Mounting device suitable for small rail of bullet train
Through the design of the installation frame and wheel-relay mechanism, combined with the use of guide wheels and pressure sensors, the problem of troubles in installing small tracks of EMUs is solved, and an efficient and accurate installation process is achieved.
Patent Information
- Application Number
- CN202422664704.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The small EMU tracks are troublesome to operate during installation, the installation efficiency is not high, making it difficult to achieve accurate positioning and efficient installation.
The installation frame and four wheel-receiving mechanisms are adopted, combined with the slide rail connecting plate, guide wheel bracket, guide wheel, stop plate, tension spring, pressure sensor and alarm. Through the coordination between the guide wheel and the large track and pressure monitoring, the precise positioning and installation confirmation of the small track are achieved.
The convenient installation of small tracks can be achieved without a total station, which improves installation quality and efficiency, ensures accurate positioning, and confirms installation in place through an alarm, simplifying the operation process.
Smart Images

Figure CN223269017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of track installation, in particular to an installation device suitable for a small track of a motor vehicle. Background Art
[0002] Small track for EMUs usually refers to railway tracks with narrow gauge, where "small track" refers to railway lines with smaller track gauges. The track gauge of narrow gauge railways is usually smaller than the standard gauge, which is generally 1435 mm.
[0003] At present, when installing the EMU small track, a total station is generally used for measurement and laying, which is complicated to operate and has low installation efficiency. Utility Model Content
[0004] In response to the technical problems in the prior art, the utility model provides an installation device suitable for a small track of a motor vehicle, comprising a mounting frame and four wheel mechanisms, wherein the four wheel mechanisms are symmetrically distributed about the top center line of the mounting frame, two of the wheel mechanisms being rollingly connected to the sides of the two large tracks above that are close to each other, and the other two wheel mechanisms being rollingly connected to the top surfaces of the two large tracks respectively through support frames, and a plurality of roller assemblies cooperating with the two small tracks are installed at the bottom of the mounting frame, and the plurality of roller assemblies are symmetrically distributed about the bottom center line of the mounting frame.
[0005] Furthermore, the wheel-supporting mechanism includes a slide rail connecting plate, a guide wheel bracket and a guide wheel. The slide rail connecting plate is fixedly connected to the top side surface or the support frame of the mounting frame through a plurality of countersunk screws. One end of the guide wheel bracket is slidably mounted on the slide rail connecting plate and locked by a hexagon socket screw. The guide wheel is rotatably mounted on the other end of the guide wheel bracket.
[0006] Furthermore, the wheel-supporting mechanism also includes two stop plates and two tension springs. A strip hole is provided on the slide rail connecting plate, and the length direction of the strip hole is its axial direction. The hexagon socket screw is installed in the strip hole. The two stop plates are symmetrically arranged about the axis of the slide rail connecting plate and are fixedly installed on one end of the slide rail connecting plate close to the guide wheel bracket. One end of the two tension springs is respectively hinged to the two stop plates, and the other end is respectively hinged to the two sides of the guide wheel bracket, and the connection position is located at the end of the guide wheel bracket away from the guide wheel.
[0007] Furthermore, a pressure sensor is fixedly installed on the slide rail connecting plate located on the support frame, the pressure sensor is abutted against the end of the guide wheel bracket, and the pressure sensor is connected to an external alarm. When the pressure value of the pressure sensor reaches a preset value, the alarm sounds an alarm.
[0008] Furthermore, the roller assemblies include four, and the four roller assemblies are symmetrically distributed about the bottom center line of the mounting frame.
[0009] Furthermore, the roller assembly includes a fixed plate, a U-shaped frame and a roller. The fixed plate is fixedly installed on the bottom of the mounting frame. The U-shaped frame is slidably installed on the fixed plate and locked by bolts. The sliding direction of the U-shaped frame is perpendicular to the length direction of the small track, and the roller is rotatably installed in the U-shaped frame.
[0010] Furthermore, the fixed plate is provided with scale lines.
