 11. Pull ring; 12. Filter plate; 13. Activated carbon plate; 14. External ring; 15. Support seat; 16. Limiting groove; 17. Limiting ring; 18. Connecting rod; 19. Spring 1; 20. Y-shaped frame; 21. Connecting plate; 22. Connecting shaft; 23. Scraper; 24. Sleeve; 25. Spring 2; 26. Cylinder sleeve; 27. Mounting plate. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0042] Reference Figure 1 - Figure 2 As shown, an embodiment of the present invention is provided: an exhaust mesh cage for a papermaking machine, comprising two brackets 1, the bracket 1 is used to support and limit the rotating shaft 2, and provides a stable support point, the two brackets 1 are rotatably connected to the rotating shaft 2 on the adjacent side, the rotating shaft 2 is used to limit the limiting side cover 3, so that the mesh cylinder 4 can be flipped, the external rotation of the rotating shaft 2 is connected to the two limiting side covers 3, the limiting side covers 3 are rotatably connected to the mesh cylinder 4 on the adjacent side of the two limiting side covers 3, the mesh cylinder 4 is used to support and fix paper, the two limiting side covers 3 are fixedly connected to the far side with a sealing cover 5, the sealing cover 5 is used to seal the structure of the mesh cylinder 4 to prevent water leakage or other damage, one of the sealing covers 5 is fixedly connected to the inside of a connecting pipe 1 6, the connecting pipe 1 6 is used to cooperate with the connecting pipe 2 7 to discharge water and gas inside the mesh cylinder 4 through a water pump 8.
[0043] Reference Figure 2 - Figure 3 As shown, the bottom of connecting pipe 1 6 is fixedly connected to the top of connecting pipe 2 7, and the outside of filter plate 12 is slidably connected to the inside of water storage cylinder 10, wherein the inside of another sealing cover 5 is fixedly connected to connecting pipe 2 7, and the right side of connecting pipe 2 7 is fixedly connected to a water delivery assembly, which includes a water pump 8. Water pump 8 is used to connect connecting pipe 2 7 and water delivery pipe 9 so that the water inside the net cylinder 4 can be discharged. The left side of water pump 8 is fixedly connected to the right side of connecting pipe 2 7, and the output end of water pump 8 is fixedly connected to water delivery pipe 9. Water delivery pipe 9 is used to allow the water inside connecting pipe 2 7 to be transported into the inside of water storage cylinder 10, and the right side of the water delivery assembly is fixedly connected to water storage cylinder 10.
[0044] Reference Figure 3 - Figure 4 As shown, the water storage cylinder 10 is used to store filtered water. The top of the water storage cylinder 10 is slidably connected to a pull ring 11, which is used to limit and fix the filter plate 12. The inside of the pull ring 11 is provided with a filter plate 12, which is used to filter impurities in the water. The inside of the water storage cylinder 10 is fixedly connected to an activated carbon plate 13, which is used to adsorb odors in water and gas.
[0045] Reference Figure 5As shown, the outside of the water storage cylinder 10 is fixedly connected to an external ring 14, and the external ring 14 is used to open a limit groove 16. The outside of the external ring 14 is fixedly connected to a support seat 15, and the support seat 15 is used to fixedly support the external ring 14. A limit groove 16 is provided on the left side of the external ring 14. The limit groove 16 is used to allow the limit ring 17 to slide. The inner sliding connection of the limit groove 16 is connected to the limit ring 17. The limit ring 17 is used to limit and fix the filter plate 12. An elastic component is provided on the right side of the limit ring 17. The elastic component includes two connecting rods 18. The connecting rod 18 is used to connect the limit ring 17, and at the same time, in order to prevent the spring 19 from being deformed, the left sides of the two connecting rods 18 are fixedly connected to the right side of the limiting ring 17, and the right side of the limiting ring 17 is slidably connected to the inside of the external ring 14. The inside of the limiting ring 17 contacts the top of the pulling ring 11, and the outside of the connecting rod 18 is provided with a spring 19. The spring 19 is used to cooperate with the connecting rod 18 to push the limiting ring 17 so that the limiting ring 17 limits the top of the pulling ring 11. One side of the spring 19 is fixedly connected to the inside of the limiting groove 16, and the other side of the spring 19 is fixedly connected to the right side of the limiting ring 17.
[0046] Reference Figure 6 - Figure 7 As shown, the outside of the rotating shaft 2 is fixedly connected with a plurality of Y-shaped frames 20, and the Y-shaped frames 20 are used to support the net cylinder 4 and the rotating shaft 2. The outside of the rotating shaft 2 is fixedly connected with a plurality of connecting plates 21, and the connecting plate 21 is used to connect the connecting shaft 22. The outside of the connecting plate 21 is fixedly connected with the connecting shaft 22, and the outside of the connecting shaft 22 is rotatably connected with a scraper 23. The scraper 23 is used to cooperate with the connecting shaft 22 to rotate on the outside of the connecting plate 21. The outside of the connecting plate 21 is fixedly connected with two mounting plates 27. The limiting ring 17 is used to fix the sleeve 24. The outside of the mounting plate 27 is fixedly connected with the sleeve 24. There are multiple sleeves 24 connected. The sleeves 24 and the cylindrical sleeves 26 are used to prevent the spring 25 from being deformed. The sleeve 24 is provided with a spring 25 inside. The spring 25 is used to make the scraper 23 hit the cylindrical sleeve 26 when it rotates, so as to reduce the impact of the scraper 23 on the device when it rotates and scrapes the inner wall of the mesh tube 4. The inner sliding connection of the sleeve 24 is the cylindrical sleeve 26. The right side of the water storage cylinder 10 is fixedly connected to a valve. The valve is used to discharge the water inside the water storage cylinder 10. The top of the pull ring 11 is fixedly connected to a handle. The handle is used to quickly pull out the pull ring 11.
