Spray head device for spraying concrete

By designing an angle-adjustable nozzle device, the operation inflexible problem caused by fixed nozzle angle is solved, multi-directional adjustment of the nozzle and injection volume control are realized, and construction efficiency and quality are improved.

CN223269628UActive Publication Date: 2025-08-26SICHUAN AGRI UNIV +3
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Patent Information

Application Number
CN202422533647.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-26
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The nozzle angle fixed of the existing spray concrete nozzle device limits the worker's operating flexibility, causing workers to consume more physical and energy, and reduce work efficiency and quality.

Method used

A nozzle device including a support plate, a rotating mechanism and an adjustment mechanism is designed. By driving the angle adjustment of the nozzle of the motor and hydraulic cylinder, the multi-directional flexible adjustment of the nozzle is realized, and the injection amount is controlled through the motor and the threaded rod.

Benefits of technology

It improves the operation flexibility and work efficiency of the nozzle, reduces labor intensity, and improves construction quality and progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spray head device for spraying concrete, and relates to the technical field of concrete. The device comprises a supporting plate, and a rotating mechanism and an adjusting mechanism which are arranged on the supporting plate. By arranging the rotating mechanism, in use, when the left-right angle of the spray head needs to be adjusted, the first motor can be started, the first motor drives the rotating shaft and the gear to rotate synchronously, due to the fact that the gear is meshed with the half gear on the rotating rod, when the gear rotates, the half gear is driven to rotate synchronously, and meanwhile when the half gear rotates, the rotating shaft is driven to rotate synchronously. Through cooperation of a first sliding rod, a second sliding rod, a first arc-shaped groove and a second arc-shaped groove, the U-shaped frame can drive a spray head on the U-shaped frame to adjust the angle left and right; when the angle of the spray head needs to be adjusted up and down, two hydraulic cylinders can be started, the two hydraulic cylinders are rotationally matched with a round rod, a first fixing block and a third arc-shaped groove, and therefore a second tension band can drive the spray head on the second tension band to adjust the angle up and down.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete, in particular to a nozzle device for shotcrete. Background Art

[0002] The spray nozzle system for shotcrete plays a key role in construction. It primarily consists of a nozzle body, an accelerator dosing unit, and related control and connection components. The nozzle body is typically ingeniously designed to spray concrete evenly under pressure at a specific speed and angle, ensuring a uniform and firm coating of concrete on the construction surface. The accelerator dosing unit adds accelerator to the concrete as needed, accelerating its setting and improving construction efficiency and quality.

[0003] There is a significant problem with the existing device during actual use, that is, the angle of the nozzle is in a fixed state. This fixed nozzle angle greatly limits the worker's operational flexibility, making it impossible for the worker to freely adjust the angle according to the actual work scenario and needs when using the nozzle, and thus unable to perform related operations more conveniently. In this way, the worker not only needs to expend more physical strength and energy, and the labor force increases significantly, but also leads to a significant reduction in overall work efficiency, seriously affecting the progress and quality of work. Utility Model Content

[0004] The purpose of the present utility model is to provide a nozzle device for shotcrete, which solves the problem that the angle of the nozzle is in a fixed state. This fixed nozzle angle greatly limits the worker's operational flexibility, making it impossible for the worker to freely adjust the angle according to the actual work scene and needs when using the nozzle, and thus cannot perform related operations more conveniently. In this way, the worker not only needs to expend more physical strength and energy, and the labor force increases significantly, but also leads to a significant reduction in overall work efficiency, seriously affecting the work progress and quality issues.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a nozzle device for shotcrete spraying, comprising a support plate and a rotating mechanism and an adjusting mechanism arranged on the support plate, wherein the rotating mechanism comprises a rotating assembly and a driving assembly;

[0007] The top of the support plate is provided with an arc groove 1, and the inside of the arc groove 1 is slidably connected to the sliding rod 1. The bottom of the sliding rod 1 extends to the outside of the arc groove 1, and the bottom of the sliding rod 1 is fixedly connected to the U-shaped frame. The top of the support plate is provided with an arc groove 2, and the bottom of the half gear is fixedly connected to the sliding rod 2, and the sliding rod 2 passes through the arc groove 2 and is slidably connected to the arc groove 2, and the bottom of the sliding rod 2 is fixedly connected to the U-shaped frame.