[0011] Beneficial effects:
[0012] 1. In the present invention, by setting up the mounting frame and the four wheel mechanisms, the two wheel mechanisms on the top surface can be used to realize the installation positioning of the height of the two small rails, and the two wheel mechanisms on the side surface can be used to realize the positioning of the distance between the two small rails. There is no need to use a total station, the operation is convenient, and the installation quality and efficiency can be improved. During the specific installation, the four wheel mechanisms are assembled and connected with the mounting frame, and then the two wheel mechanisms on the top surface are placed on the two large rails, and the positions of the two wheel mechanisms on the side are adjusted so that they are rolled and connected with the sides of the two large rails that are close to each other. Finally, the mounting bolts of the small rail are adjusted to cooperate with the roller assembly, and the mounting bolts are locked.
[0013] 2. In the present invention, the position of the guide wheel can be easily adjusted through the arrangement of the slide rail connecting plate, the guide wheel bracket and the guide wheel, which facilitates the coordination between the guide wheel and the large track and can adapt to the use of large tracks of different widths and heights. The arrangement of two stop plates, two tension springs and strip holes can facilitate the buffering adjustment of the guide wheel to ensure effective contact between the guide wheel and the large track.
[0014] 3. In the present invention, through the setting of the pressure sensor and the alarm, the alarm signal of the alarm can be used to quickly and conveniently confirm whether the small track is installed in place, further improving the installation efficiency. The specific process is that before the small track is installed and fixed, due to the gravity of the installation frame, the pressure sensor has an initial pressure value. As the mounting bolts are adjusted, the small track will contact the roller assembly and support it. At this time, the gravity of the installation frame acting on the large track will be partially shared by the small track, thereby reducing the initial pressure value of the pressure sensor. Until the initial pressure value reaches the designed preset value, the alarm sends an alarm signal to confirm that the small track has been installed in place, where the preset value is the actual pressure value between the top wheel mechanism and the large track after the small track is installed and fixed. In the above process, after completing the installation of a section of small track, the alarm can be manually reset to facilitate the installation and fixation of the next section of small track.
[0015] 4. In the present invention, the symmetrical arrangement of the four roller assemblies can ensure the accurate installation and positioning of the two small tracks; the arrangement of the fixing plate, U-shaped frame and rollers can facilitate the adjustment of the spacing between the roller assemblies to meet the installation and fixation of small tracks of different widths; combined with the setting of the scale dimension line, the precise adjustment of the distance can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 for Figure 1 Detailed structural diagram at A in the middle;
[0019] Figure 3 for Figure 1 Middle main view;
[0020] Figure 4 This is the front view of the wheel mechanism of the utility model;
[0021] Figure 5 This is a top view of the wheel mechanism of the utility model.
[0022] Description of reference numerals:
[0023] 1. Mounting frame; 2. Wheel support mechanism; 21. Slide rail connecting plate; 22. Guide wheel bracket; 23. Guide wheel; 24. Stop plate; 25. Tension spring; 3. Support frame; 4. Roller assembly; 5. Countersunk screw; 6. Hexagon socket screw; 7. Pressure sensor. DETAILED DESCRIPTION
[0024] To make the above-mentioned objects, features, and advantages of the present application more clearly understood, the specific embodiments of the present application are described in detail below with reference to the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways than those described herein, and those skilled in the art can make similar improvements without violating the scope of the present application. Therefore, the present application is not limited to the specific embodiments disclosed below.
[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0027] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.
[0028] In this application, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0029] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0030] The utility model provides an installation device suitable for small tracks of motor vehicles, such as Figure 1 、 Figure 2 and Figure 3 As shown, it includes a mounting frame 1 and four wheel mechanisms 2, the mounting frame 1 is made of aluminum profiles, and the four wheel mechanisms 2 are symmetrically distributed about the top center line of the mounting frame 1, wherein two of the wheel mechanisms 2 are rollingly connected to the side of the two large rails above that are close to each other, and the other two wheel mechanisms 2 are installed in the middle of the mounting frame 1, and are rollingly connected to the top surfaces of the two large rails through the support frame 3 respectively, and a plurality of roller assemblies 4 cooperating with the two small rails are installed at the bottom of the mounting frame 1, preferably four, and the four roller assemblies 4 are symmetrically distributed about the bottom center line of the mounting frame 1. The setting of four roller assemblies 4 can ensure the accurate installation and positioning of the two small rails.
