Safe and efficient grouting reinforcement device

Through the design of the U-frame and drive components, the instability of the grouting device under reaction force and the difficulty of slurry water propulsion are solved, and a safe and efficient grouting effect is achieved.

CN223269230UActive Publication Date: 2025-08-26CCRI (BEIJING) NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421901047.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-08-26
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

During grouting, the slurry water is susceptible to reaction forces when injecting into the foundation cracks or pores, causing the device to be unstable, and the spacing is too small to effectively push the slurry water to reach the cracks or pores.

Method used

The U-frame structure is adopted, combined with the drive assembly and the fixing assembly, and is fixed to the ground through a threaded conical rod. The driving motor drives the bevel gear and the threaded cylinder to rotate, push the pressure plate to slide in the grouting cylinder, and provide thrust to inject slurry water into cracks or pores.

Benefits of technology

The stability of grouting and the propulsion capacity of slurry water are improved, ensuring that slurry water can be effectively injected into the depths of the foundation and improving the grouting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a safe and efficient grouting reinforcement device, and relates to the technical field of grouting processes. The grouting device comprises a U-shaped frame, one side of the surface of the U-shaped frame is fixedly connected with a connecting block, the surface of the connecting block is fixedly connected with a driving assembly used for extruding grout, the two sides of the U-shaped frame are each provided with a fixing plate, and the surface of each fixing plate is provided with a fixing assembly used for improving the grouting stability. Through the arrangement of the fixing assembly, during grouting, the device is moved to a grouting position, one end of the grouting barrel is aligned to a crack and a hole needing to be grouted, then the threaded conical rods on the two sides of the U-shaped frame are rotated, the threaded conical rods are nailed into the ground through the fixing plate, and therefore the U-shaped frame is fixed; and displacement of the U-shaped frame due to reaction thrust during grouting is avoided, so that the stability is improved.
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Description

Technical Field

[0001] The utility model belongs to the field of grouting technology, and in particular relates to a safe and efficient grouting reinforcement device. Background Art

[0002] Grouting can be categorized into ceramic grouting and construction grouting. Ceramic grouting involves injecting prepared slurry into ceramic production. Construction grouting involves injecting a solidifying slurry into cracks or pores in the rock foundation using appropriate methods, improving its physical and mechanical properties through displacement, filling, or extrusion.

[0003] Chinese patent publication number CN212614764U discloses an efficient grouting device for roadway surrounding rock reinforcement, comprising a first rotating rod, a storage tank, and a discharge pipe. A visual window is provided at one end of the storage tank, and legs are provided on both sides of the bottom end of the storage tank. A drive motor is installed on one side of the top of the storage tank, and a transmission rod is connected to one side of the drive motor. A second rotating rod is installed on one side of the interior of the storage tank via a rotating shaft, and one side of the second rotating rod extends to one side of the storage tank. A feed port is installed on the top of the storage tank on one side of the drive motor, and a first rotating rod is installed on one side of the interior of the feed port via a rotating shaft. The utility model rotates the first rotating rod by rotating the adjusting disk, causing the baffle to flip, which can quickly clear blocked slurry and prevent slurry blockage. This structure realizes the anti-blocking function of the device and helps to increase the service life of the device.

[0004] However, during grouting, slurry needs to be injected into the cracks or pores of the foundation. When the slurry is injected, there will be an outward reaction force that pushes the device outward, resulting in unstable grouting. At the same time, the distance between the cracks and pores during grouting is too small, and there is a lack of thrust on the slurry, which causes the slurry to be unable to reach the depths of the cracks and pores.

[0005] In view of this, the present utility model is proposed. Utility Model Content

[0006] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a safe and efficient grouting reinforcement device, which solves the problem proposed in the above-mentioned background technology that during grouting, slurry needs to be injected into foundation cracks or pores. When injecting slurry into the cracks or pores, there will be an outward reaction force pushing the device outward, resulting in unstable grouting. At the same time, during grouting, the spacing between cracks and pores is too small, and there is a lack of thrust on the slurry, which results in the slurry being unable to reach the depths of the cracks and pores.

