Front direct-connection mini-tiller gearbox

Through the fully sealed direct-connected transmission and the front design of the front-mounted direct-connected micro-tiller transmission, the existing micro-tiller transmission has solved the problems of low transmission efficiency, complex structure and poor safety, and achieved efficient and safe field operations.

CN223270540UActive Publication Date: 2025-08-26张红军
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Patent Information

Application Number
CN202423001650.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-08-26
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

The existing micro-tiller gearbox has problems such as low transmission efficiency, complex structure, few gears and poor safety. It is especially easy to be damaged in mud-water environments, and there are safety hazards in the rear design of the working tool.

Method used

It adopts a front-mounted direct-connected micro-tiller gearbox, adopts a fully sealed direct-connected transmission design, adds multiple gears, and front-mounted the working tool, isolates the walking shaft from personnel, improving safety.

Benefits of technology

It improves transmission efficiency, reduces failure rate, increases gear position, enhances safety, adapts to various fields, avoids debris entering, has a compact structure and is convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a front-mounted direct-connection mini-tiller gearbox, which belongs to the field of agricultural machinery, and comprises a shell, an input mechanism, an output mechanism, a front-mounted direct-connection mechanism, a front-mounted direct-connection mechanism and a rear-mounted direct-connection mechanism, the output mechanism is arranged on one side of the bottom in the shell and connected with the input mechanism; the walking mechanism is arranged on the other side of the bottom in the shell and connected with the input mechanism; the first gear lever is arranged in the shell in a sliding manner, extends to the outside of the shell and is connected with the walking mechanism; the second gear lever is arranged in the shell in a sliding manner, extends to the outside of the shell and is connected with the walking mechanism; and the third gear lever is arranged in the shell in a sliding manner, extends to the outside of the shell and is connected with the output mechanism. The device is compact in structure and convenient to operate, full-sealed direct connection transmission is adopted, impurities are prevented from entering, the transmission efficiency is improved, the failure rate is reduced, and the safety is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the field of agricultural machinery, and specifically relates to a front-mounted direct-connected micro-tillage machine gearbox. Background Art

[0002] Powered by a small diesel or gasoline engine, micro-tillers are lightweight, compact, and simple in structure. They are widely used in dry land, paddy fields, and orchards across plains, mountainous areas, and hilly regions. Micro-tillers can be used freely in the field, making them easy to use and store. They eliminate the need for large agricultural machinery to reach mountainous fields, making them an ideal alternative to ox-drawn plowing for farmers.

[0003] Most commercially available transmissions for such tillers utilize an external belt and clutch. Due to the limited dimensions of these tillers, mud and water can easily enter the belt and clutch during field operations, especially in paddy fields, causing transmission slippage. This reduces efficiency, increases wear, and increases component damage. Current models are generally heavy, complex, and lack a sufficient number of gears, making them difficult and inflexible to use. Furthermore, most existing models feature rear-mounted cutting tools, posing a risk of injury during operation. Utility Model Content

[0004] In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present utility model is to provide a front-mounted direct-connected micro-tiller gearbox. The device has a compact structure and is easy to operate. It adopts a fully sealed direct-connected transmission to prevent debris from entering, improves transmission efficiency, reduces failure rate, adds multiple gears, and can better adapt to various field operations. It adopts a front-mounted design of the operating tool, and there is a walking shaft isolation between the personnel and the tool, which greatly improves safety.

[0005] The technical solution adopted to solve the above technical problems is: a front-mounted direct-connected micro-tiller gearbox, including a housing, and also including:

[0006] An input mechanism, the input mechanism being arranged at the top of the housing;

[0007] an output mechanism, the output mechanism being disposed on one side of the bottom inner portion of the housing and connected to the input mechanism;

[0008] A walking mechanism, the walking mechanism being arranged on the other side of the bottom inner portion of the housing and connected to the input mechanism;

[0009] a first gear lever, the first gear lever being slidably disposed inside the housing and extending to the outside of the housing, and being connected to the walking mechanism;

[0010] a second gear lever, the second gear lever being slidably disposed inside the housing and extending to the outside of the housing and connected to the walking mechanism;

[0011] A third gear lever is slidably disposed inside the housing and extends to the outside of the housing, and is connected to the output mechanism.

[0012] Through the above technical solution, a fully sealed direct drive is adopted, the working tool is designed to be placed in front, and there is a walking shaft isolation between the personnel and the tool, which greatly improves safety.