[0008] Furthermore, the driving assembly includes a hoop 2 rotatably connected to the inside of the U-shaped frame, a conveying pipe is provided inside the hoop 2, an arc-shaped groove 3 is opened on the left and right sides of the U-shaped frame, two round rods are fixedly connected on the outer wall of the hoop 2 and the left and right sides of the U-shaped frame, the two round rods on the outer wall of the hoop 2 extend to the outside of the two arc-shaped grooves 3 and are slidingly connected to the two arc-shaped grooves 3, a fixed block 1 is rotatably sleeved on the outer walls of several of the round rods, and two hydraulic cylinders are fixedly connected to the side of several of the fixed blocks 1 close to each other, the top of the support plate is fixedly connected to the U-shaped frame, and the top of the U-shaped frame is fixedly connected to two fixed blocks 2.

[0009] Furthermore, the adjustment mechanism includes a nozzle fixedly connected to the front of the conveying pipe, and two U-shaped blocks are fixedly connected to the top of the nozzle. The right side of the corresponding U-shaped block is fixedly connected to motor 2, and a threaded rod is fixedly connected to the output shaft of motor 2. The threaded rod passes through the two U-shaped blocks and is rotatably connected to the two U-shaped blocks.

[0010] Furthermore, two sliders are provided on the threaded sleeve on the outer wall of the threaded rod, and a limiting rod is fixedly connected to the side of the two U-shaped blocks close to each other. The limiting rod passes through the two sliders and is slidably connected to the two sliders.

[0011] Furthermore, two slide grooves 1 are provided on the top inner wall and the bottom inner wall of the nozzle, and two slide rods 3 are slidably connected inside the plurality of slide grooves 1, and rebound plates are fixedly sleeved on the outer walls of the two slide rods 3.

[0012] Furthermore, a second slide groove is provided on the inner wall of the bottom of the nozzle, a third slide groove is provided on the top of the nozzle, and two sliding rods four are slidably connected inside the second slide groove.

[0013] Furthermore, the two sliding rods four both pass through the sliding groove three and are slidingly connected to the sliding groove two and the sliding groove three, and the outer walls of the two sliding rods four are rotationally connected to the two rebound plates and the two sliders.

[0014] The utility model has the following beneficial effects:

[0015] (1) The present invention sets a rotating mechanism. When it is needed to adjust the left and right angles of the nozzle, the motor 1 can be started. The motor 1 will drive the rotating shaft and the gear to rotate synchronously. Since the gear and the half gear on the rotating rod are meshed, the gear will drive the half gear to rotate synchronously when it rotates. At the same time, when the half gear rotates, it will cooperate with the slide bar 1, the slide bar 2, the arc groove 1 and the arc groove 2, so that the U-shaped frame can drive the nozzle thereon to adjust the angle left and right; when it is needed to adjust the nozzle up and down, the two hydraulic cylinders can be started. The two hydraulic cylinders will rotate the matching round rod, the fixed block 1 and the arc groove 3, so that the hoop 2 can drive the nozzle thereon to adjust the angle up and down. Through this setting, the angle can be freely adjusted according to the needs, thereby improving the flexibility and working efficiency of the device.

[0016] (2) The utility model sets an adjustment mechanism. When it is necessary to control the amount of concrete sprayed, the motor 2 can be started. The motor 2 will drive the threaded rod to rotate. At the same time, when the threaded rod rotates, it will cooperate with the limit rod, so that the two sliders on it can respectively drive the slide rod 4 and the rebound plate on the slide rod 4 and slide to cooperate with the slide rod 3, so that the rebound plate can adjust the opening and closing degree, thereby controlling the amount of concrete sprayed.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the rotating mechanism of the utility model;

[0021] Figure 3 This is a schematic diagram of the adjustment mechanism structure of the utility model;

[0022] Figure 4 For this utility model Figure 2 A partial enlarged schematic diagram;

[0023] Figure 5 For this utility model Figure 3A partial enlarged schematic diagram of B in the middle.