[0047] Working principle: When the net drum 4 is pumping air and water from the pulp, it only needs to start the water pump 8, so that the water pump 8 generates suction to discharge the water and gas inside the net drum 4 through the connecting pipe 2 7 and the connecting pipe 1 6, and then the pumped water and gas are transported into the water storage cylinder 10 through the water pipe 9, so that the impurities in the water are filtered through the filter plate 12 inside the water storage cylinder 10, and then the odor in the gas is adsorbed by the activated carbon plate 13, and then the water gas after filtration and adsorption is discharged through the valve, and then the filter plate 12 is quickly opened when it is needed. When replacing, it is only necessary to toggle the limiting ring 17 to the right so that the limiting ring 17 slides into the inside of the limiting groove 16, then hold the handle to pull the pulling ring 11, and then pull out the filter plate 12 inside the pulling ring 11, and then replace or clean the filter plate 12, and then put the pulling ring 11 and the filter plate 12 back into the inside of the water storage cylinder 10, and then loosen the limiting ring 17, so that the connecting rod 18 cooperates with the limiting ring 17 of the spring 19 to push, so that the limiting ring 17 is reset and the outside of the pulling ring 11 is restricted again;
[0048] Then when the mesh cylinder 4 vacuums the pulp, the pulp will penetrate into the interior of the mesh cylinder 4, and then the mesh cylinder 4 drives the rotating shaft 2 to rotate through an external driving source, and then when the mesh cylinder 4 rotates, the scraper 23 will swing outside the connecting shaft 22 due to inertia problems, and then the scraper 23 will scrape the inner wall of the mesh cylinder 4 back and forth, and then when the scraper 23 swings back and forth and scrapes, it will hit the cylindrical sleeve 26 back and forth. During the collision, the cylindrical sleeve 26 will squeeze the spring 25 and slide inside the sleeve 24. Then when the scraper 23 swings back and forth inside the mesh cylinder 4, it will hit the cylindrical sleeves 26 on both sides back and forth while being elastically buffered by the spring 25, thereby reducing the vibration of the scraper 23 inside the mesh cylinder 4.
[0049] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A vacuum cage for a paper machine, comprising two brackets (1), characterized in that: The two brackets (1) are rotatably connected to a rotating shaft (2) on the adjacent side, and the external side of the rotating shaft (2) is rotatably connected to two limiting side covers (3). The adjacent side of the two limiting side covers (3) is rotatably connected to a net cylinder (4). The two limiting side covers (3) are fixedly connected to a sealing cover (5) on the distant side. One of the sealing covers (5) is fixedly connected to a connecting pipe 1 (6) on the inside, and the other sealing cover (5) is fixedly connected to a connecting pipe 2 (7) on the inside. The right side of the connecting pipe 2 (7) is fixedly connected to a water delivery component, and the right side of the water delivery component is fixedly connected to a A water storage cylinder (10), wherein the top of the water storage cylinder (10) is slidably connected to a pulling ring (11), a filter plate (12) is provided inside the pulling ring (11), an activated carbon plate (13) is fixedly connected inside the water storage cylinder (10), an external ring (14) is fixedly connected outside the water storage cylinder (10), a support seat (15) is fixedly connected outside the external ring (14), a limiting groove (16) is provided on the left side of the external ring (14), a limiting ring (17) is slidably connected inside the limiting groove (16), and an elastic component is provided on the right side of the limiting ring (17).
2. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The water delivery assembly comprises a water pump (8), the left side of the water pump (8) is fixedly connected to the right side of the second connecting pipe (7), and the output end of the water pump (8) is fixedly connected to a water delivery pipe (9).
3. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The elastic component comprises two connecting rods (18), the left sides of the two connecting rods (18) are fixedly connected to the right side of the limiting ring (17), and the outer portion of the connecting rod (18) is provided with a spring 1 (19).
4. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The outside of the rotating shaft (2) is fixedly connected to a plurality of Y-shaped frames (20), the outside of the rotating shaft (2) is fixedly connected to a plurality of connecting plates (21), the outside of the connecting plate (21) is fixedly connected to a connecting shaft (22), the outside of the connecting shaft (22) is rotatably connected to a scraper (23), the outside of the connecting plate (21) is fixedly connected to two mounting plates (27), the outside of the mounting plate (27) is fixedly connected to a plurality of sleeves (24), the inside of the sleeve (24) is provided with a spring 2 (25), and the inside of the sleeve (24) is slidably connected to a cylindrical sleeve (26).
5. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The right side of the water storage cylinder (10) is fixedly connected with a valve, and the top of the pulling ring (11) is fixedly connected with a handle.
6. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The bottom of the connecting pipe 1 (6) is fixedly connected to the top of the connecting pipe 2 (7), and the outside of the filter plate (12) is slidably connected to the inside of the water storage cylinder (10).
7. The exhaust cylinder for a papermaking machine according to claim 1, characterized in that: The right side of the limiting ring (17) is slidably connected to the inside of the external ring (14), and the inside of the limiting ring (17) is in contact with the top of the pulling ring (11).
8. The exhaust cylinder for a papermaking machine according to claim 3, characterized in that: One side of the spring one (19) is fixedly connected to the inside of the limiting groove (16), and the other side of the spring one (19) is fixedly connected to the right side of the limiting ring (17).
Citation Information
Patent Citations
Air exhaust mesh cage for paper machine
CN203977225U