Liquid leakage treatment device and production equipment

Abstract

The utility model provides a liquid leakage processing device and production equipment, and the liquid leakage processing device comprises a collection box which is provided with a collection cavity and an opening communicated with the collection cavity, and the opening faces upwards; the weighing device is used for weighing the weight of the collecting box; the controller is in signal connection with the weighing device; the liquid supplementing pump is in control connection with the controller; wherein the weighing device transmits a weight signal to the controller, and the controller controls the liquid supplementing pump to supplement liquid to the production device. According to the technical scheme, the problem that the production efficiency is reduced due to the fact that the production device needs to be stopped in time when liquid leaks from the production device in the prior art is effectively solved.

Description

Technical Field

[0001] The utility model relates to the technical field of leakage treatment of production equipment, in particular to a liquid leakage treatment device and production equipment. Background Art

[0002] When a production device is not tightly sealed or has installation gaps, liquids can easily leak from the device. For example, if the liquid is lubricating oil, the leakage of lubricating oil from the production device can result in insufficient lubrication of the transmission components within the production device, causing excessive friction and damage to the transmission components.

[0003] In related technologies, when liquid is discovered leaking from a production device, production must be stopped immediately and liquid must be added to prevent damage to the transmission components within the device. However, this immediate stoppage of production after a liquid leak affects the device's production cycle and reduces production efficiency. Utility Model Content

[0004] The main purpose of the utility model is to provide a liquid leakage treatment device and production equipment to solve the problem in the related art that liquid leaks from a production device and the production device needs to be stopped in time, which reduces production efficiency.

[0005] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a liquid leakage processing device is provided, including: a collection box, having a collection chamber and an opening connected to the collection chamber, and the opening is arranged upward; a weighing device, weighing the weight of the collection box; a controller, connected to the weighing device signal; a liquid replenishing pump, connected to the controller control; wherein the weighing device transmits the weight signal to the controller, and the controller controls the liquid replenishing pump to replenish liquid to the production device.

[0006] Furthermore, the liquid leakage processing device also includes a liquid detection sensor and an alarm connected to the liquid detection sensor signal. The liquid detection sensor is arranged in the collection chamber, and the alarm is arranged on one side of the collection box.

[0007] Furthermore, the collection box includes a side wall that is tilted inward from top to bottom, so that the cross-sectional area of ​​the collection cavity on the horizontal plane gradually decreases from top to bottom, and the liquid detection sensor is arranged at the bottom end of the side wall.

[0008] Furthermore, the side wall includes a first side wall, a second side wall, a third side wall and a fourth side wall, the first side wall and the second side wall are arranged opposite to each other, the third side wall and the fourth side wall are arranged opposite to each other and connected between the first side wall and the second side wall, and the first side wall, the second side wall, the third side wall and the fourth side wall are all arranged to be inclined inward from top to bottom.

[0009] Furthermore, the first side wall is a first triangle, the second side wall is a second triangle, the third side wall is a third triangle, and the fourth side wall is a fourth triangle; the top of the first triangle, the top of the second triangle, the top of the third triangle, and the top of the fourth triangle form an opening; the bottom of the first triangle, the bottom of the second triangle, the bottom of the third triangle, and the bottom of the fourth triangle intersect and form the bottom end of the collecting chamber, and the liquid detection sensor is arranged at the bottom end of the collecting chamber.

[0010] Furthermore, a first reinforcing rib is provided on the base of the first triangle, a second reinforcing rib is provided on the base of the second triangle, a third reinforcing rib is provided on the base of the third triangle, and a fourth reinforcing rib is provided on the base of the fourth triangle. The first reinforcing rib, the second reinforcing rib, the third reinforcing rib and the fourth reinforcing rib form an installation frame, and the installation frame is connected to the opening.

[0011] Furthermore, the side wall includes a conical surface, the top of the conical surface forms an opening, and the liquid detection sensor is arranged at the bottom point of the conical surface.

[0012] Furthermore, the liquid inlet of the liquid infusion pump is connected to the collection chamber, and the liquid outlet of the liquid infusion pump is connected to the production device.

[0013] Furthermore, the alarm includes a sound alarm module and a light alarm module.

[0014] According to another aspect of the present invention, a production equipment is provided, including a production device, the production equipment also including a liquid leakage treatment device, the liquid leakage treatment device is arranged below the production device, and the liquid leakage treatment device is the above-mentioned liquid leakage treatment device.

