Pile sinking replacing and driving device with various pipe diameters

By setting multiple guide plates and substituting sleeves on the inner wall of the hydraulic hammer anvil cap, the problem that hydraulic hammers cannot adapt to multiple pile diameters in traditional construction is solved, and the construction efficiency is improved.

CN223269217UActive Publication Date: 2025-08-26CCCC THIRD HARBOR ENGINEERING CO LTD
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Patent Information

Application Number
CN202422468711.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-08-26
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

In traditional hydraulic engineering projects, the same hydraulic hammer on the same boat cannot construct dock piles of multiple pile diameters at the same time, resulting in inconvenience in construction.

Method used

A pile submersible driving device with multiple pipe diameters is designed, including a hydraulic hammer, a hydraulic hammer anvil cap and a butt pile assembly. By connecting a plurality of first open hole guide plates on the inner wall of the hydraulic hammer anvil cap, and connecting the second open hole guide plate by bolts, it is equipped with a replacement bushing and a hanging lug assembly to achieve docking piles of different pile diameters.

Benefits of technology

The construction of dock piles that are adapted to multiple pile diameters is realized, saving construction ship groups and hydraulic hammers, and improving the construction efficiency of pile sinking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a pile sinking replacing and driving device with various pipe diameters. The pile sinking replacing and driving device comprises a hydraulic hammer, a hydraulic hammer anvil cap and a pile butting assembly. The lower end of the hydraulic hammer is connected with the hydraulic hammer anvil cap, and the inner wall of the hydraulic hammer anvil cap is connected with the butt-joint pile assembly which is used for being in butt joint with sunk piles of various pile diameters. The pile butting assembly comprises a plurality of first trepanning guide plates, and the first trepanning guide plates are evenly distributed and connected to the inner wall of the hydraulic hammer anvil cap. And each first trepanning guide plate is connected with a second trepanning guide plate through a plurality of bolts. The upper end of the driving-replacing sleeve is inserted into the hydraulic hammer anvil cap, and the outer wall of the driving-replacing sleeve is in contact with the plurality of first trepanning guide plates; the replacing and beating sleeve is connected with the hydraulic hammer anvil cap through four sets of lifting lug assemblies. The four sets of lifting lug assemblies are evenly distributed on the outer wall of the replacing and beating sleeve. The utility model aims to overcome the defects in the prior art, and provides the pile sinking and driving device with various pipe diameters, which is suitable for the construction of wharf piles with various pile diameters.
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Description

Technical Field

[0001] The utility model relates to a pile driving device for various pipe diameters. Background Art

[0002] Hammer pile driving utilizes the instantaneous impact mechanical energy of the pile hammer when it falls to overcome the resistance of the soil to the pile, destroying its static equilibrium state, causing the pile body to sink and reach a new static pressure equilibrium state. By repeatedly hammering the pile head, the pile body will continue to sink. Hammer pile driving is the most commonly used pile driving method for precast piles. This method has a fast construction speed, a high degree of mechanization, a wide range of adaptability, and a high level of on-site civilization. The machinery and equipment used for piling mainly include three parts: a pile hammer, a pile frame, and a power unit. Pile hammer options include drop hammers, single-acting steam hammers, double-acting steam hammers, diesel pile hammers, and hydraulic hammers. During water pile driving construction, a special pile driving vessel equipped with a hydraulic hammer is used for hammering piles.

[0003] In traditional hydraulic engineering projects, there are many types of wharf piles with non-uniform diameters. The same hydraulic hammer on the same ship cannot construct wharf piles of various diameters, which causes construction inconvenience. Therefore, a pile sinking and replacement device with various pipe diameters is proposed to address the above problems. Utility Model Content

[0004] The utility model aims to overcome the existing defects and provide a pile driving device with various pipe diameters, which is suitable for the construction of dock piles with various pile diameters.

[0005] The technical solution to achieve the above purpose is: a pile driving and replacement device for various diameters, including a hydraulic hammer, a hydraulic hammer anvil cap and a docking pile assembly; the lower end of the hydraulic hammer is connected to the hydraulic hammer anvil cap, and the inner wall of the hydraulic hammer anvil cap is connected to the docking pile assembly, which is used for docking piles of various diameters.