[0013] Furthermore, as a preferred embodiment of the present invention, the input mechanism includes:

[0014] a first shaft, the first shaft being rotatably disposed in the housing, one end of the first shaft being connected to the power output shaft, and the other end of the first shaft being provided with a first bevel gear;

[0015] A second shaft, the second shaft being rotatably disposed in the housing, the second shaft being provided with a second bevel gear, one side of the second bevel gear being meshed with the first bevel gear, and the other side of the second bevel gear being provided with a second first gear;

[0016] The third shaft is rotatably arranged in the housing, and a third-second gear is provided on the third shaft, and the third-second gear is engaged with the second-first gear; a third-third gear and a third-fourth gear are slidably provided on the third shaft, and the third-third gear and the third-fourth gear are double gears.

[0017] Furthermore, as a preferred embodiment of the present invention, the output mechanism includes:

[0018] a fifth shaft, the fifth shaft being rotatably disposed in the housing, the fifth shaft being provided with a fifth-first gear, the fifth-first gear being slidably engaged with the third-third gear; and a fifth-second sprocket being provided on the fifth shaft;

[0019] The sixth shaft is rotatably disposed in the housing, a sixth sprocket is provided on the sixth shaft, and the sixth sprocket is connected to the fifth second sprocket via a first chain.

[0020] Through the above technical solution, the input mechanism drives the output mechanism to move.

[0021] Furthermore, as a preferred embodiment of the present invention, a third gear is provided on the third shaft, and the third gear and the third gear are double gears:

[0022] A fourth shaft is rotatably provided in the housing, a fourth gear is provided on one side of the fourth shaft, the fourth gear is meshed with the fifth gear, and a fourth gear is provided on the other side of the fourth shaft;

[0023] A fifth third gear is provided on the fifth shaft, and the fifth third gear is adjacent to the fifth second sprocket;

[0024] The third gear lever is connected to the third gear through a shift fork.

[0025] Through the above technical solution, different gears are added to the output mechanism.

[0026] Furthermore, as a preferred embodiment of the present invention, the walking mechanism includes:

[0027] A third gear, the third gear being disposed on the third shaft and adjacent to the third gear;

[0028] a seventh shaft, the seventh shaft being rotatably disposed within the housing, the seventh shaft being provided with a seventh-first gear, the seventh-first gear being meshed with the third-first gear, the seventh shaft being slidably provided with a seventh-second gear, the seventh-second gear being adjacent to the seventh-first gear;

[0029] an eighth shaft, the eighth shaft being rotatably disposed within the housing, an eighth gear being provided at one end of the eighth shaft, the eighth gear being slidably engaged with the seventh gear; an eighth gear being slidably disposed on the eighth shaft, the eighth gear being disposed at the other end of the eighth shaft;

[0030] A ninth shaft is rotatably disposed in the housing, a ninth gear is disposed on the ninth shaft, and the ninth gear is slidingly engaged with the eighth gear; a ninth sprocket is disposed on the ninth shaft.

[0031] The tenth shaft is rotatably disposed in the housing, and an eleventh sprocket is disposed on the tenth shaft. The eleventh sprocket is connected to the ninth sprocket via a second chain.

[0032] Furthermore, as a preferred embodiment of the present invention, the ninth shaft is provided with a ninth gear and a ninth gear connected to the ninth gear, and the ninth gear and the ninth gear are double gears;

[0033] A ninety-third gear is provided between the ninety-second sprocket and the ninety-fourth gear;

[0034] The eighth shaft is provided with an eighty-second gear and an eighty-third gear connected to the eighty-second gear, and the eighty-third gear is meshed with the ninety-fifth gear;

[0035] The second gear lever is connected to the seventh second gear via a shift fork;

[0036] The first gear lever is connected to the eighth gear through a shift fork.

[0037] Through the above technical solution, different gears are added to the walking mechanism.

[0038] The beneficial effects of the utility model are as follows: a front-mounted direct-connected micro-tiller gearbox, which has a compact structure and is easy to operate. It adopts a fully sealed direct-connected transmission to prevent debris from entering, improves transmission efficiency, reduces failure rate, adds multiple gears, and can better adapt to various field operations. It adopts a front-mounted operating tool design, and there is a walking shaft isolation between the operator and the tool, which greatly improves safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 This is a three-dimensional structural diagram of a gearbox of a front-mounted direct-connected micro-tiller of the present invention;

[0040] Figure 2 This is a schematic diagram of the internal structure of a gearbox of a front-mounted direct-connected micro-tiller of the present invention;

[0041] Figure 3 This is a schematic diagram of the front upper side three-dimensional structure of the gearbox inside a front direct-connected micro-tiller of the present invention;