[0031] In this embodiment, through the arrangement of the mounting frame 1 and the four wheel mechanisms 2, the two wheel mechanisms 2 on the top surface can be used to realize the installation positioning of the height of the two small rails, and the two wheel mechanisms 2 on the side surface can be used to realize the positioning of the distance between the two small rails. There is no need to use a total station, the operation is convenient, and the installation quality and efficiency can be improved. During the specific installation, the four wheel mechanisms 2 are assembled and connected with the mounting frame 1, and then the two wheel mechanisms 2 on the top surface are placed on the two large rails, and the positions of the two wheel mechanisms 2 on the side are adjusted so that they are rolled and connected with the sides of the two large rails close to each other. Finally, the mounting bolts of the small rails are adjusted to cooperate with the roller assembly 4, and the mounting bolts are locked.
[0032] In the present invention, preferably, Figure 1 、 Figure 4 and Figure 5 As shown, the wheel mechanism 2 includes a slide rail connecting plate 21, a guide wheel bracket 22 and a guide wheel 23. The slide rail connecting plate 21 is fixedly connected to the top side of the mounting frame 1 or the support frame 3 by a plurality of countersunk screws 5. One end of the guide wheel bracket 22 is slidably mounted on the slide rail connecting plate 21 and locked by a hexagon socket screw 6. The other end of the guide wheel bracket 22 is rotatably mounted with a guide wheel 23, wherein the guide wheel bracket 22 located on the top side slides horizontally, and the guide wheel bracket 22 located on the support frame 3 slides vertically.
[0033] In this embodiment, by setting the slide rail connecting plate 21, the guide wheel bracket 22 and the guide wheel 23, the position of the guide wheel 23 can be easily adjusted, which facilitates the coordination between the guide wheel 23 and the large track, and can adapt to the use of large tracks of different widths and heights.
[0034] In the present invention, preferably, Figure 1 、 Figure 4 and Figure 5 As shown, the wheel-supporting mechanism 2 also includes two stop plates 24 and two tension springs 25. A strip hole is provided on the slide rail connecting plate 21. The length direction of the strip hole is its axial direction. The hexagon socket screw 6 is installed in the strip hole. The two stop plates 24 are symmetrically arranged about the axis of the slide rail connecting plate 21 and are fixedly installed on one end of the slide rail connecting plate 21 close to the guide wheel bracket 22. One end of the two tension springs 25 is respectively hinged to the two stop plates 24, and the other end is respectively hinged to the two sides of the guide wheel bracket 22, and the connection position is located at the end of the guide wheel bracket 22 away from the guide wheel 23.
[0035] In this embodiment, by providing two stop plates 24, two tension springs 25 and strip holes, the guide wheel 23 can be easily buffered and adjusted to ensure effective contact between the guide wheel 23 and the large track.
[0036] In the present invention, preferably, Figure 1 、 Figure 2 、 Figure 4 and Figure 5 As shown, a pressure sensor 7 is fixedly installed on the slide rail connecting plate 21 located on the support frame 3, and the pressure sensor 7 is in contact with the end of the guide wheel bracket 22, wherein the pressure sensor 7 is used to monitor the real-time pressure value between the guide wheel 23 and the large track. The pressure sensor 7 is connected to an external alarm, and when the pressure value of the pressure sensor 7 reaches a preset value, the alarm sounds an alarm.
[0037] In this embodiment, through the setting of the pressure sensor 7 and the alarm, the alarm signal of the alarm can be used to conveniently and quickly confirm whether the small track is installed in place, further improving the installation efficiency. The specific process is that before the small track is installed and fixed, due to the gravity of the mounting frame 1, the pressure sensor 7 has an initial pressure value. As the mounting bolts are adjusted, the small track will contact the roller assembly 4 and support it. At this time, the gravity of the mounting frame 1 acting on the large track will be partially shared by the small track, thereby reducing the initial pressure value of the pressure sensor 7. Until the initial pressure value reaches the designed preset value, the alarm sends an alarm signal to confirm that the small track has been installed in place, where the preset value is the actual pressure value between the top wheel mechanism 2 and the large track after the small track is installed and fixed. In the above process, after completing the installation of a section of small track, the alarm can be manually reset to facilitate the installation and fixation of the next section of small track.