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1. Support plate; 2. Rotating mechanism; 3. Adjusting mechanism; 21. Rotating rod; 22. Half gear; 23. Hoop 1; 24. Motor 1; 25. Rotating shaft; 26. Gear; 27. Arc groove 1; 28. Slide bar 1; 29. ​​U-shaped frame; 291. Arc groove 2; 292. Slide bar 2; 293. Hoop 2; 294. Delivery pipe; 295. Arc groove 3; 296. Round rod; 297. Fixed block 1; 298. Hydraulic cylinder; 299. U-shaped frame; 2991. Fixed block 2; 31. Nozzle; 32. U-shaped block; 33. Motor 2; 34. Threaded rod; 35. Slider; 36. Limit rod; 37. Slide 1; 38. Slide bar 3; 39. Rebound plate; 391. Slide 2; 392. Slide 3; 393. Slide bar 4. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 As shown, the utility model is a nozzle device for shotcrete spraying, comprising a support plate 1 and a rotating mechanism 2 and an adjusting mechanism 3 provided on the support plate 1, wherein the rotating mechanism 2 comprises a rotating assembly and a driving assembly;

[0028] The rotating assembly includes a rotating rod 21 fixedly connected to the top of the support plate 1, and a half gear 22 is rotatably sleeved on the outer wall of the rotating rod 21. The top of the support plate 1 is fixedly connected to a hoop 23, and a motor 24 is fixedly connected to the inside of the hoop 23. A rotating shaft 25 is fixedly connected to the output shaft of the motor 24, and a gear 26 is fixedly sleeved on the outer wall of the rotating shaft 25. The gear 26 meshes with the half gear 22. An arc-shaped groove 27 is provided on the top of the support plate 1, and a slide rod 28 is slidably connected to the inside of the arc-shaped groove 27. The bottom of the slide rod 28 extends to the outside of the arc-shaped groove 27, and the bottom of the slide rod 28 is fixedly connected to a U-shaped frame 29. An arc-shaped groove 291 is provided on the top of the support plate 1, and a slide rod 292 is fixedly connected to the bottom of the half gear 22. The slide rod 292 penetrates the arc-shaped groove 291 and is slidably connected to the arc-shaped groove 291, and the bottom of the slide rod 292 is fixedly connected to the U-shaped frame 29.

[0029] The driving assembly includes a hoop ring 293 rotatably connected to the inside of the U-shaped frame 29, a conveying pipe 294 is provided inside the hoop ring 293, and an arc-shaped groove 3 295 is opened on the left and right sides of the U-shaped frame 29. Two round rods 296 are fixedly connected on the outer wall of the hoop ring 293 and the left and right sides of the U-shaped frame 29. The two round rods 296 on the outer wall of the hoop ring 293 extend to the outside of the two arc-shaped grooves 3 295 and are slidably connected to the two arc-shaped grooves 3 295. A fixed block 1 297 is rotatably sleeved on the outer wall of several round rods 296. Two hydraulic cylinders 298 are fixedly connected to the side of several fixed blocks 1 297 close to each other. The top of the support plate 1 is fixedly connected to the U-shaped frame 299, and the top of the U-shaped frame 299 is fixedly connected to two fixed blocks 2 2991.

[0030] By starting the two hydraulic cylinders 298, the two hydraulic cylinders 298 will rotate the matching round rod 296, the fixed block 1 297 and the arc groove 3 295, so that the hoop 2 293 can drive the nozzle 31 thereon to adjust the angle up and down, which is conducive to more accurately adapting to different construction needs and improving work efficiency and construction quality.

[0031] The adjustment mechanism 3 includes a nozzle 31 fixedly connected to the front of the delivery pipe 294, and two U-shaped blocks 32 are fixedly connected to the top of the nozzle 31. The right side of the corresponding U-shaped block 32 is fixedly connected to a motor 2 33, and the output shaft of the motor 2 33 is fixedly connected to a threaded rod 34. The threaded rod 34 passes through the two U-shaped blocks 32 and is rotatably connected to the two U-shaped blocks 32.