[0006] Preferably, the docking pile assembly includes a plurality of first hole guide plates, and the plurality of first hole guide plates are evenly connected to the inner wall of the hydraulic hammer anvil cap.

[0007] Preferably, each of the first opening guide plates is connected to a second opening guide plate via a plurality of bolts.

[0008] Preferably, it also includes a replacement sleeve, the upper end of which is inserted into the inside of the hydraulic hammer anvil cap, and the outer wall is in contact with multiple first hole guide plates; the replacement sleeve is connected to the hydraulic hammer anvil cap through four groups of lifting ear assemblies; the four groups of lifting ear assemblies are evenly distributed on the outer wall of the replacement sleeve.

[0009] Preferably, the lifting ear assembly includes an upper lifting ear, a lower lifting ear and a connecting chain; the upper lifting ear is connected to the lower end of the side wall of the hydraulic hammer anvil cap, the lower lifting ear is connected to the lower end of the side wall of the replacement sleeve, and the upper lifting ear and the lower lifting ear are connected by the connecting chain.

[0010] Preferably, the number of the first hole guide plates is six, and the number of the second hole guide plates corresponds to the number of the first hole guide plates.

[0011] The beneficial effects of the utility model are as follows: the pile driving and substituting device for various pipe diameters is realized by evenly connecting a plurality of first opening guide plates on the inner wall of the hydraulic hammer anvil cap, and each first opening guide plate is connected to a second opening guide plate by a plurality of bolts; the upper end of the substituting sleeve is inserted into the hydraulic hammer anvil cap, and the four sets of lifting ear assemblies are connected to the hydraulic hammer anvil cap; the pile driving and substituting device for various pipe diameters can be realized, thereby saving construction ship groups and hydraulic hammers and improving the efficiency of pile driving construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the utility model for driving a pile of the first pile diameter;

[0013] Figure 2 This is a detailed diagram of a pile of the first pile diameter driven by the utility model;

[0014] Figure 3 This is a schematic diagram of a pile with a second pile diameter according to the present invention;

[0015] Figure 4 This is a detailed diagram of a pile with the second pile diameter according to the present invention;

[0016] Figure 5 This is a schematic diagram of a pile with a third pile diameter according to the present invention;

[0017] Figure 6 This is a detailed diagram of a pile with a third pile diameter according to the present invention;

[0018] Figure 7 This is a detailed diagram of the replacement sleeve of the utility model.

[0019] In the figure: 1. Hydraulic hammer; 2. Hydraulic hammer anvil cap; 3. First opening guide plate; 4. Bolt; 5. Second opening guide plate; 6. Replacement hammer sleeve; 7. Upper lifting eye; 8. Lower lifting eye; 9. Connecting chain. DETAILED DESCRIPTION

[0020] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "up," "down," "left," "right," "vertical," "horizontal," "inside," "outside," and the like, indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended only to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be construed as limiting the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] The present invention will be further described below with reference to the accompanying drawings.

[0022] like Figure 1-7 As shown, a pile driving and replacement device for various diameters includes a hydraulic hammer 1, a hydraulic hammer anvil cap 2 and a docking pile assembly; the lower end of the hydraulic hammer 1 is connected to the hydraulic hammer anvil cap 2, and the inner wall of the hydraulic hammer anvil cap 2 is connected to the docking pile assembly, which is used for docking piles of various diameters.

[0023] like Figure 1 、 2 As shown, the docking pile assembly includes a plurality of first opening guide plates 3 , and the plurality of first opening guide plates 3 are evenly connected to the inner wall of the hydraulic hammer anvil cap 2 .

[0024] Specifically, first, a hydraulic hammer 1 is connected to a hydraulic hammer anvil cap 2, and six first opening guide plates 3 are evenly welded inside the hydraulic hammer anvil cap 2. The spacing of the formed guide space is 50 mm larger than that of each side of the pre-sunk pile, so that the pile can normally enter the anvil cap space and drive a pile of the first pile diameter.