[0042] Figure 4 This is a schematic diagram of the upper rear three-dimensional structure of the gearbox of a front-mounted direct-connected micro-tiller of the present invention;

[0043] Figure 10, housing; 11, first shaft; 111, first bevel gear; 12, second shaft; 121, second-first gear; 122, second bevel gear; 13, third shaft; 131, third-first gear; 132, third-second gear; 133, third-third gear; 134, third-fourth gear; 14, fourth shaft; 141, fourth-first gear; 142, fourth-second gear; 15, fifth shaft; 151, fifth-first gear; 152, fifth-second sprocket; 153, fifth-third gear; 16, sixth shaft; 161, sixth-first sprocket; 162, first Chain; 17, seventh shaft; 171, seventh-first gear; 172, seventh-second gear; 18, eighth shaft; 181, eighth-first gear; 182, eighth-second gear; 183, eighth-third gear; 184, eighth-fourth gear; 19, ninth shaft; 191, ninth-first gear; 192, ninth-second sprocket; 193, ninth-third gear; 194, ninth-fourth gear; 195, ninth-fifth gear; 110, tenth shaft; 1101, eleventh sprocket; 1102, second chain; 101, first gear lever; 102, second gear lever; 103, third gear lever. DETAILED DESCRIPTION

[0044] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0045] like Figures 1-4 As shown, a front-mounted direct-connected tiller gearbox includes a housing 10 and further includes:

[0046] An input mechanism, the input mechanism being disposed at the top of the housing 10;

[0047] An output mechanism, the output mechanism is provided on one side of the bottom of the housing 10 and is connected to the input mechanism;

[0048] A walking mechanism, which is provided on the other side of the bottom of the housing 10 and is connected to the input mechanism;

[0049] A first gear lever 101, which is slidably disposed inside the housing 10 and extends to the outside of the housing 10, and is connected to the walking mechanism;

[0050] A second gear lever 102, which is slidably disposed inside the housing 10 and extends outside the housing 10, and is connected to the walking mechanism;

[0051] The third gear lever 103 is slidably disposed inside the housing 10 and extends to the outside of the housing 10 , and is connected to the output mechanism.

[0052] As a specific embodiment of the present invention, the input mechanism includes:

[0053] A first shaft 11 rotatably disposed in the housing 10 , and a first bevel gear 111 is provided on the first shaft 11;

[0054] A second shaft 12 is rotatably disposed in the housing 10 . A second bevel gear 122 is provided on the second shaft 12 . One side of the second bevel gear 122 is engaged with the first bevel gear 111 . A second first gear 121 is provided on the other side of the second bevel gear 122 .

[0055] The third shaft 13 is rotatably disposed in the housing 10 , and a third-second gear 132 is provided on the third shaft 13 , and the third-second gear 132 is engaged with the second-first gear 121 ; a third-third gear 133 is slidably disposed on the third shaft 13 , and the third-third gear 133 is adjacent to the third-second gear 132 .

[0056] Specifically, the power transmission steps of the input mechanism are: first shaft 11 , first bevel gear 111 , second bevel gear 122 , second shaft 12 , second-first gear 121 , third-second gear 132 , and third shaft 13 .

[0057] As a specific embodiment of the present invention, the output mechanism includes:

[0058] A fifth shaft 15 is rotatably disposed within the housing 10 . A fifth-first gear 151 is provided on the fifth shaft 15 , and the fifth-first gear 151 is slidably engaged with the third-third gear 133 . A fifth-second sprocket 152 is provided on the fifth shaft 15 .

[0059] The sixth shaft 16 is rotatably disposed in the housing 10 . A sixth first sprocket 161 is disposed on the sixth shaft 16 . The sixth first sprocket 161 is connected to the fifth second sprocket 152 via a first chain 162 .

[0060] Specifically, the power transmission steps of the output mechanism are: the third shaft 13, the third gear 133, the fifth gear 151, the fifth shaft 15, the fifth second sprocket 152, the first chain 162, the sixth first sprocket 161, and the sixth shaft 16.

[0061] As a specific embodiment of the present invention, a third gear 134 is provided on the third shaft 13. The third gear 134 and the third gear 133 are double gears:

[0062] A fourth shaft 14 is rotatably provided in the housing 10 , a fourth-first gear 141 is provided on one side of the fourth shaft 14 , the fourth-first gear 141 meshing with the fifth-first gear 151 , and a fourth-second gear 142 is provided on the other side.