[0032] The second motor 33 drives the threaded rod 34 and then drives the two sliders 35, which is conducive to achieving precise displacement of the device components, thereby meeting complex working conditions and process requirements and improving the operating efficiency and stability of the entire system.

[0033] Two sliders 35 are threadedly sleeved on the outer wall of the threaded rod 34 . A limiting rod 36 is fixedly connected to the side of the two U-shaped blocks 32 close to each other. The limiting rod 36 passes through the two sliders 35 and is slidably connected to the two sliders 35 .

[0034] Limiting the moving slider 35 by the limiting rod 36 is conducive to ensuring that the slider 35 moves smoothly along a predetermined trajectory, avoiding deviations and failures, and ensuring the accuracy and reliability of the operation of the entire device.

[0035] Two slide grooves 37 are provided on the top inner wall and the bottom inner wall of the nozzle 31 . Two slide rods 38 are slidably connected inside the plurality of slide grooves 37 . Rebound plates 39 are fixedly sleeved on the outer walls of the two slide rods 38 .

[0036] The two slide bars 38 rotate to drive the rebound plate 39 thereon to slide in the slide groove 1 37, which is conducive to flexible adjustment of the position and angle of the rebound plate 39, enhances the adaptability and functionality of the device, and meets the needs of diverse work scenarios.

[0037] A second slide groove 391 is provided on the inner wall of the bottom of the nozzle 31 , a third slide groove 392 is provided on the top of the nozzle 31 , and two fourth slide rods 393 are slidably connected inside the second slide groove 391 .

[0038] The fourth slide bar 393 slides in the second slide groove 391 and drives the rebound plate 39 to slide, which is beneficial for adjusting the position and angle of the rebound plate 39 and enhancing the adaptability and functionality of the device.

[0039] The two sliding rods 4 393 both pass through the sliding groove 392 and are slidingly connected to the sliding groove 2 391 and the sliding groove 392. The outer walls of the two sliding rods 4 393 are rotationally connected to the two rebound plates 39 and the two sliders 35.

[0040] By driving the rebound plate 39 to slide through the sliding rod 4 393, it is beneficial to achieve precise control of the position of the rebound plate 39, so that the device can better adapt to different working conditions, improve the accuracy and efficiency of work, and reduce operational errors and risks.

[0041] A specific application of this embodiment is: when in use, when it is necessary to adjust the angle of the nozzle 31 to the left or right, the motor 1 24 can be started, and the motor 1 24 will drive the rotating shaft 25 and the gear 26 to rotate synchronously. Since the gear 26 is engaged with the half gear 22 on the rotating rod 21, the gear 26 will drive the half gear 22 to rotate synchronously. At the same time, when the half gear 22 rotates, it will cooperate with the slide bar 1 28, the slide bar 292, the arc groove 1 27 and the arc groove 2 291, so that the U-shaped frame 29 can drive the nozzle 31 thereon to adjust the angle left or right; when it is necessary to adjust the angle of the nozzle 31 up or down, the two hydraulic cylinders 298 can be started, and the two hydraulic cylinders 298 will rotate to cooperate with The round rod 296, the fixed block 1 297 and the arc groove 3 295 enable the hoop 293 to drive the nozzle 31 thereon to adjust the angle up and down. Through this setting, the angle can be freely adjusted according to needs, thereby improving the flexibility and working efficiency of the device; when it is necessary to control the amount of concrete sprayed, the motor 2 33 can be started, and the motor 2 33 will drive the threaded rod 34 to rotate. At the same time, when the threaded rod 34 rotates, it will cooperate with the limit rod 36, so that the two sliders 35 thereon can respectively drive the slide rod 4 393 thereon and the rebound plate 39 on the slide rod 4 393 and slide with the slide rod 3 38, so that the rebound plate 39 can adjust the opening and closing degree, thereby controlling the amount of concrete sprayed.