[0025] like Figure 3 、 4 As shown, each first hole guide plate 3 is connected to a second hole guide plate 5 via a plurality of bolts 4. There are six first hole guide plates 3, and the number of second hole guide plates 5 corresponds to the number of first hole guide plates 3.

[0026] Specifically, when it is necessary to drive piles of the second pile diameter, the second hole guide plate 5 is connected to the first hole guide plate 3 by bolts 4. Since the energy during the pile sinking process is relatively large, in order to prevent the bolts from falling off, it is necessary to weld and reinforce the nut side after the bolts 4 are connected to prevent loosening. Then the hydraulic hammer anvil cap 2 is inserted into the pile. The distance between the second hole guide plate 5 and the pile is the same as 50 mm, and piles of the second pile diameter are driven.

[0027] like Figure 5 、 6As shown in Figures 7 and 8, the hammer bushing 6 further includes a replacement bushing 6, the upper end of which is inserted into the interior of the hydraulic hammer anvil cap 2, and the outer wall of which contacts the plurality of first perforated guide plates 3. The replacement bushing 6 is connected to the hydraulic hammer anvil cap 2 via four sets of lifting lug assemblies, which are evenly distributed on the outer wall of the replacement bushing 6. The lifting lug assemblies include upper lifting lugs 7, lower lifting lugs 8, and a connecting chain 9. The upper lifting lugs 7 are connected to the lower end of the side wall of the hydraulic hammer anvil cap 2, and the lower lifting lugs 8 are connected to the lower end of the side wall of the replacement bushing 6. The upper lifting lugs 7 and the lower lifting lugs 8 are connected by a connecting chain 9.

[0028] Specifically, when the third type of pile needs to be driven, the welding side of the bolt 4 needs to be cut, the second perforated guide plate 5 needs to be removed, and then the replacement sleeve 6 needs to be inserted into the hydraulic hammer anvil cap 2, with the first perforated guide plate 3 and the replacement sleeve 6 spaced 50 mm apart. Then, the upper lifting lug 7 on the hydraulic hammer anvil cap 2 and the lower lifting lug 8 on the replacement sleeve 6 are connected with a connecting chain 9, with four upper lifting lugs 7 and four lower lifting lugs 8 each. Then, the lower end of the replacement sleeve 6 is inserted into the pile, with the insertion portion spaced 50 mm apart from the pile, to drive a pile of the third type of pile diameter. When driving piles of the third type of pile diameter, closely spaced piles with smaller pile spacing can be used, which are not affected by the pile spacing and can better adapt to the on-site pile sinking environment.

[0029] Through the above three methods, steel pipe piles with three different pile diameters can be sunk, saving construction vessels and hydraulic hammers and improving pile sinking construction efficiency.

[0030] The hydraulic hammer is set according to the pile diameter and pile spacing. There are three types of designs. The first hammer cap is used for Steel pipe pile, make a hammer cap with a height of 2 meters, and the inner extension distance of the hammer cap is inner diameter Sunken When using steel pipe piles, 6 first opening guide plates 3 are evenly distributed in the hammer cap. The first opening guide plates 3 are welded to the inner side of the hammer cap 2. 5 holes are opened on each first opening guide plate 3. When sinking piles, The pile is inserted into the hammer cap, and the distance between the pile and the first hole guide plate 3 is 50 mm.

[0031] The second hammer cap is in the original The pile is reconstructed on the basis of the second hole guide plate 5, and the first hole guide plate 3 is connected with the guide plate 3 with the same hole by bolts 4, and then the nut side is welded firmly to prevent it from falling during the pile sinking process. The pile is inserted into the hammer cap, and the distance between the pile and the second hole guide plate 5 is 50 mm.