[0015] Applying the technical solution of the present invention, a liquid leakage treatment device includes: a collection box, a weighing device, a controller, and a rehydration pump. The collection box has a collection chamber and an opening connected to the collection chamber, with the opening facing upward. The weighing device measures the weight of the collection box. The controller is connected to the weighing device for signal transmission. The rehydration pump is connected to the controller for control. The weighing device transmits a weight signal to the controller, which controls the rehydration pump to replenish liquid into the production device. In this way, when liquid leaks from the production device, it can enter the collection chamber of the collection box through the opening of the collection box. The weighing device detects changes in the weight of the collection box. When liquid from the production device enters the collection chamber, the weight measured by the weighing device changes. The weighing device transmits a weight signal to the controller, which controls the rehydration pump to replenish liquid into the production device. In this way, when liquid leaks from the production device, the rehydration pump can promptly replenish the production device with liquid, avoiding the need to stop the production device in a timely manner and improving production efficiency. Therefore, the technical solution of the present application effectively solves the problem in the related art that liquid leaks from the production device and the production device needs to be stopped in time, thereby reducing production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings constituting part of this application are provided to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are provided to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0017] Figure 1 A schematic front view of an embodiment of a production device according to the present utility model is shown;

[0018] Figure 2 A schematic front view of an embodiment of a liquid leakage treatment device according to the present utility model is shown;

[0019] Figure 3 Shown Figure 2 Schematic top view of a liquid leakage treatment device.

[0020] The above drawings include the following reference numerals:

[0021] 10. Collection box; 11. First side wall; 12. Second side wall; 13. Third side wall; 14. Fourth side wall;

[0022] 20. Weighing device;

[0023] 30. Fluid infusion pump;

[0024] 40. Liquid detection sensor;

[0025] 51. First reinforcing rib; 52. Second reinforcing rib; 53. Third reinforcing rib; 54. Fourth reinforcing rib;

[0026] 60. Production equipment. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is in no way intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0029] Unless otherwise specifically stated, the relative arrangement of the parts and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to actual proportional relationships. The technology, methods and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be considered as part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, and therefore, once an item is defined in one figure, it does not need to be further discussed in subsequent figures.

[0030] like Figures 1 to 3 As shown, applying the technical solution of this embodiment, the liquid leakage processing device includes: a collection box 10, a weighing device 20, a controller, and a rehydration pump 30. The collection box 10 has a collection chamber and an opening connected to the collection chamber, with the opening facing upward. The weighing device 20 weighs the weight of the collection box 10. The controller is connected to the weighing device 20 for signals. The rehydration pump 30 is connected to the controller for control. The weighing device 20 transmits a weight signal to the controller, and the controller controls the rehydration pump 30 to replenish liquid into the production device 60. In this way, when liquid in the production device 60 leaks, it can enter the collection chamber of the collection box 10 through the opening of the collection box 10. The weighing device 20 detects changes in the weight of the collection box 10. When the liquid in the production device 60 enters the collection chamber, the weight measured by the weighing device 20 changes. The weighing device 20 transmits a weight signal to the controller, so that the controller can control the rehydration pump 30 to replenish liquid into the production device 60. Thus, when liquid leaks from the production device 60, the refill pump 30 can promptly replenish the liquid to the production device 60, avoiding the need to promptly stop the production device 60 and improving production efficiency. Therefore, the technical solution of this embodiment effectively solves the problem in the related art of liquid leaking from the production device, which requires the production device to be promptly stopped, thereby reducing production efficiency.

[0031] In this embodiment, the liquid replenishing pump 30 is provided to timely replenish the liquid to the production device 60. When the production equipment is shut down, the production device 60 can be repaired without affecting the production rhythm, thereby improving production efficiency.

[0032] like Figures 1 to 3 As shown, the liquid leakage handling device also includes a liquid detection sensor 40 and an alarm connected to the liquid detection sensor 40. The liquid detection sensor 40 is disposed within the collection chamber, and the alarm is disposed on a side of the collection box 10. The liquid detection sensor 40 is configured to detect the presence of liquid within the collection chamber, thereby promptly detecting any liquid that enters the collection chamber after a leak from the production device 60. The alarm is configured to promptly notify the operator when the liquid detection sensor 40 detects liquid, allowing the operator to be informed of the liquid leak in the production device 60 and arrange for maintenance during the next downtime.

[0033] like Figures 1 to 3 As shown, the collection box 10 includes sidewalls that are inclined inward from top to bottom, so that the cross-sectional area of ​​the collection chamber in the horizontal plane gradually decreases from top to bottom. The liquid detection sensor 40 is disposed at the bottom end of the sidewall. The sidewall arrangement can more quickly guide liquid leaking from the production device 60 to the bottom end of the sidewall, so that the liquid detection sensor 40 can detect the liquid in a timely manner.