[0063] The fifth shaft 15 is provided with a fifth third gear 153 , and the fifth third gear 153 is adjacent to the fifth second sprocket 152 ;

[0064] The third gear lever 103 is connected to the third gear 133 via a shift fork.

[0065] Specifically, by shifting the third gear lever 103, the third-fourth gear 134 is engaged with the fourth-second gear 142 or the fifth-third gear 153, and the third-third gear 133 is idling, so that the power transmission of the third-third gear 133 and the fifth-first gear 151 is changed to the third-fourth gear 134 and the fifth-third gear 153 or the third-fourth gear 134, the fourth-second gear 142, the fourth-first gear 141 and the fifth-first gear 151.

[0066] As a specific embodiment of the present invention, the walking mechanism includes:

[0067] A third-first gear 131, the third-first gear 131 is provided on the third shaft 13, adjacent to the third-second gear 132;

[0068] a seventh shaft 17 rotatably disposed within the housing 10 , with a seventh-first gear 171 disposed on the seventh shaft 17 , the seventh-first gear 171 meshing with the third-first gear 131 , and a seventh-second gear 172 slidably disposed on the seventh shaft 17 , the seventh-second gear 172 being adjacent to the seventh-first gear 171 ;

[0069] An eighth shaft 18 is rotatably disposed within the housing 10 , and an eighth-fourth gear 184 is provided at one end of the eighth shaft 18 , wherein the eighth-fourth gear 184 is slidably engaged with the seventh-second gear 172 ; an eighth-first gear 181 is slidably disposed on the eighth shaft 18 , and the eighth-first gear 181 is disposed at the other end of the eighth shaft 18 ;

[0070] A ninth shaft 19 is rotatably disposed within the housing 10 . A ninth gear 191 is provided on the ninth shaft 19 , and the ninth gear 191 is slidably engaged with the eighth gear 181 . A ninth sprocket 192 is provided on the ninth shaft 19 .

[0071] The tenth shaft 110 is rotatably disposed in the housing 10 . An eleventh sprocket 1101 is disposed on the tenth shaft 110 . The eleventh sprocket 1101 is connected to the ninth sprocket 192 via a second chain 1102 .

[0072] Specifically, the power transmission steps of the walking mechanism are the third shaft 13, the third gear 131, the seventh gear 171, the seventh shaft 17, the seventh gear 172, the eighth gear 184, the eighth shaft 18, the eighth gear 181, the ninth gear 191, the ninth shaft 19, the ninth sprocket 192, the second chain 1102, the eleventh sprocket 1101, and the tenth shaft 110.

[0073] Furthermore, the tenth axis 110 is a walking axis.

[0074] As a specific embodiment of the present invention, the ninth shaft 19 is provided with a ninth gear 194 and a ninth gear 195 connected to the ninth gear 194. The ninth gear 194 and the ninth gear 195 are double gears.

[0075] A ninth third gear 193 is provided between the ninth second sprocket 192 and the ninth fourth gear 194;

[0076] The eighth shaft 18 is provided with an eighth second gear 182 and an eighth third gear 183 connected to the eighth second gear 182 , and the eighth third gear 183 is meshed with the ninth fifth gear 195 ;

[0077] The second gear lever 102 is connected to the seventh second gear 172 via a shift fork;

[0078] The first gear lever 101 is connected to the eighth gear 181 via a shift fork.

[0079] Specifically, by moving the second gear lever 102, the seventh gear 172 is disengaged from the eighth gear 184 and engaged with the ninth gear 194, so that the power transmission of the eighth gear 184 and the eighth shaft 18 is changed to the ninth gear 194, the ninth gear 195, the eighth gear 183, and the eighth shaft 18. The ninth shaft 19 participates in the transmission to make the eighth shaft 18 rotate in the reverse direction, thereby realizing reverse rotation.

[0080] Furthermore, by shifting the first gear lever 101, the meshing of the eighth gear 181 and the ninth gear 191 is changed to the meshing of the eighth gear 182 and the ninth gear 193, thereby forming two auxiliary gear positions.

[0081] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. A front-mounted direct-connected micro-tillage machine gearbox, comprising a housing (10), characterized in that: Also includes: An input mechanism, the input mechanism being arranged at the top of the housing (10); an output mechanism, the output mechanism being arranged on one side of the bottom of the housing (10) and connected to the input mechanism; A walking mechanism, the walking mechanism being arranged on the other side of the bottom of the housing (10) and connected to the input mechanism; a first gear lever (101), the first gear lever (101) being slidably disposed inside the housing (10) and extending to the outside of the housing (10), and being connected to the walking mechanism; a second gear lever (102), the second gear lever (102) being slidably disposed inside the housing (10) and extending to the outside of the housing (10), and being connected to the walking mechanism; A third gear lever (103) is slidably disposed inside the housing (10) and extends to the outside of the housing (10), and is connected to the output mechanism.