[0038] In the present invention, preferably, Figure 1 、 Figure 3 As shown, the roller assembly 4 includes a fixed plate, a U-shaped frame and a roller. The fixed plate is fixedly installed on the bottom of the mounting frame 1, and the U-shaped frame is slidably installed on the fixed plate and locked by bolts. The sliding direction of the U-shaped frame is perpendicular to the length direction of the small track, and the roller is rotatably installed in the U-shaped frame; a scale dimension line is provided on the fixed plate.
[0039] In this embodiment, by setting the fixed plate, U-shaped frame and roller, the spacing between the roller assemblies 4 can be easily adjusted to meet the installation and fixation of small tracks of different widths; combined with the setting of the scale dimension line, precise adjustment of the distance can be achieved.
[0040] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0041] The above-described embodiments merely represent several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, and these modifications and improvements fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.
Claims
1. A mounting device suitable for a small track of a motor vehicle, characterized in that: The invention comprises a mounting frame (1) and four wheel mechanisms (2), wherein the four wheel mechanisms (2) are symmetrically distributed about the top center line of the mounting frame (1), wherein two of the wheel mechanisms (2) are rollingly connected to the sides of two large tracks above that are close to each other, and the other two wheel mechanisms (2) are rollingly connected to the top surfaces of the two large tracks respectively through a support frame (3), and a plurality of roller assemblies (4) cooperating with the two small tracks are installed at the bottom of the mounting frame (1), and the plurality of roller assemblies (4) are symmetrically distributed about the bottom center line of the mounting frame (1).
2. The installation device for a motor vehicle track according to claim 1, characterized in that: The wheel mechanism (2) comprises a slide rail connecting plate (21), a guide wheel bracket (22) and a guide wheel (23); the slide rail connecting plate (21) is fixedly connected to the top side surface of the mounting frame (1) or the support frame (3) via a plurality of countersunk screws (5); one end of the guide wheel bracket (22) is slidably mounted on the slide rail connecting plate (21) and locked via a hexagon socket screw (6); the other end of the guide wheel bracket (22) is rotatably mounted with the guide wheel (23).
3. The installation device for a motor vehicle track according to claim 2, characterized in that: The wheel-supporting mechanism (2) further comprises two stop plates (24) and two tension springs (25). A strip hole is provided on the slide rail connecting plate (21), the length direction of the strip hole is the axis direction thereof, the hexagon socket screw (6) is installed in the strip hole, the two stop plates (24) are symmetrically arranged about the axis of the slide rail connecting plate (21), and are fixedly installed on one end of the slide rail connecting plate (21) close to the guide wheel bracket (22), one end of the two tension springs (25) is respectively hinged to the two stop plates (24), and the other end is respectively hinged to the two sides of the guide wheel bracket (22), and the connection position is located at one end of the guide wheel bracket (22) away from the guide wheel (23).
4. The installation device for a motor vehicle track according to claim 3, characterized in that: A pressure sensor (7) is fixedly mounted on the slide rail connecting plate (21) on the support frame (3), the pressure sensor (7) abuts against the end of the guide wheel bracket (22), and the pressure sensor (7) is connected to an external alarm. When the pressure value of the pressure sensor (7) reaches a preset value, the alarm sounds an alarm.
5. The installation device for a motor vehicle track according to any one of claims 1 to 4, characterized in that: The roller assemblies (4) include four, and the four roller assemblies (4) are symmetrically distributed about the bottom center line of the installation frame (1).
6. The installation device for a motor vehicle track according to claim 5, characterized in that: The roller assembly (4) comprises a fixed plate, a U-shaped frame and a roller, wherein the fixed plate is fixedly mounted on the bottom of the mounting frame (1), the U-shaped frame is slidably mounted on the fixed plate and locked by bolts, the sliding direction of the U-shaped frame is perpendicular to the length direction of the small track, and the roller is rotatably mounted in the U-shaped frame.
7. The installation device for a motor vehicle track according to claim 6, characterized in that: The fixing plate is provided with scale lines.