[0034] like Figures 1 to 3 As shown, the side walls include a first side wall 11, a second side wall 12, a third side wall 13, and a fourth side wall 14. The first side wall 11 and the second side wall 12 are arranged opposite to each other, and the third side wall 13 and the fourth side wall 14 are arranged opposite to each other and connected between the first side wall 11 and the second side wall 12. The first side wall 11, the second side wall 12, the third side wall 13, and the fourth side wall 14 are all arranged to be inclined inward from top to bottom. The structure of the first side wall 11, the second side wall 12, the third side wall 13, and the fourth side wall 14 is simple and easy to process. The inclined arrangement of the first side wall 11, the second side wall 12, the third side wall 13, and the fourth side wall 14 can further drain the liquid leaked from the production device 60, so that the liquid detection sensor 40 can detect the liquid in a timely manner.

[0035] In other embodiments, the collection box 10 further includes a bottom wall connected to the bottom ends of the first side wall 11 , the second side wall 12 , the third side wall 13 and the fourth side wall 14 .

[0036] like Figures 1 to 3As shown, the first side wall 11 is a first triangle, the second side wall 12 is a second triangle, the third side wall 13 is a third triangle, and the fourth side wall 14 is a fourth triangle. The top of the first triangle, the top of the second triangle, the top of the third triangle, and the top of the fourth triangle form an opening. The structures of the first triangle, the second triangle, the third triangle, and the fourth triangle are simple, which facilitates the processing of the collection box 10. The bottom of the first triangle, the bottom of the second triangle, the bottom of the third triangle, and the bottom of the fourth triangle intersect and form the bottom end of the collection chamber, and the liquid detection sensor 40 is arranged at the bottom end of the collection chamber. In this way, the cross-sectional area of ​​the bottom end of the collection chamber in the horizontal plane can be reduced, so that the liquid in the collection chamber can be gathered to the bottom end of the collection chamber more quickly, thereby improving the sensitivity of the liquid detection sensor 40 to liquid detection.

[0037] like Figures 1 to 3 As shown, a first reinforcing rib 51 is provided on the base of the first triangle, a second reinforcing rib 52 is provided on the base of the second triangle, a third reinforcing rib 53 is provided on the base of the third triangle, and a fourth reinforcing rib 54 is provided on the base of the fourth triangle. The first, second, third, and fourth reinforcing ribs 51, 52, 53, and 54 form a mounting frame, which is connected to the opening. The first, second, third, and fourth reinforcing ribs 51, 52, 53, and 54 have a simple structure, facilitating the fabrication of the mounting frame. Furthermore, the provision of the mounting frame can enhance the structural strength of the collection box 10.

[0038] like Figures 1 to 3 As shown, the sidewall includes a conical surface with an opening at the top. The liquid detection sensor 40 is positioned at the bottom of the conical surface. The conical surface has a simple structure and is easy to manufacture. The inclined conical surface can drain liquid leaking from the production device 60, allowing the liquid detection sensor 40 to detect the liquid in a timely manner.

[0039] In this embodiment, the conical surface is inverted, the top of the conical surface is a circle on the horizontal cross section, and the bottom of the conical surface is a point on the horizontal cross section.

[0040] like Figures 1 to 3 As shown, the liquid inlet of the liquid replenishing pump 30 is connected to the collection chamber, and the liquid outlet of the liquid replenishing pump 30 is connected to the production device 60. The liquid replenishing pump 30 can replenish the liquid leaked from the production device 60 collected in the collection chamber into the production device 60, effectively improving the utilization rate of the liquid and reducing production costs.

[0041] like Figures 1 to 3 As shown, the alarm includes a sound alarm module and a light alarm module. The setting of the sound alarm module and the light alarm module can more effectively remind the operator to know that the liquid leaks in the production device 60 so that the operator can arrange maintenance when the production device is shut down next time.

[0042] The inventors discovered that in the related art, the pressure of the liquid in the production device is detected to determine whether a liquid leak has occurred. However, in the early stages of a liquid leak, the pressure of the liquid in the production device remains unchanged or changes only slightly, making it difficult to detect. Furthermore, because the production device operates in a closed manner, for safety reasons, the protective cover cannot be opened while the production device is in operation, making it impossible for operators to visually observe the descent of the liquid in the production device. Only when the liquid leaks to the warning value will an alarm be triggered and the machine shut down. This makes it impossible to detect a liquid leak in a timely manner, and the machine needs to be shut down immediately after a liquid leak is detected, which affects the production cycle and reduces production efficiency.