[0042] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0043] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A spray head device for shotcrete, comprising a support plate (1) and a rotating mechanism (2) and an adjusting mechanism (3) arranged on the support plate (1), wherein the rotating mechanism (2) comprises a rotating assembly and a driving assembly; The rotating assembly comprises a rotating rod (21) fixedly connected to the top of the support plate (1); a half gear (22) is rotatably sleeved on the outer wall of the rotating rod (21); a hoop (23) is fixedly connected to the top of the support plate (1); a motor (24) is fixedly connected inside the hoop (23); a rotating shaft (25) is fixedly connected to the output shaft of the motor (24); a gear (26) is fixedly sleeved on the outer wall of the rotating shaft (25); the gear (26) is meshed with the half gear (22); an arc groove (26) is provided on the top of the support plate (1) 27), the interior of the arc groove one (27) is slidably connected to a slide rod one (28), the bottom of the slide rod one (28) extends to the outside of the arc groove one (27), the bottom of the slide rod one (28) is fixedly connected to a U-shaped frame (29), the top of the support plate (1) is provided with an arc groove two (291), the bottom of the half gear (22) is fixedly connected to a slide rod two (292), the slide rod two (292) passes through the arc groove two (291) and is slidably connected to the arc groove two (291), and the bottom of the slide rod two (292) is fixedly connected to the U-shaped frame (29).

2. A spray head device for shotcrete according to claim 1, characterized in that: The driving assembly includes a hoop ring 2 (293) rotatably connected to the inside of the U-shaped frame (29), a delivery pipe (294) is provided inside the hoop ring 2 (293), an arc groove 3 (295) is provided on the left and right sides of the U-shaped frame (29), and two round rods (296) are fixedly connected on the outer wall of the hoop ring 2 (293) and the left and right sides of the U-shaped frame (29), and the two round rods (296) on the outer wall of the hoop ring 2 (293) are extended. To the outside of the two arc-shaped slots three (295) and are slidably connected to the two arc-shaped slots three (295), a plurality of the round rods (296) are rotatably sleeved with fixed blocks one (297) on the outer walls, and a plurality of the fixed blocks one (297) are fixedly connected to two hydraulic cylinders (298) on one side close to each other, and the top of the support plate (1) is fixedly connected to a U-shaped frame (299), and the top of the U-shaped frame (299) is fixedly connected to two fixed blocks two (2991).

3. A spray nozzle device for shotcrete according to claim 2, characterized in that: The adjustment mechanism (3) comprises a nozzle (31) fixedly connected to the front of the delivery pipe (294); two U-shaped blocks (32) are fixedly connected to the top of the nozzle (31); a second motor (33) is fixedly connected to the right side of the corresponding U-shaped block (32); a threaded rod (34) is fixedly connected to the output shaft of the second motor (33); the threaded rod (34) passes through the two U-shaped blocks (32) and is rotatably connected to the two U-shaped blocks (32).

4. A spray head device for shotcrete according to claim 3, characterized in that: Two sliders (35) are threadedly sleeved on the outer wall of the threaded rod (34), and a limiting rod (36) is fixedly connected to the side of the two U-shaped blocks (32) close to each other. The limiting rod (36) passes through the two sliders (35) and is slidably connected to the two sliders (35).

5. A spray head device for shotcrete according to claim 4, characterized in that: The top inner wall and the bottom inner wall of the nozzle (31) are both provided with two slide grooves (37), and the interior of a plurality of the slide grooves (37) are slidably connected to two slide rods (38), and the outer walls of the two slide rods (38) are fixedly sleeved with rebound plates (39).

6. A spray head device for shotcrete according to claim 5, characterized in that: A second slide groove (391) is provided on the inner wall of the bottom of the nozzle (31), a third slide groove (392) is provided on the top of the nozzle (31), and two fourth slide rods (393) are slidably connected inside the second slide groove (391).

7. A spray head device for shotcrete according to claim 6, characterized in that: The two sliding rods four (393) both pass through the sliding groove three (392) and are slidably connected to the sliding groove two (391) and the sliding groove three (392). The outer walls of the two sliding rods four (393) are rotatably connected to the two rebound plates (39) and the two sliders (35).