[0007] In order to solve the above technical problems, the basic concept of the technical solution adopted by the present invention is:

[0008] A safe and efficient grouting reinforcement device comprises: a U-shaped frame, a connecting block fixedly connected to one side of the surface of the U-shaped frame, a driving component for squeezing slurry fixedly connected to the surface of the connecting block, and fixing plates provided on both sides of the U-shaped frame, and fixing components for improving grouting stability provided on the surfaces of the fixing plates.

[0009] Optionally, the drive assembly includes a drive motor fixedly connected to the surface of the connecting block, the output end of the drive motor is fixedly connected to a first bevel tooth, the surface of the first bevel tooth is meshingly connected to a second bevel tooth, the interior of the second bevel tooth is sleeved with a threaded barrel, one end of the threaded barrel is fixedly connected to a fixing ring, the interior of the fixing ring is sleeved with a bearing, the interior of the bearing is sleeved with a connecting seat, and the interior of the threaded barrel is threadedly connected to a threaded rod.

[0010] Optionally, the fixing assembly includes a short threaded cylinder arranged on the surface of the fixing plate, and the internal thread of the short threaded cylinder is connected to a threaded tapered rod.

[0011] Optionally, a grouting barrel is fixedly connected to the interior of the U-shaped frame, a pressing sheet is slidably connected to the interior of the grouting barrel, and a sliding groove is axially symmetrically provided on the inner wall of the grouting barrel, and the interior of the sliding groove is slidably connected to both sides of the pressing sheet.

[0012] Optionally, a through hole is opened in the middle of the surface of the U-shaped frame, the surface of the through hole is fixedly connected to one side of the connecting seat, and one end of the threaded rod is threaded through the threaded tube, the through hole and the interior of the grouting tube and is fixedly connected to the surface of the pressing sheet.

[0013] Optionally, an injection hole is provided at the top of the grouting cylinder, and a grouting pipe for adding slurry is provided on the surface of the injection hole.

[0014] After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art. Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described below at the same time:

[0015] The screw threaded rod is connected to the inner wall of the screw threaded barrel and one end of the screw threaded barrel is fixed to the cracks and pores where grouting is required. At this time, the threaded cone rods on both sides of the U-shaped frame are rotated so that the threaded cone rods are nailed into the ground through the fixing plate, thereby fixing the U-shaped frame to avoid displacement due to the reaction thrust during grouting, thereby improving the gradual stability. When grouting starts, the driving motor can be connected to an external power supply to drive the first bevel gear and the second bevel gear to rotate, thereby driving the threaded barrel and the fixing ring to rotate on the surface of the connecting seat through the bearing. Since the threaded rod is threadedly connected to the inside of the threaded barrel and one end of the threaded rod is fixedly connected to the surface of the pressing piece, the sliding track of the pressing piece inside the grouting barrel is limited by the slide groove. As the threaded rod rotates, the pressing piece can be driven to push the slurry water inside the grouting barrel to move, thereby applying a thrust to the slurry water, facilitating the injection of the slurry water into the cracks and pores, thereby improving the grouting quality.

[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described below are only some embodiments. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.

[0018] In the picture:

[0019] Figure 1 It is a schematic diagram of the overall structure;

[0020] Figure 2 Schematic diagram of the grouting tube structure;

[0021] Figure 3 This is a schematic diagram of the drive component structure;

[0022] Figure 4 A schematic diagram of the fixed component structure.

[0023] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0024] 1. U-shaped frame; 2. Connecting block; 3. Driving assembly; 31. Driving motor; 32. First bevel gear; 33. Second bevel gear; 34. Threaded barrel; 35. Fixing ring; 36. Bearing; 37. Connecting seat; 38. Threaded rod; 4. Fixing plate; 5. Fixing assembly; 51. Threaded short barrel; 52. Threaded tapered rod; 6. Grouting barrel; 7. Pressing sheet; 8. Slide; 9. Grouting pipe.

[0025] It should be noted that these drawings and textual descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather to illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0026] The present invention will now be described in further detail with reference to the accompanying drawings.