[0043] In this embodiment, the collection box 10 is weighed by the scale 20, allowing the rehydration pump 30 to promptly replenish liquid into the production device 60. This allows the production device 60 to continue operating, avoiding the problem of temporary downtime affecting production efficiency. When the scale 20 detects that the liquid in the collection box 10 has reached a preset value, the rehydration pump 30 replenishes the production device 60 with liquid equal in weight to the liquid in the collection box 10.

[0044] The present application also provides a production device, comprising a production apparatus 60. The production device also includes a liquid leakage treatment device, which is disposed below the production apparatus 60. The liquid leakage treatment device is the liquid leakage treatment device described above. Because the aforementioned liquid leakage treatment device can solve the problem in the related art of liquid leakage from the production apparatus requiring the production apparatus to be stopped promptly, thereby reducing production efficiency, the production device equipped with the liquid leakage treatment device can solve the same technical problem.

[0045] In the description of the present invention, it needs to be understood that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

[0046] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used herein to describe the spatial positional relationship of a device or feature to other devices or features as shown in the figures. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figures. For example, if the device in the drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0047] In addition, it should be noted that the use of words such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. Unless otherwise stated, the above words have no special meaning and therefore cannot be understood as limiting the scope of protection of this utility model.

[0048] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A liquid leakage treatment device, characterized in that: include: A collection box (10) having a collection chamber and an opening communicating with the collection chamber, the opening being arranged upward, the collection box (10) comprising side walls arranged inwardly inclined from top to bottom, so that the cross-sectional area of ​​the collection chamber on a horizontal plane gradually decreases from top to bottom, and a liquid detection sensor (40) is arranged at the bottom end of the side wall; a weighing device (20) for weighing the weight of the collection box (10); A controller, connected to the weighing device (20) by signal; A rehydration pump (30) is connected to the controller, wherein the liquid inlet of the rehydration pump (30) is connected to the collection chamber, and the liquid outlet of the rehydration pump (30) is connected to the production device (60); a liquid detection sensor (40), the liquid detection sensor (40) being arranged in the collection chamber; The weighing device (20) transmits a weight signal to the controller, and the controller controls the liquid replenishing pump (30) to replenish liquid to the production device (60).

2. The liquid leakage treatment device according to claim 1, characterized in that: The liquid leakage processing device further comprises an alarm connected to the liquid detection sensor (40) by signal, and the alarm is arranged on one side of the collection box (10).

3. The liquid leakage treatment device according to claim 1, characterized in that: The side walls include a first side wall (11), a second side wall (12), a third side wall (13) and a fourth side wall (14); the first side wall (11) and the second side wall (12) are arranged opposite to each other; the third side wall (13) and the fourth side wall (14) are arranged opposite to each other and connected between the first side wall (11) and the second side wall (12); the first side wall (11), the second side wall (12), the third side wall (13) and the fourth side wall (14) are all arranged to be inclined inward from top to bottom.

4. The liquid leakage treatment device according to claim 3, characterized in that: The first side wall (11) is a first triangle, the second side wall (12) is a second triangle, the third side wall (13) is a third triangle, and the fourth side wall (14) is a fourth triangle; the top of the first triangle, the top of the second triangle, the top of the third triangle, and the top of the fourth triangle form the opening; the bottom of the first triangle, the bottom of the second triangle, the bottom of the third triangle, and the bottom of the fourth triangle intersect and form the bottom end of the collecting chamber, and the liquid detection sensor (40) is arranged at the bottom end of the collecting chamber.

5. The liquid leakage treatment device according to claim 4, characterized in that: A first reinforcing rib (51) is provided on the base of the first triangle, a second reinforcing rib (52) is provided on the base of the second triangle, a third reinforcing rib (53) is provided on the base of the third triangle, and a fourth reinforcing rib (54) is provided on the base of the fourth triangle. The first reinforcing rib (51), the second reinforcing rib (52), the third reinforcing rib (53), and the fourth reinforcing rib (54) form a mounting frame, and the mounting frame is connected to the opening.

6. The liquid leakage treatment device according to claim 1, characterized in that: The side wall comprises a conical surface, the top of the conical surface forms the opening, and the liquid detection sensor (40) is arranged at the bottom point of the conical surface.

7. The liquid leakage treatment device according to claim 2, characterized in that: The alarm device includes a sound alarm module and a light alarm module.

8. A production device, comprising a production device (60), characterized in that: The production equipment further comprises a liquid leakage treatment device, which is arranged below the production device (60). The liquid leakage treatment device is the liquid leakage treatment device according to any one of claims 1 to 7.

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