2. The front-mounted direct-connected micro-tiller gearbox according to claim 1, characterized in that: The input mechanism includes: A first shaft (11), the first shaft (11) being rotatably disposed in the housing (10), and a first bevel gear (111) being provided on the first shaft (11); A second shaft (12), the second shaft (12) being rotatably disposed in the housing (10), a second bevel gear (122) being provided on the second shaft (12), one side of the second bevel gear (122) being meshed with the first bevel gear (111), and a second first gear (121) being provided on the other side of the second bevel gear (122); A third shaft (13), the third shaft (13) is rotatably arranged in the housing (10), a third gear (132) is provided on the third shaft (13), the third gear (132) is meshed with the second gear (121); a third gear (133) is slidably arranged on the third shaft (13), the third gear (133) is adjacent to the third gear (132).

3. The front-mounted direct-connected micro-tiller gearbox according to claim 2, characterized in that: The output mechanism includes: a fifth shaft (15), the fifth shaft (15) being rotatably disposed in the housing (10), the fifth shaft (15) being provided with a fifth gear (151), the fifth gear (151) being in sliding engagement with the third gear (133); and a fifth sprocket (152) being provided on the fifth shaft (15); A sixth shaft (16), the sixth shaft (16) is rotatably disposed in the housing (10), a sixth sprocket (161) is disposed on the sixth shaft (16), and the sixth sprocket (161) is connected to the fifth second sprocket (152) via a first chain (162).

4. The front-mounted direct-connected micro-tiller gearbox according to claim 3 is characterized in that: The third shaft (13) is provided with a third gear (134), and the third gear (134) and the third gear (133) are double gears: A fourth shaft (14) is rotatably provided in the housing (10), a fourth gear (141) is provided on one side of the fourth shaft (14), the fourth gear (141) is meshed with the fifth gear (151), and a fourth gear (142) is provided on the other side; A fifth third gear (153) is provided on the fifth shaft (15), and the fifth third gear (153) is adjacent to the fifth second sprocket (152); The third gear lever (103) is connected to the third gear (133) via a shift fork.

5. The front-mounted direct-connected micro-tillage machine gearbox according to claim 2, characterized in that: The walking mechanism comprises: a third-first gear (131), the third-first gear (131) being disposed on the third shaft (13) and adjacent to the third-second gear (132); a seventh shaft (17), the seventh shaft (17) being rotatably disposed in the housing (10), the seventh shaft (17) being provided with a seventh gear (171), the seventh gear (171) being engaged with the third gear (131), the seventh shaft (17) being slidably provided with a seventh gear (172), the seventh gear (172) being adjacent to the seventh gear (171); An eighth shaft (18), the eighth shaft (18) being rotatably disposed in the housing (10), an eighth gear (184) being provided at one end of the eighth shaft (18), the eighth gear (184) being slidably engaged with the seventh gear (172); an eighth gear (181) and an eighth gear (182) being slidably disposed on the eighth shaft (18), the eighth gear (181) and the eighth gear (182) being double gears; a ninth shaft (19), the ninth shaft (19) being rotatably disposed in the housing (10), the ninth shaft (19) being provided with a ninth gear (191), the ninth gear (191) being in sliding engagement with the eighth gear (181); and a ninth sprocket (192) being provided on the ninth shaft (19); A tenth shaft (110), the tenth shaft (110) is rotatably disposed in the housing (10), an eleventh sprocket (1101) is disposed on the tenth shaft (110), and the eleventh sprocket (1101) is connected to the ninth sprocket (192) via a second chain (1102).

6. The front-mounted direct-connected micro-tiller gearbox according to claim 5, characterized in that: The ninth shaft (19) is provided with a ninth fourth gear (194) and a ninth fifth gear (195), and the ninth fourth gear (194) and the ninth fifth gear (195) are double gears; A ninth third gear (193) is provided between the ninth second sprocket (192) and the ninth fourth gear (194); The eighth shaft (18) is provided with an eighth second gear (182) and an eighth third gear (183) connected to the eighth second gear (182), and the eighth third gear (183) is meshed with the ninth fifth gear (195); The second gear lever (102) is connected to the seventh gear (172) via a shift fork; The first gear lever (101) is connected to the eighth gear (181) via a shift fork.