[0027] See also Figure 1-4 As shown, in this embodiment, a safe and efficient grouting reinforcement device is provided, including: a U-shaped frame 1, a connecting block 2 is fixedly connected to one side of the surface of the U-shaped frame 1, a driving component 3 for squeezing slurry is fixedly connected to the surface of the connecting block 2, and a fixing plate 4 is provided on both sides of the U-shaped frame 1. The surface of the fixing plate 4 is provided with a fixing component 5 for improving the grouting stability. During grouting, the device is moved to the grouting position, and one end of the grouting tube 6 is aligned with the cracks and pores that need grouting. At this time, the threaded tapered rods 52 on both sides of the U-shaped frame 1 are rotated so that the threaded tapered rods 52 are nailed into the ground through the fixing plate 4, thereby fixing the U-shaped frame 1, avoiding displacement of the U-shaped frame 1 due to the reaction thrust during grouting, thereby gradually improving the stability.

[0028] One aspect of the application of this embodiment is: when grouting begins, the drive motor 31 can be connected to an external power source so that it drives the first bevel gear 32 and the second bevel gear 33 to rotate, and then drives the threaded barrel 34 and the fixed ring 35 to rotate on the surface of the connecting seat 37 through the bearing 36. Since the threaded rod 38 is threadedly connected to the inside of the threaded barrel 34, and one end thereof is fixedly connected to the surface of the pressing plate 7, and the sliding trajectory of the pressing plate 7 inside the grouting barrel 6 is limited by the chute 8, as the threaded rod 38 rotates, the pressing plate 7 can be driven to push the slurry water to move inside the grouting barrel 6, thereby applying a thrust to the slurry water, making it easier to inject the slurry water into the crack pores and improve the grouting quality. It should be noted that all electrical equipment involved in this application can be powered by batteries or external power supplies.

[0029] like Figure 2 As shown, the interior of the U-shaped frame 1 of this embodiment is fixedly connected to a grouting tube 6, the interior of the grouting tube 6 is slidably connected to a pressing plate 7, and the inner wall of the grouting tube 6 is axially symmetrically provided with a slide groove 8, and the interior of the slide groove 8 is slidably connected to both sides of the pressing plate 7. The setting of the pressing plate 7 can slide on the inner wall of the grouting tube 6 and push the slurry outward to complete the grouting.

[0030] like Figure 2 As shown, an injection hole is provided at the top of the grouting tube 6 of this embodiment, and a grouting pipe 9 for adding slurry water is provided on the surface of the injection hole. The setting of the grouting pipe 9 can replenish slurry water into the interior of the grouting tube 6 in time through the grouting pipe 9, thereby improving the convenience of slurry water replenishment.

[0031] Example 1:

[0032] In this embodiment, if Figure 3As shown, the driving assembly 3 includes a driving motor 31 fixedly connected to the surface of the connecting block 2, the output end of the driving motor 31 is fixedly connected to the first bevel gear 32, the surface of the first bevel gear 32 is meshed with the second bevel gear 33, the interior of the second bevel gear 33 is sleeved with a threaded cylinder 34, one end of the threaded cylinder 34 is fixedly connected to a fixing ring 35, the interior of the fixing ring 35 is sleeved with a bearing 36, the interior of the bearing 36 is sleeved with a connecting seat 37, the interior of the threaded cylinder 34 is threadedly connected to a threaded rod 38, the interior of the U-shaped frame 1 is fixedly connected to a grouting cylinder 6, the interior of the grouting cylinder 6 is slidably connected to a pressing sheet 7, and the inner wall of the grouting cylinder 6 is axially symmetrically provided with a slide groove 8, and the interior of the slide groove 8 It is slidingly connected to both sides of the pressing plate 7. When grouting starts, the driving motor 31 can be connected to an external power supply to drive the first bevel gear 32 and the second bevel gear 33 to rotate, and then drive the threaded barrel 34 and the fixing ring 35 to rotate on the surface of the connecting seat 37 through the bearing 36. Since the threaded rod 38 is threadedly connected to the inside of the threaded barrel 34, and one end thereof is fixedly connected to the surface of the pressing plate 7, and the sliding trajectory of the pressing plate 7 inside the grouting barrel 6 is limited by the slide groove 8, as the threaded rod 38 rotates, the pressing plate 7 can be driven to push the slurry water to move inside the grouting barrel 6, thereby applying a thrust to the slurry water, facilitating the injection of the slurry water into the crack pores and improving the grouting quality.