[0032] The third hammer cap is in the original The pile is reconstructed on the basis of a 3580mm high replacement sleeve 6, with an upper outer diameter Lower outer diameter Insert the upper part of the replacement sleeve 6 into The hammer cap is inserted into the pile of 1900, and the replacement sleeve 6 and the hammer cap 2 are effectively connected by 4 chains. The inner diameter spacing of the piles is about 50mm. By inserting the replacement sleeve 6 into the pile, densely packed piles can be driven without being affected by the already driven piles, which can better ensure the construction quality. When the pile spacing is large, the hammer cap can be inserted into the pile tip. At the same time, the hammer cap is also convenient for the subsequent transition section to be installed inside the hammer cap. When the pile spacing is small, the distance between the piles that have been sunk and the pre-driven piles is less than the thickness of the hammer cap and the accessories on the hammer cap. At this time, it is more reasonable and convenient to insert the transition section into the pile for driving. It will not be affected by the already driven piles.

[0033] During the construction process, there will be three rows of piles being driven. The closely packed piles are located in the middle of the three rows and are shorter. The distance between the closely packed piles is very small, only 100mm. Generally, when the distance between the piles is large, the three types of piles can be driven by adjusting the inner guide plates (the first perforated guide plate 3 and the second perforated guide plate 5). However, the distance between the closely packed piles is only 100mm. The thickness of the pile hammer cap itself plus the outer lug plate exceeds 100mm, so it is necessary to add a replacement driving sleeve 6. Because the replacement driving sleeve 6 is inserted into the pile to achieve pile driving, it does not affect the adjacent piles.

[0034] The present invention relates to a device for driving and replacing piles of various pipe diameters. The device is constructed by evenly connecting a plurality of first opening guide plates 3 on the inner wall of a hydraulic hammer anvil cap 2, and connecting a second opening guide plate 5 to each first opening guide plate 3 via a plurality of bolts 4. The upper end of a replacement driving sleeve 6 is inserted into the interior of the hydraulic hammer anvil cap 2, and four sets of lifting ear assemblies are connected to the hydraulic hammer anvil cap 2. The device can complete the driving of steel pipe piles of three different pile diameters, save construction vessels and hydraulic hammers, and improve the efficiency of pile driving construction.

[0035] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pile driving device for various pipe diameters, characterized in that: The invention comprises a hydraulic hammer (1), a hydraulic hammer anvil cap (2) and a docking pile assembly; the lower end of the hydraulic hammer (1) is connected to the hydraulic hammer anvil cap (2), and the inner wall of the hydraulic hammer anvil cap (2) is connected to the docking pile assembly, and is used for docking piles of various pile diameters.

2. The pile driving device for various pipe diameters according to claim 1, characterized in that: The docking pile assembly comprises a plurality of first opening guide plates (3), and the plurality of first opening guide plates (3) are evenly connected to the inner wall of the hydraulic hammer anvil cap (2).

3. The pile driving device for various pipe diameters according to claim 2, characterized in that: Each of the first opening guide plates (3) is connected to a second opening guide plate (5) via a plurality of bolts (4).

4. The pile driving device for various pipe diameters according to claim 2, characterized in that: It also includes a replacement sleeve (6), the upper end of which is inserted into the interior of the hydraulic hammer anvil cap (2), and the outer wall of which is in contact with a plurality of the first opening guide plates (3); the replacement sleeve (6) is connected to the hydraulic hammer anvil cap (2) through four groups of lifting lug assemblies; the four groups of lifting lug assemblies are evenly distributed on the outer wall of the replacement sleeve (6).

5. The pile driving device for various pipe diameters according to claim 4, characterized in that: The lifting lug assembly comprises an upper lifting lug (7), a lower lifting lug (8) and a connecting chain (9); the upper lifting lug (7) is connected to the lower end of the side wall of the hydraulic hammer anvil cap (2), the lower lifting lug (8) is connected to the lower end of the side wall of the replacement sleeve (6), and the upper lifting lug (7) and the lower lifting lug (8) are connected by the connecting chain (9).

6. The pile driving device for various pipe diameters according to claim 3, characterized in that: The number of the first hole opening guide plates (3) is six, and the number of the second hole opening guide plates (5) corresponds to the number of the first hole opening guide plates (3).