[0033] Example 2:

[0034] In this embodiment, if Figure 4 As shown, the fixing assembly 5 includes a threaded short cylinder 51 provided on the surface of the fixing plate 4, and the internal thread of the threaded short cylinder 51 is connected to a threaded tapered rod 52. During grouting, the device is moved to the grouting position, and one end of the grouting cylinder 6 is aligned with the cracks and pores that need grouting. At this time, the threaded tapered rods 52 on both sides of the U-shaped frame 1 are rotated so that the threaded tapered rods 52 are nailed into the ground through the fixing plate 4, thereby fixing the U-shaped frame 1, avoiding displacement of the U-shaped frame 1 due to the reaction thrust during grouting, thereby improving the gradual stability.

[0035] The present invention is not limited to the above-described embodiments. Any structural changes made under the guidance of the present invention should be understood by anyone. Any technical solution that is the same or similar to the present invention falls within the scope of protection of the present invention. The technology, shape, and structure not described in detail in the present invention are all known technologies.

Claims

1. A safe and efficient grouting reinforcement device, characterized in that: include: A U-shaped frame (1) is provided, wherein a connection block (2) is fixedly connected to one side of the surface of the U-shaped frame (1), a driving assembly (3) for squeezing slurry is fixedly connected to the surface of the connection block (2), and a fixing plate (4) is provided on both sides of the U-shaped frame (1), and a fixing assembly (5) for improving grouting stability is provided on the surface of the fixing plate (4).

2. A safe and efficient grouting reinforcement device according to claim 1, characterized in that: The drive assembly (3) comprises a drive motor (31) fixedly connected to the surface of the connection block (2); the output end of the drive motor (31) is fixedly connected to a first bevel gear (32); the surface of the first bevel gear (32) is meshedly connected to a second bevel gear (33); a threaded barrel (34) is sleeved inside the second bevel gear (33); one end of the threaded barrel (34) is fixedly connected to a fixing ring (35); a bearing (36) is sleeved inside the fixing ring (35); a connecting seat (37) is sleeved inside the bearing (36); and a threaded rod (38) is threadedly connected inside the threaded barrel (34).

3. A safe and efficient grouting reinforcement device according to claim 1, characterized in that: The fixing assembly (5) comprises a short threaded cylinder (51) arranged on the surface of the fixing plate (4), and the internal thread of the short threaded cylinder (51) is connected to a threaded tapered rod (52).

4. A safe and efficient grouting reinforcement device according to claim 1, characterized in that: The interior of the U-shaped frame (1) is fixedly connected to a grouting cylinder (6), the interior of the grouting cylinder (6) is slidably connected to a pressing plate (7), and the inner wall of the grouting cylinder (6) is provided with a sliding groove (8) in an axisymmetric manner, and the interior of the sliding groove (8) is slidably connected to both sides of the pressing plate (7).

5. A safe and efficient grouting reinforcement device according to claim 2, characterized in that: A through hole is provided in the middle of the surface of the U-shaped frame (1), and the surface of the through hole is fixedly connected to one side of the connecting seat (37). One end of the threaded rod (38) is threadedly passed through the threaded barrel (34), and the through hole and the interior of the grouting barrel (6) are fixedly connected to the surface of the pressing sheet (7).

6. A safe and efficient grouting reinforcement device according to claim 4, characterized in that: An injection hole is provided on the top of the grouting cylinder (6), and a grouting pipe (9) for adding slurry is provided on the surface of the injection hole.

Citation Information

Patent Citations

  • Efficient grouting device for roadway surrounding rock reinforcement

    CN212614764U